Honda XL1000V Varadero Owner'S Manual Download Page 107

Page: 107 / 155

1. To remove the spark plug from the rear

cylinder, raise the fuel tank (page 66).

Rear cylinder

(1) Spark plug wrench

2. Disconnect the spark plug caps from the

spark plugs.

3. Clean any dirt from around the spark

plug bases.
Remove the spark plugs using the spark
plugwrench (1) furnished in the tool kit.

4. Inspect the electrodes and center

porcelain for deposits, erosion or carbon
fouling. If the erosion or deposit is
heavy, replace the plug.

Front cylinder

(1) Spark plug wrench

Summary of Contents for XL1000V Varadero

Page 1: ...MANUAL DE PROPIETARIO OWNER S MANUAL MANUAL DO PROPRIET RIO MONTESA HONDA S A XL1000V HONDA...

Page 2: ...OWNER S MANUAL MONTESA HONDA S A XL1000V HONDA...

Page 3: ...USE This motorcycle is designed to be used only on the road READ THIS OWNER S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual These messages are fully...

Page 4: ...on the latest production information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligatio...

Page 5: ...he adventure fully you should become thoroughly familiar with this owner s manual BEFORE YOU RIDE THE MOTORCYCLE As you read this manual you will find information that is preceded by a NOTICE symbol T...

Page 6: ...is manual indicate each country The specifications may vary with each locale UK France E F Europe Denmark Finland Italy Spain Holland Norway Sweden Portugal Belgium Austria ED Germany Holland Belgium...

Page 7: ...al This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a mot...

Page 8: ...AN be HURT if you don t follow instructions CAUTION DANGER i WARNING i Safety Headings such as Important Safety Reminders or Important Safety Precautions Safety Section such as Motorcycle Safety Instr...

Page 9: ...11 Instruments and Indicators 26 MAJOR COMPONENTS Information you need to operate this motorcycle 26 Suspension 28 Brakes 31 Clutch 33 Coolant 35 Fuel 39 Engine Oil 40 Tubeless Tyres Page 46 ESSENTIA...

Page 10: ...ument Bag 61 Storage Compartment for U Shaped Anti theft Lock 62 Inner Cowl 63 Under Cowl 64 Under Cover 65 Upper Cowl Cover 66 Fuel Tank Maintenance Position 68 Headlight Aim Vertical Adjustment Page...

Page 11: ...8 Throttle Operation 99 Idle Speed 100 Coolant 101 Drive Chain 107 Drive Chain Slider 108 Front and Rear Suspension Inspection 109 Side Stand 110 Wheel Removal 118 Brake PadWear 119 Brake System Inspe...

Page 12: ...elmet and make sure your passenger does the same We also recommend that you wear eye protection sturdy boots gloves and other protective gear page 2 Make Yourself Easy to See Some drivers do not see m...

Page 13: ...ries that have been approved by Honda for this motorcycle See page 4 for more details PROTECTIVE APPAREL For your safety we strongly recommend that you always wear an approved motorcycle helmet eye pr...

Page 14: ...more Always wear a face shield or goggles to protect your eyes and help your vision Additional Riding Gear In addition to a helmet and eye protection we also recommend Sturdy boots with non slip soles...

Page 15: ...affect your motorcycle s handling braking and stability Non Honda accessories improper modi f ications and poor maintenance can also reduce your safety margin The following pages give more specific in...

Page 16: ...iding with a passenger If you wish to carry more cargo check with your Honda dealer for advice and be sure to read the information regarding accessories on page 6 Improperly loading your motorcycle ca...

Page 17: ...on installation and use of non Honda accessories Check with your dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance an...

Page 18: ...ations We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation Such changes could seriously impair your motorcycle s...

Page 19: ...Rearview mirror Engine stop switch Front brake lever Throttle grip Starter button Ignition switch Fuel fill cap Horn button Hazard warning system switch Indicators Speedometer Headlight dimmer switch...

