
3. Electrical System (12-V DC)
a.
Lights
Check all lights for proper operation DAILY. Replace any defective lamps
(bulbs)
as soon as
discovered. Figure 2 lists ALL lamps, their location, and part numbers.
b. Fuses
Check and replace fuses as required. See Figure 3 for fuse sizes and locations. Figure 3 includes
all fuses used in both the engine and generator electrical systems.
c.
Wiring and Connections
(1)
Inspect all cables and leads for broken, worn, and damaged insulation.
(2)
Check electrical connections for looseness.
NOTE: A darkened terminal generally indicates a loose connection.
4. Electrical System (115-V AC)
The 400-Hz generator and controls are designed to be as maintenance free as possible. No lubrication
is necessary and no periodic maintenance adjustments are required. However, some regular checks
should be made to be sure all controls, instruments, etc., are working properly.
a.
Monitoring Instruments
Observe operation of voltmeter, ammeter, and frequency meter each time the unit is started.
b. Indicating Lights
Check lamps
(bulbs)
in all of the indicating lights at each start up. Fault indicating lights in the
protective relay tray may be tested by pressing test switch
(1-1; 8, Fig. 10)
c.
Protective Modules
Check operation of all protective modules to make certain they will function if a fault should occur in
the output circuit.
(See 2-3; Para. 3, B.)
LIGHT
IDENTIFICAION
LAMP
LOCATION
LAMP
MANUFACTURER
NUMBER
Instrument Panel
Lights
Control Box
Lamp Industry Trade
Number
63
Engine ON Indicating
Light
Engine Control Panel
Lamp Industry Trade
Number
1815
Contactor CLOSED
Indicating Light
Engine Control Panel
Lamp Industry Trade
Number
1815
Fault Indicating Lights
Protective Relay Tray
Lamp Industry Trade
Number
1815
Clearance Lights
Canopy
Lamp Industry Trade
Number
57
Lamp Identification Chart
Figure 2
OM-499
May 31/94 Revised
2-2
Page 3
Summary of Contents for 6824-1
Page 2: ...This page intentionally left blank...
Page 6: ...This page intentionally left blank OM 499 Safety Warnings May 31 94 Revised Page 4...
Page 8: ...This page intentionally left blank OM 499 Introduction May 31 94 Revised Page 2...
Page 14: ...This page intentionally left blank OM 499 Table of Contents May 31 94 Revised Page 6...
Page 40: ...This page intentionally left blank OM 499 1 1 May 31 94 Revised Page 26...
Page 66: ...Engine Control Panel in Tilt out Position Figure 8 OM 499 2 1 May 31 94 Revised Page 12...
Page 90: ...No 2 Output on Dual Output Units Figure 13 OM 499 2 3 May 31 94 Revised Page 20...
Page 98: ...This page intentionally left blank OM 499 3 1 May 31 94 Revised Page 8...
Page 114: ...This page intentionally left blank OM 499 3 1 May 31 94 Revised Page 24...
Page 122: ...Generator Set Figure 1 OM 499 4 3 May 31 94 Revised Page 2...
Page 124: ...Canopy Assembly Figure 2 OM 499 4 3 May 31 94 Revised Page 4...
Page 126: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 6...
Page 128: ...Canopy Assembly Figure 3 OM 499 4 3 May 31 94 Revised Page 8...
Page 130: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 10...
Page 132: ...Generator Set Without Canopy Figure 4 OM 499 4 3 May 31 94 Revised Page 12...
Page 134: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 14...
Page 136: ...Radiator and Cooling System Group Figure 5 OM 499 4 3 May 31 94 Revised Page 16...
Page 138: ...Air Cleaner Assembly Figure 6 OM 499 4 3 May 31 94 Revised Page 18...
Page 142: ...Fuel Lines Assembly Figure 8 OM 499 4 3 May 31 94 Revised Page 22...
Page 144: ...Oil Line Assembly Figure 9 OM 499 4 3 May 31 94 Revised Page 24...
Page 146: ...Fuel Oil Lines Figure 10 OM 499 4 3 May 31 94 Revised Page 26...
Page 148: ...Fuel Oil Lines Figure 11 OM 499 4 3 May 31 94 Revised Page 28...
Page 150: ...Stator Terminal Panel Assembly Figure 12 OM 499 4 3 May 31 94 Revised Page 30...
Page 152: ...Power Module Panel Assembly Figure 13 OM 499 4 3 May 31 94 Revised Page 32...
Page 154: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 34...
Page 156: ...Control Box Assembly Figure 14 OM 499 4 3 May 31 94 Revised Page 36...
Page 158: ...Generator Controls Tray Assembly Figure 15 OM 499 4 3 May 31 94 Revised Page 38...
Page 160: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 40...
Page 162: ...Protective Relays Tray Assembly Figure 16 OM 499 4 3 May 31 94 Revised Page 42...
Page 164: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 44...
Page 166: ...Control Box and Internal Components Group Figure 17 OM 499 4 3 May 31 94 Revised Page 46...
Page 168: ...Engine Control Panel Assembly Figure 18 OM 499 4 3 May 31 94 Revised Page 48...
Page 170: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 50...
Page 172: ...Output Terminal Board Assembly Figure 19 OM 499 4 3 May 31 94 Revised Page 52...
Page 174: ...Generator Group Figure 20 OM 499 4 3 May 31 94 Revised Page 54...
Page 176: ...Mounting Frame and Lifting Yoke Assembly Figure 21 OM 499 4 3 May 31 94 Revised Page 56...
Page 178: ...Auxiliary Frame and Components Group Figure 22 OM 499 4 3 May 31 94 Revised Page 58...
Page 180: ...Electric Governor Assembly OM 499 4 3 May 31 94 Revised Page 60...
Page 182: ...This page intentionally left blank 4 3 March 31 74 Revised Page 21A OM 499...
Page 194: ...This page intentionally left blank OM 499 4 4 May 31 94 Revised Page 12...
Page 196: ...This page intentionally left blank OM 499 5 0 May 31 94 Revised Page 2...
Page 198: ...This page intentionally left blank OM 499 6 0 May 31 94 Revised Page 2...
Page 199: ......
Page 200: ......
Page 201: ......
Page 202: ......
Page 203: ......
Page 204: ......
Page 205: ......
Page 206: ......
Page 207: ......
Page 208: ......
Page 209: ......
Page 210: ......
Page 212: ...This page intentionally left blank OM 499 Unusual Service Conditions May 31 94 Revised Page 2...
Page 214: ......