Hobbies & Helis Quick 60 Assembly & Parts Listing Download

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Hardware & Accessories

Engines

(These are our Recommended Motor but others will work)

OS61WC

YS61ST2

Glues & Thread Lockers

Ca Glue. …GBG1

JB Weld…JBW8265S

Locktite. …….PT40

Exhaust Systems

HHI 60 Size Tuned Muffler

HHI 60 Size Long Tuned Pipe

HHI 60 Size Tuned Heli-Pipe

Tuned Pipe Accessories
Rear Facing Exhaust Header
Exhaust Coupler
Exhaust Coupler Clamps

Glow Plugs

OS #8 Glow Plug. …OSMG2691

Summary of Contents for Quick 60

Page 1: ...buted by Hobbies Helis International 201 South 3rd St 309 N Coopersburg PA 18036 Phone 610 282 4811 Fax 610 282 4816 Websites http www hhiheli com http www quickheli com http www giantscaleplanes com...

Page 2: ...commended for use by children without adult supervision Radio controlled models such as this are capable of causing both property damage and or bodily harm to both the operator assembler and or specta...

Page 3: ...gn simplicity and represents the future of helicopter technology 7 Heavy Duty Clutch System Based on the same design as our famous heavy duty clutch upgrade that fits most popular machines this clutch...

Page 4: ...0 High Point Balancer DUB499 Piston Head Lock HHI7020 Composite Paddle Gauges HHI7000 Nut Drivers 5 0mm WIH26550 5 5mm WIH26555 7 0mm WIH26570 Allen Drivers 1 5mm WIH26315 2 0mm WIH26320 2 5mm WIH2632...

Page 5: ...1ST2 Glues Thread Lockers Ca Glue GBG1 JB Weld JBW8265S Locktite PT40 Exhaust Systems HHI 60 Size Tuned Muffler HHI 60 Size Long Tuned Pipe HHI 60 Size Tuned Heli Pipe Tuned Pipe Accessories Rear Faci...

Page 6: ...k Straight TET4321 Fuel Tubing PRA7092 Triangle Joint TET4301 Radio Mounting Accessories Single Sided Foam Tape HHI2008 Receiver Hold Down Straps HHI55 4 99 2 Per Bag Colors Red White Purple Black Rec...

Page 7: ...HHI402 60Size Skid Stops HHI200 Available in many Colors See website or Call for Detail Quick 60 Pro Servo Arm Set 3mm Finishing Caps HHIM1110 Available in Blue Silver Gold Purple Base Load Antenna HH...

Page 8: ...Servos This is the single most important function of the helicopter Any premium sport servo will offer acceptable performance However due to the nature of EMS collective we suggest the use of digital...

Page 9: ...mission Bearing Blocks X 2 Swash Plate T Lever X 2 Swash Plate T Lever Mount X 2 M3 30 Cap Head Bolts X 2 M3 Lock Nuts X 2 M3 3 Set Screws X 3 M4 3 Set Screws X 1 M3 8 Cap Head Bolts X 28 M3 4 Pivot B...

Page 10: ...rol Shaft Install 1 M3 4 Pivot Bolt on the Inner Elevator Control Arm Install the Elevator Control Shaft through the 5 X 10 X 4 Flanged Bearing in the Left Frame Half Install the Outer Elevator Contro...

Page 11: ...lts Install Lower Main Shaft Bearing Block to Left Upper Frame Using 2 M3 8 Cap Head Bolts Install Clutch Bell Bearing Block to Left Upper Frame Using 2 M3 8 Cap Head Bolts The Bearing with the 5mm ID...

Page 12: ...3 Set Screw Install both 2 Front Tail Transmission Bearing Blocks so protruding side of the Bearings face the counter Gear Install Tail Pulley Gear to the reduced portion of the Counter Gear Shaft usi...

Page 13: ...T Lever Mount 1 M3 Locknut Install the Left Upper Swash T Lever to the Left Upper Frame Using 1 M3 30 Cap Head Bolt 1 Swash T Lever Mount 1 M3 Locknut Step 6 Servo Installation Note Please refer to th...

Page 14: ...olts 4 M2 6 Lock Nuts 2 Servo Fixing Plates Install the Rudder Servo to the Inside Right Upper Frame Using 4 M2 6 14 Cap Head Bolts 4 M2 6 Lock Nuts 2 Servo Fixing Plates The remaining servo hardware...

Page 15: ...olts X 12 M3 10 Cap Head Bolts X 8 Frame Set Bag Front Lower Frames X 2 Rear Lower Frames X 2 Bulk Head X 1 Front Radio Bed X 1 Gyro Plate X 1 Step 1 Bulk Head Front Frame Assembly Install the Front L...