Page 20: ...9 Oil filler cap Rear brake fluid reservoir Battery Fuel valve Coolant reserve tank Oil level inspection window Brake pedal Footpeg Rear suspension spring preload adjuster Passenger footpeg...

Page 21: ...10 Fuel valve Helmet holder Storage compartment for U shaped anti theft lock Document compartment Passenger footpeg Footpeg Side stand Gearshift pedal...

Page 22: ...the following pages 1 Left turn signal indicator 2 Low oil pressure indicator 3 Fuel indicator 4 Multi function display 5 Neutral indicator 6 PGM FI indicator 7 Right turn signal indicator 8 Tachomete...

Page 23: ...for occasional flickering at or near idling speed when engine is warm Running the engine with insufficient oil pressure may cause serious engine damage Lights when there is only few fuel left in the...

Page 24: ...functions This display shows the initial display page 18 Coolant temperature gauge Shows coolant temperature page 20 Odometer Shows accumulated mileage page 21 Tripmeter Shows mileage per trip page 23...

Page 25: ...engine stop switch is at RUN If it comes on at any other time reduce speed and take the motorcycle to your Honda dealer as soon as possible 14 Ref No 6 7 Description PGM FI indicator red Right turn s...

Page 26: ...chometer needle to enter the red zone even after the engine has been broken in Running the engine beyond recommended maximum engine speed the beginning of the tachometer red zone can damage the engine...

Page 27: ...purposes To change indication of tripmeter A tripmeter B and fuel mileage meter Except E type km l and l 100 km E type mile l To reset tripmeter 11 Clock button Use this button for the following purp...

Page 28: ...has been inserted If an improperly coded key has been inserted the indicator will remain on and the engine will not start page 49 When the blinking function of this indicator is valid and the ignitio...

Page 29: ...l the modes and digital segments so that you can make sure the liquid crystal display is functioning properly The unit mile 2 and mile l 3 will be displayed only for E type The unit km 4 and km l 100...

Page 30: ...ant temperature gauge Odometer Tripmeter Digital clock Fuel mileage meter Digital clock 5 and tripmeter 3 will reset if the battery is disconnected 1 Multi function display 2 Odometer 3 Tripmeter Fuel...

Page 31: ...section between the segment C 2 and segment H 3 1 Coolant temperature gauge 2 Segment C 3 Segment H Overheating Message When the coolant is over specif ied temperature the segment H 3 flashes If this...

Page 32: ...21 Odometer Shows accumulated mileage 1 Odometer...

Page 33: ...6 to select tripmeter A tripmeter B and fuel mileage meter mile l and fuel mileage meter l 100 km For E type The tripmeter fuel mileage meter 1 has three f unctions tripmeter A 2 tripmeter B 3 and fue...

Page 34: ...tripmeter A 2 and tripmeter B 3 shows accumulated mileage To reset the tripmeter A or tripmeter B push and hold the trip button 6 with the display in the tripmeter A or tripmeter B 2 Tripmeter A 3 Tr...

Page 35: ...ter km l 4 and fuel mileage meter l 100 km 5 is for F G ED type The fuel mileage meter mile l 7 is only for E type When the motorcycle speed is 0 km h indicated The indicated fuel mileage may differ f...

Page 36: ...igital clock 2 Clock button 3 Push the clock button until the desired time is displayed The time is advanced by one minute each time the clock button is pushed The time is advanced by ten minutes when...

Page 37: ...d condition To increase HIGH Turn the adjuster clockwise toward HIGH for a firmer ride and rough road condition To adjust the adjuster to the standard position proceed as follows 1 Turn the adjuster k...

Page 38: ...pressure nitrogen gas Do not attempt to disassemble or service the damper it cannot be rebuilt and must be replaced when worn out Disposal should only be done by your Honda dealer The instructions fou...

Page 39: ...rn beyond the recommended limit page 118 there is probably air in the brake system and it must be bled See your Honda dealer for this service Front Brake Fluid Level With the motorcycle in an upright...

Page 40: ...e lever forward Align the arrow 3 on the brake lever with the index mark 4 on the adjuster Apply the brake several times and check for free wheel rotation after the brake lever is released 1 Brake lev...

Page 41: ...el mark check the brake pads for wear page 118 Worn pads should be replaced If the pads are not worn have your brake system inspected for leaks The recommended brake fluid is Honda DOT 4 brake fluid f...

Page 42: ...10 20 mm 0 4 0 8 in 1 Clutch lever 1 Pull back the rubber dust cover 2 Loosen the lock nut 3 and turn the clutch cable adjuster 4 Tighten the lock nut 3 and check the adjustment 2 If the adjuster is t...

Page 43: ...ally release the clutch lever and open the throttle The motorcycle should begin to move smoothly and accelerate gradually 5 Lock nut A Increase free play 6 Adjusting nut B Decrease free play If proper...

Page 44: ...cause premature wear of water pump seals or blockage of radiator passages Using tap water may cause engine damage The factory provides a 50 50 solution of antifreeze and distilled water in this motor...

Page 45: ...2 remove the under cowl page 63 remove the cap holder 3 by removing the bolt 4 and remove the reserve tank cap 5 Add coolant mixture until it reaches the UPPER level mark 6 Always add coolant to the r...

Page 46: ...L Manual Fuel Valve The manual fuel valves 1 are under the both side of the fuel tank Set it to ON all the time The OFF setting is for long term storage or servicing of fuel system components 1 Fuel v...

Page 47: ...e tank There should be no fuel in the filler neck 3 After refueling to close the fuel fill cap push the fuel fill cap into the filler neck until it snaps closed and locks Remove the key 1 Fuel fill ca...

Page 48: ...e damage to the catalytic converters If spark knock or pinking occurs at a steady engine speed under normal load change brands of petrol If spark knock or pinking persists consult your Honda dealer Fa...

Page 49: ...ng more than 5 methanol even if it has cosolvents and corrosion inhibitors Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under t...

Page 50: ...e immediately 2 Stop the engine and hold the motorcycle in an upright position on firm level ground 3 After a few minutes check that the oil level is between the upper 1 and lower 2 level marks in the...

Page 51: ...ct handling and are more likely to fail from being overheated Overinflated tyres make your motorcycle ride more harshly are more prone to damage from road hazards and wear unevenly We recommend that y...

Page 52: ...underinflated The recommended cold tyre pressures are Inspection Whenever you check the tyre pressures you should also examine the tyre treads and sidewalls for wear damage and foreign objects Look f...

Page 53: ...at the center of the tyre reaches the following limit For Germany German law prohibits use of tyres whose tread depth is less than 1 6 mm 1 Wear indicator 2 Wear indicator location mark Minimum tread...

Page 54: ...d ride slowly and cautiously to a dealer and have the tyre replaced If possible you should not carry a passenger or cargo until a new tyre is installed Even if a tyre is professionally repaired with a...

Page 55: ...H BRIDGESTONE TW101 RADIAL E MICHELIN T66X Rear 150 70 R17 69H 150 70 R17 M C 69H BRIDGESTONE TW152 RADIAL E MICHELIN T66XA Whenever you replace a tyre use one that is equivalent to the original and b...

Page 56: ...e on this motorcycle Excessive heat buildup can cause the tube to burst Use only tubeless tyres on this motorcycle The rims are designed for tubeless tyres and during hard acceleration or braking a tu...

Page 57: ...not running the headlight position light and taillights will still be on resulting in battery discharge Function Key Removal Key can be removed Key cannot be removed Key Position LOCK steering lock O...

Page 58: ...plate You will need the key number if you ever have to replace a key Store the plate in a safe place To reproduce keys bring all keys key number plate and motorcycle to your Honda dealer Up to four ke...