Page 16: ...ember Install 65mm Cross Member between front frames using 2 M3 X 8 Cap Head Bolts Step 4 Front Frames Upper Frame Assembly Install the upper portion of the Bulk head to the upper frames to the us 4 M...

Page 17: ...s members go between the main frames and the One piece Cross Members will go between the outside of the upper frames and the inside of the rear lower Cross Members the assembly is bolted together with...

Page 18: ...utch Lining x 1 Fan x 1 Plastic Fan Hub x 1 Engine Collet x 1 Motor Mount x1 Start Shaft x 1 Start Coupler x 1 M3 8 Cap Head Bolts X 4 M3 20 Cap Head Bolts x1 M3 Locknut x 1 M3 Set Screws x 4 M4 4 Set...

Page 19: ...re Black they are both molded Gears Step 2 Main Shaft Main Gear Insert the Main shaft through the Bearing Blocks with the end that has the cross hole closet to end down Put the Main Shaft thrust beari...

Page 20: ...ft and attach it to the shaft using 1 M3 20 Cap Head Bolt and 1 M3 Locknut Slide the Main Shaft collar over the upper portion of the main shaft Note there is a ridge on the collar that goes down towar...

Page 21: ...rs press the gears together firmly and retighten the bolts and remove paper check for smooth operation of the gears readjust if necessary Step 3 Clutch Bell Installation Install the clutch lining in t...

Page 22: ...ing block locking it in place using the start coupler and 1 M4 4 Set screw Note There should be no up or down play once the shaft is fastened in place Set Gear mesh between the Clutch Bell and the mai...

Page 23: ...e choice you will use different holes Mount the fan hub to the engine using the Engine collet and the M8 Nord Lock washers Remove the engines drive washer and replace it with the Brass Collet Finish a...

Page 24: ...using 4 M3 6 Phillips Head Screws Install Clutch to the fan hub using 2 M4 10 Cap Head Bolts Note The Clutch must be checked for run out no more than 002 Dial indicate the clutch between the one way...

Page 25: ...installation must be done carefully making sure that engine and the clutch are assembled straight and that the gear mesh between the clutch bell and the main gear is smooth Note Use a double thick pi...

Page 26: ...Screws x 4 Bag 4A Fuel Tank x 1 Rubber Fuel Stopper x 1 Aluminum fuel tubing x 3 Outside Stopper Plate x 1 Inside Stopper Plate x 1 M3 Aluminum Bolt x 1 Frame Bag Frame Rails x 2 Fan Shroud Mount x 2...

Page 27: ...t using 2 M3 10 Cap Head Bolts Attach the Shroud to the mounts to the fan Shroud using 8 M2 6 6 Cap Head Bolts Step 2 Frame Rail Installation The frame rails are not affected by left and right orienta...

Page 28: ...M3 12 Cap Head Bolts with 8 M3 Locknuts these nuts and bolts will be installed in the next 4 holes on the frame rails Install a 65mm Cross member in the last hole of the frame rail using 2 M3 10 Cap H...

Page 29: ...ur Quick worldwide dealer Locate and drill two holes 3mm in diameter spaced and 92mm center to center Note make Sure the holes are centered on the struts Mount the Struts to the frame rails using 4 M3...

Page 30: ...Locate and epoxy the skid pipe tube end caps into the skid pipes Step 4 Fuel Tank Installation Insert fuel tank into the frames and check that it is centered...

Page 31: ...for the tank assembly Depending on the engine you use you may need only two 2 lines One line is the fuel pick up line and requires a length of silicon fuel tubing running from end of alum Tube to clun...

Page 32: ...ut Link Pins x 2 Washout Links x 2 Washout Guide Pin x 1 M3 3 Set screws x 2 M3 8 Cap Head Bolts x 4 M3 10 Cap Head Bolts x 3 Bag 5A Complete Rotor Head x 1 M3 18 Cap Head Bolt x 1 M3 Locknut x 1 Fly...

Page 33: ...Install 2 M3 6 Pivot Ball Studs on the Swash plate Install 1 Anti Rotation Guide Pin using 1 M2 14 Cap Head Bolt Slide Completed Swash plate over the main shaft...

Page 34: ...vot Ball Studs Install 2 Washout Links using 2 Washout Link Pins Lock the Pins in place using 2 M3 3 Set Screws Slide completed washout over the main shaft and attach the washout links to the M3 6 Piv...

Page 35: ...unit Snug the guide to the main shaft using 1 M3 10 Cap Head Bolt Note The final adjustment will be made on this Guide later in setup Attach the Anti rotation Guides Part A B together using 2 M3 10 C...

Page 36: ...ch arm set Install 2 M3 4 pivot Ball Studs in each assembly Step 2 Installing Fly bar and Control Arms Locate the 1 M4 Fly bar slide it thru the Sea saw unit on the rotor head approximately centering...