Page 59: ...it reproduced to ensure that a back up is available These keys contain electronic circuits that are activated by the immobilizer system HISS They will not work to start the engine if the circuits are...

Page 60: ...start If an improperly coded key or other device is used the engine s starting circuit is disabled When the ignition switch is turned ON and the engine stop switch is at RUN the immobilizer system HI...

Page 61: ...function can be turned on or off To alter the blinking function 1 Turn the ignition switch ON 2 Turn the ignition switch OFF push and hold the clock button for more than two seconds within ten seconds...

Page 62: ...ical problems could result making it impossible to start your motorcycle If all keys are lost the PGM FI unit ignition control module must be replaced EC Directives This immobilizer system complies wi...

Page 63: ...r motorcycle is stopped with the ignition switch ON and the engine stop switch OFF the headlight position light and taillights will still be on resulting in battery discharge Starter Button The starte...

Page 64: ...Switch 2 When this switch is pressed the headlight flashes on to signal approaching cars or when passing Turn Signal Switch 3 Move to L to signal a lef t turn R to signal a right turn Press to turn s...

Page 65: ...o turn it on turn the ignition key to the ON or ACC position and then slide the switch marked The front and rear turn signals will blink simultaneously Be sure to turn the switch off when the hazard w...

Page 66: ...bar all the way to the left turn the key 1 to LOCK while pushing in Remove the key To unlock the steering turn the key to OFF while pushing in Do not turn the key to LOCK while riding the motorcycle l...

Page 67: ...g slot 4 under the front of the seat with the pin 5 on the rear of the fuel tank and locating prongs 6 on the bottom of the seat with the hooks 7 on the frame then slide the seat into position and pus...

Page 68: ...3 Install the seat and lock it securely The helmet holder wire is furnished in the tool kit page 88 1 Helmet holder wire 2 Helmet D ring 3 Helmet holder Riding with a helmet attached to the holder ca...

Page 69: ...and high position To adjust the windshield height 1 Remove the windshield cover prongs 2 from the windshield holes 3 But do not remove the windshield cover 4 as shown 2 Remove the screws 5 and windshi...

Page 70: ...rews to the specified torque 1 0 N m 0 1 kgf m 0 7 lbf ft 5 Install the windshield cover prongs to the windshield holes If a torque wrench is not used for this installation see your Honda dealer as so...

Page 71: ...ment compartment 2 on the reverse side of the seat 3 This owner s manual and other documents should be stored in the document bag When washing your motorcycle be careful not to flood this area with wa...

Page 72: ...ar fender has a storage compartment to store a U shaped anti theft lock under the seat After storing be sure to fasten the lock with the rubber band 1 securely Some U shaped locks may not be stored in...

Page 73: ...62 INNER COWL Removal 1 Remove the under cover page 64 2 Pull the clips 1 and remove the inner cowl 2 Installation Installation can be done in the reverse order of removal 1 Clips 2 Inner cowl...

Page 74: ...63 UNDER COWL Removal 1 Pull the clips 1 2 Remove the bolts 2 collars 3 and under cowl 4 Installation Installation can be done in the reverse order of removal 1 Clips 2 Bolts 3 Collars 4 Under cowl...

Page 75: ...64 UNDER COVER Removal 1 Pull the clips 1 2 Remove the under cover 2 Installation Installation can be done in the reverse order of removal 1 Clips 2 Under cover...

Page 76: ...UPPER COWL COVER Removal 1 Pull the clips 1 and remove the bolts 2 2 Remove the upper cowl cover 3 Installation Installation can be done in the reverse order of removal 1 Clips 2 Bolts 3 Upper cowl co...

Page 77: ...up for maintenance The fuel tank does not require draining To raise 1 Remove the seat page 56 2 Remove the tank bridge bar page 88 3 Remove the fuel tank mount bolts 1 washers 2 and fairing mount bol...

Page 78: ...67 4 Remove the clips 5 from the upper cowl covers 6 5 Clips 6 Upper cowl covers 5 Raise the rear of the fuel tank 4 slightly and insert the tank bridge bar 7 4 Fuel tank 7 Tank bridge bar...

Page 79: ...LIGHT AIM VERTICAL ADJUSTMENT Vertical adjustment can be made by turning the knob 1 in or out as necessary Obey local laws and regulations Illustration shows right side left side similar 1 Knob A Up...

Page 80: ...equired page 39 Check for leaks 2 Fuel level fill fuel tank when necessary page 36 Check for leaks 3 Coolant level add coolant if required Check for leaks pages 33 34 4 Front and rear brakes check ope...

Page 81: ...necessary 7 Throttle check for smooth opening and full closing in all steering positions 8 Lights and horn check that headlight tail brake light turn signals indicators and horn function properly 9 E...

Page 82: ...nsmission is put in gear before raising the side stand To protect the catalytic converters in your motorcycle s exhaust system avoid extending idling and the use of leaded petrol Your motorcycle s exh...

Page 83: ...ure indicator should go off a few seconds after the engine starts If the light stays on stop the engine immediately and check the engine oil level Operating the engine with insufficient oil pressure c...

Page 84: ...pen the throttle slightly High Air Temperature 35 C 95 F or above 1 Do not use the choke 2 Start the engine Low Air Temperature 10 C 50 F or below 1 Follow steps 1 2 under Normal Air Temperature 2 Whe...

Page 85: ...r 5 seconds 5 Then follow the normal starting procedure 6 If the engine start then open the throttle slightly if idling is unstable If the engine does not start wait for 10 seconds then follow steps 1...

Page 86: ...N Help assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 500 km 300 miles During this period avoid full throttle starts and rapid a...

Page 87: ...been warmed up the motorcycle is ready for riding 2 While the engine is idling pull in the clutch lever and depress the gearshift pedal to shift into 1st low gear 3 Slowly release the clutch lever and...

Page 88: ...rakes for smooth deceleration 6 Both front and rear brakes should be used at the same time and should not be applied strongly enough to lock the wheel or braking effectiveness will be reduced and cont...

Page 89: ...apply both the brake pedal and lever while down shifting to match your road speed For maximum braking close the throttle and firmly apply the pedal and lever pull in the clutch lever before coming to...

Page 90: ...of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hand on the brake lever may actuate the bra...

Page 91: ...le parked Park the motorcycle on firm level ground to prevent it from falling over If you must park on a slight incline aim the front of the motorcycle uphill to reduce the possibility of rolling off...

Page 92: ...orcycle is accurate and current 3 Park your motorcycle in a locked garage whenever possible 4 Use an additional anti theft device of good quality 5 Put your name address and phone number in this Owner...

Page 93: ...d high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the Maintenance Schedule Consult your Honda dea ler f or recommendations a...

Page 94: ...by a Honda technician or other qualified mechanic instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot wa...

Page 95: ...sure you have the tools and skills required To help prevent the motorcycle from falling over park it on a firm level surface using the side stand or a maintenance stand to provide support To reduce t...

Page 96: ...meets all of these requirements 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2...

Page 97: ...YSTEM SECONDARY AIR SUPPLY SYSTEM NOTE NOTE 2 NOTE 3 MONTH x 1 000 km x 1 000 mi Refer to page FREQUENCY ITEM WHICHEVER COMES FIRST ODOMETER READING NOTE 1 1 R R I 98 95 97 91 92 99 33 6 6 12 12 18 18...

Page 98: ...HEELS TYRES STEERING HEAD BEARINGS NOTE NOTE 3 MONTH x 1 000 km x 1 000 mi Refer to page FREQUENCY ITEM WHICHEVER COMES FIRST ODOMETER READING NOTE 1 1 I I I I 101 107 28 118 28 125 68 31 109 108 6 6...