Page 37: ...Measure to insure the fly bar is centered as closely as possible and secure the arms to the fly bar using 2 M3 3 Set Screws Also make sure that the arms are parallel to one another Install M4 Paddles...

Page 38: ...3 4 Pivot Ball Studs x 1 Idler Pulley x 1 Idler Pulley Spacer x 2 Triple Bearing Tail Rotor Assm x 1 Boom Support Ends x 4 Tail Case Cross member x 1 M3 3 Set screws x 2 M2 8 Phillips Screws x 2 M3 Lo...

Page 39: ...side plate to the boom using 2 M3 6 Cap Head Bolts Install 1 Rear Tail Case Cross Member to the right Tail case side plate using 1 M3 6 Cap Head Bolt Install 1 Tail Pitch change lever mount to the rig...

Page 40: ...ear to the 1 Tail Output Shaft using 1 M3 3 Set Screw Install a 2 Tail Pulley Gear Spacers on each side of the Tail Pulley Gear Install the Tail Pulley Gear Assembly into the 5x 10 x 4 Bearing in the...

Page 41: ...into the left tail case side plate Install the left tail case side plate to the boom tail case cross member using 3 M3 6 Cap Head Bolt Install 1 Idler Pulley using 2 Idler Pulley spacers and 1 M3 22...

Page 42: ...il pitch change Lever and attach 1 M3 4 Pivot Ball Stud Install Tail Pitch Change Lever Capturing The stud Ball on the Tail Pitch Slider in the bushing on the Tail Pitch Change Lever Bolt the Tail Pit...

Page 43: ...Attach 1 Triple Bearing Tail Rotor Assembly to the Tail Output Shaft using 1 M3 3 Set Screw Install 2 5mm Tail Rotor Blades Using 4 Tail Rotor Blade spacers 2 M3 18 Cap Head Bolts 2 M3 Lock Nuts...

Page 44: ...ssembly process Install the 2 Boom Halves into the frames using 4 M3 35 Cap head Bolts 4 M3 Lock nut only loosely attach the nuts and bolts With the belt straight and the Tail rotor Assembly pointed u...

Page 45: ...Rotate the Tail rotor down to a 90 degree position and make sure the belt is tight and tighten the four bolts that hold the boom Halves...

Page 46: ...most fin mount that you earlier placed on the boom using 2 M3 10 Cap Head Bolts 2 M3 Locknuts Adjust the Fin parallel to frame set and lock it down using 1 M3 12 Cap Head Bolt 1 M3 Locknut Install 1...

Page 47: ...retaining bolts to go through and apply a little CA to each end while bolting them together Attach each of the boom supports to the rear lower frames in any of the 3 holes provided using 2 M3 10 Cap H...

Page 48: ...Ball Links x 2 M2 10 Phillip Screws x 2 M2 7 Phillip Screws x 9 M2 Nuts x 2 Aluminum Shim Balls x 11 Machined Carbon Push Rod Ends x 2 Tail Control Rod Guides x 3 Tail Control Rod Guides inserts x 3...

Page 49: ...e some final adjustments to maximize the performance of you Rod Use Throttle Servo to Carburetor Linkage ID Letter A of Rods 1 Rod Size 2 3 90 Ball Link 1 Long Ball Link 2 Long Center to Center 110mm...

Page 50: ...nkage ID Letter E of Rods 1 Rod Size 2 3 25 Ball Link 1 Long Ball Link 2 Long Center to Center 49 1mm Rod Use Elevator Control Lever to Swash plate Linkage ID Letter F of Rods 2 Rod Size 2 3 50 Ball L...

Page 51: ...kage ID Letter I of Rods 2 Rod Size 2 3 80 Ball Link 1 Long Ball Link 2 Long Center to Center 104 5mm Rod Use Hiller Arm to Multiplier Arm Linkage ID Letter J of Rods 2 Rod Size 2 3 25 Ball Link 1 Lon...

Page 52: ...alls 2 M2 Nuts attach the shim balls to the tail blade grips Servo Arm Hardware The remaining 9 Shim Balls 9 M2 7 Phillips Screws are used on the servo arms Tail Rudder Push Rod Hardware Construct the...

Page 53: ...mal Mode Bottom Stick 20 Percent throttle Mid Stick 50 Percent Throttle Top Stick 100 Percent Throttle Stunt 1 2 Bottom Stick 100 Percent Mid Stick 25 Percent Top Stick 100 Percent Tail Rotor Setup th...

Page 54: ...ot too long Helicopter Center of Gravity CG When the fly bar is perpendicular to the tail boom pick it up and the nose should be just slightly heavier If you need to just move your battery forward to...

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