Page 99: ...wire Spark plug wrench 10 x 12 mm Box end wrench 8 x 12 mm Open end wrench 10 x 14 mm Open end wrench Pliers Standard Phillips screwdriver Screwdriver grip Extension bar 6 mm Hex wrench 5 mm Hex wrenc...

Page 100: ...ycle They may also be required by your dealer when ordering replacement parts Record the numbers here for your reference FRAME NO 1 Frame number The frame number 1 is stamped on the right side of the...

Page 101: ...LOUR LABEL The colour label 1 is attached to the frame behind the left side cover It is helpful when ordering replacement parts Record the colour and code here for your reference COLOUR CODE 1 Colour...

Page 102: ...on the container to meet or exceed requirements for API Service Classification SE SF or SG Viscosity Viscosity grade of engine oil should be based on average atmospheric temperature in your riding are...

Page 103: ...ain Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable...

Page 104: ...filler cap and oil drain plug 1 and sealing washer 2 2 Remove the under cowl page 63 1 Oil drain plug 2 Sealing washer 3 Remove the oil filter 3 with a filter wrench and let the remaining oil drain ou...

Page 105: ...ubber seal 6 Check that the sealing washer on the drain plug is in good condition and install the plug Replace the sealing washer every other time the oil is changed or each time if necessary Oil Drai...

Page 106: ...to observe the following when servicing the spark plugs Do not clean the spark plug If the elect rode is contaminated wi th accumulated objects or dirt replace the spark plug with a new one Use only w...

Page 107: ...ark plug caps from the spark plugs 3 Clean any dirt from around the spark plug bases Remove the spark plugs using the spark plugwrench 1 furnished in the tool kit 4 Inspect the electrodes and center p...

Page 108: ...attached thread the spark plug in by hand to prevent cross threading 8 Tighten a new spark plug 1 2 turn with a spark plug wrench to compress the washer If you are reusing a plug it should only take...

Page 109: ...grip from the fully open to the fully closed position at both full steering positions 2 Measure the throttle grip free play at the throttle grip flange The standard free play should be approximately 1...

Page 110: ...e for accurate idle speed adjustment Ten minutes of stop and go riding is sufficient 1 Warm up the engine and shift to neutral and place the motorcycle on its side stand 2 Adjust idle speed with the t...

Page 111: ...ata and is mechanically qualified Refer to an official Honda Shop Manual Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap Removing the radiator cap whi...

Page 112: ...nt maintenance will be necessary Inspection 1 Turn the engine off place the motorcycle on its side stand and shif t the transmission into neutral 2 Check slack in the lower drive chain run midway betw...

Page 113: ...Damaged or Missing O rings SPROCKETS Excessively Worn Teeth Broken or Damaged Teeth A drive chain with damaged rollers loose pins or missing O rings must be replaced A chain which appears dry or show...

Page 114: ...s follows 1 Place the motorcycle on its side stand with the transmission in neutral and the ignition switch off 2 Loosen the axle nut 1 3 Turn both adjusting bolts 2 an equal number of turns until the...

Page 115: ...the axle is misaligned turn the left or right adjusting bolt until the scales correspond on both side of swingarm and recheck chain slack 5 Tighten the axle nut to specified torque Axle nut torque 93...

Page 116: ...ly worn and must be replaced The proper slack is 35 45 mm 1 4 1 8 in Damage to the bottom part of the frame may be caused by excessive drive chain slack of more than 60 mm 2 4 in Replacement chain DID...

Page 117: ...rease inside the chain to improve its service life The O rings in this chain can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry...

Page 118: ...Refer to the Safety Precautions on page 84 Check the chain slider 1 for wear The chain slider must be replaced if it is worn to the wear limit line 2 For replacement see your Honda dealer 1 Chain sli...

Page 119: ...ping the fork up and down vigorously Suspension action should be smooth and there must be no oil leakage 2 Swingarm bearings should be checked by pushing hard against the side of the rear wheel while...

Page 120: ...y for freedom of movement Check the side stand ignition cut off system 1 Sit astride the motorcycle put the side stand up and the transmission in neutral 2 Start the engine and with the clutch lever p...

Page 121: ...el Removal 1 Raise the front wheel off the ground by placing a support block under the engine 2 Cover both sides of the front wheel with a protective tape 1 or equivalent 1 Protective tape 3 Remove th...

Page 122: ...it doesn t hang from the hose Do not twist the brake hose 4 Left caliper assembly Do not depress the brake lever and brake pedal when the caliper assembly is removed The caliper piston will be forced...

Page 123: ...112 6 Loosen the right and left axle pinch bolts 7 and remove the axle bolt 8 7 Withdraw the front axle 9 and remove the front wheel 7 Axle pinch bolts 8 Axle bolt 9 Front axle...

Page 124: ...rk leg to specified torque 22 N m 2 2 kgf m 16 lbf ft 4 Install the right and left caliper assembly to the fork legs tighten the fixing bolts and socket bolts to the specified torque 31 N m 3 2 kgf m...

Page 125: ...ance 10 between each surface of the left brake disc 11 and the left brake caliper holder 12 not brake pads with a 0 7 mm 0 028 in feeler gauge 13 see illustration 10 Clearance 11 Brake disc 12 Caliper...

Page 126: ...check the wheel if the brake drags or if the wheel does not rotate freely After installing the wheel operate the brake lever AND brake pedal several times until you feel pressure You must restore pres...

Page 127: ...procket by pushing the rear wheel forward 1 Adjusting bolts 3 Axle shaft 2 Drive chain 6 Remove the axle shaft 3 side collar and rear wheel from the swingarm Do not depress the brake lever and brake p...

Page 128: ...es and check for free wheel rotation after the brake pedal is released Brake system inspection page 119 When installing the wheel carefully fit the brake disc between the brake pads to avoid damaging...

Page 129: ...terval page 87 Front Brake Always inspect each pad in both right and left brake calipers Check the cutout 1 in each pad If either pad is worn to the cutout replace both pads as a set See your Honda de...

Page 130: ...motorcycle on its side stand stop the engine and place the transmission in neutral 1 Left caliper assembly 2 Move the left caliper assembly 1 upward and measure the stroke of the tip of the secondary...

Page 131: ...hard starting or other electrical troubles contact your Honda dealer Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed NOTICE The battery gives off ex...

Page 132: ...ngs and remove the rubber band 1 3 Disconnect the negative terminal lead 2 from the battery first then disconnect the positive terminal lead 3 4 Pull out the battery 4 from the battery box 1 Rubber ba...

Page 133: ...t usually indicates a short circuit or an overload in the electrical system See your Honda dealer for repair Never use a fuse with a different rating from that specified Serious damage to the electric...

Page 134: ...specified fuses are 10A 20A 1 Remove the seat page 56 2 Open the fuse box cover 1 3 Pull out the old fuse and install a new fuse The spare fuses 2 are located in the fuse box 4 Close the fuse box cov...

Page 135: ...the seat page 56 2 Disconnect the wire connector 2 of the starter magnetic switch 3 Pull out the old fuse and install a new fuse The spare main fuse 3 is located under the starter magnetic switch 4 R...

Page 136: ...eration of the stoplight switch 1 at the right side behind the engine from time to time Adjustment is done by turning the adjusting nut 2 Turn the nut in the direction A if the switch operates too lat...

Page 137: ...er prints on the headlight bulb as they may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a clo...

Page 138: ...ge 65 2 Pull out the socket 1 without turning 3 Remove the dust cover 2 4 Remove the bulb 4 while pressing down on the pin 3 5 Pull out the bulb 4 without turning 6 Install a new bulb in the reverse o...

Page 139: ...ight Bulb 1 Remove the under cover page 64 2 Pull the position light socket 1 and remove it 3 Pull out the bulb 2 without turning 4 Install a new bulb in the reverse order of removal 1 Position light...

Page 140: ...ove the seat page 56 2 Turn the socket 1 approximately 45 counterclockwise then pull it out toward you 3 Slightly press the bulb 2 and turn it counterclockwise 4 Install a new bulb in the reverse orde...

Page 141: ...emove the under cover page 64 and inner cowl page 62 2 Turn the socket 1 counterclockwise and remove it 3 Slightly press the bulb 2 and turn it counterclockwise 4 Install a new bulb in the reverse ord...

Page 142: ...Remove the rear turn signal lens 1 and the lens packing 2 by removing the screw 3 2 Slightly press the bulb 4 and turn it counterclockwise 3 Install a new bulb in the reverse order of removal 1 Lens 3...

Page 143: ...2 License light assembly 3 Nuts 2 Remove the license light cover 4 and license light lens 5 by removing the two nuts 3 3 Slightly press the bulb 6 and turn it counterclockwise 4 Install a new bulb in...

Page 144: ...the motorcycle Washing the motorcycle 1 Rinse the motorcycle thoroughly with cool water to remove loose dirt 2 Clean the motorcycle with a sponge or soft cloth using cool water Avoid directing water...

Page 145: ...ly impaired immediately after washing the motorcycle Anticipate longer stopping distance to avoid a possible accident Finishing Touches After washing your motorcycle consider using a commercially avai...

Page 146: ...m water This worsens the effect of the salt 2 Dry the motorcycle and the surface of the metal is protected with the wax Painted Aluminum Wheel Maintenance Aluminum may corrode from contact with dirt m...

Page 147: ...lenty of water Make sure to wash off all the detergent Detergent residue may cause windshield cracks Replace the windshield if scratches cannot be removed and they obstruct clear vision Take care to k...

Page 148: ...nge the engine oil and filter 2 Make sure the cooling system is filled with a 50 50 antifreeze solution 3 Empty the fuel tank into an approved petrol container using a commercially available hand siph...

Page 149: ...Crank the engine several times to distribute the oil Reinstall the spark plugs and spark plug caps 5 Remove the battery Store in an area protected from freezing temperatures and direct sunlight Slow c...

Page 150: ...ed since the start of storage 2 Charge the battery as required Install the battery 3 Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank with fresh petrol 4 Perform all...

Page 151: ...4 in WEIGHT Dry weight 245 kg 540 lbs CAPACITIES Engine oil After draining 3 4 l 3 6 US qt 3 0 Imp qt After draining and oil filter change 3 6 l 3 8 US qt 3 2 Imp qt After disassembly 4 1 l 4 3 US qt...

Page 152: ...d stroke 98 0 x 66 0 mm 3 90 x 2 60 in Compression ratio 9 8 1 Displacement 996 cm3 60 8 cu in Spark plug IJR8B9 NGK Idle speed 1 200 100 min 1 rpm Valve clearance Cold Intake 0 16 mm 0 006 in Exhaust...

Page 153: ...mm 4 3 in Tyre size front 110 80 R19 59H or 110 80 R19 M C 59H Tyre size rear 150 70 R17 69H or 150 70 R17 M C 69H POWER TRANSMISSION Primary reduction 1 682 Gear ratio 1st 2 571 2nd 1 684 3rd 1 292 4...

Page 154: ...18AH Generator 0 434 kW 5 000 min 1 LIGHTS Headlight 12V 60 55W x 2 Brake taillight 12V 21 5W x 2 Turn signal light Front 12V 21W Rear 12V 21W License light 12V 5W Position light 12V 5W FUSE Main fus...

Page 155: ...reactions to take place They can set on fire any combustible materials that come near them Park your motorcycle away from high grasses dry leaves or other flammables Defective catalytic converters con...

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