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i.
Auxiliary underfrequency relay
The function of the auxiliary underfrequency relay
(3)
is to automatically open the
excitation-deenergization relay and disconnect the voltage regulator anytime generator
frequency drops to 380 Hz or below. This protects the voltage regulator
(Fig. 10)
and ballast
resistors
(2, Fig. 7)
against overload which could be caused by very high voltage regulator
output in its attempt to maintain voltage when the generator is operating at a speed which
cannot produce normal voltage output.
NOTE: If the auxiliary underfrequency relay is tripped, it will be necessary to momentarily place engine
operating mode switch (5, Fig. 9) in BUILD-UP-VOLTAGE position to restore generator voltage.
f.
Engine Control Panel (See Fig. 9)
This panel is mounted directly below the control box. In addition to engine controls and
instruments, generator output controls are mounted here. A plexiglass window in the canopy rear
door, slants outward at the bottom to form an opening for access to controls when the door is
closed.
(1)
Engine instruments
Engine operation is monitored by an ammeter
(4)
, a coolant temperature gage
(8)
, and an oil
pressure gage
(10)
. An hourmeter
(6)
records engine operating time.
a. Ammeter
The ammeter
(4)
indicates the direction and value of current flow in the 12-V DC electrical
system. Its graduated range is from -60 A through 0 A, to +60 A.
b. Temperature gage
The temperature gage
(8)
is a mechanical type of unit construction. It consists of a panel
mounted indicating mechanism which is connected by a capillary tube to a bulb mounted in
the engine cooling system. The gage indicates engine coolant temperature in the range of
100
o
F to 220
o
F.
c. Oil pressure gage and oil pressure switch
The oil pressure gage
(10)
is a bourdon tube type and indicates engine lubricating oil
pressure. It is graduated from 0 PSI to 75 PSI. An oil pressure switch is mounted in a tee
fitting directly behind the gage. The switch connects 12-V DC power to the engine control
system and to the generator 12-V DC control system when the engine is running.
d. Hourmeter
The hourmeter
(6)
is electrically driven from the 12-V DC battery system. The hourmeter
measures and records engine running time and will record up to 9999.9 hours on five
revolving drums. The hourmeter operates only when the engine is running and the oil
pressure switch is closed.
e. Fuel gage and blocking diodes
An electric fuel gage
(2, Fig. 9)
accurately indicates the quantity of fuel oil in the tank
provided for the generator set. A sending unit mounted in the trailer or truck mounted unit
fuel tank supplies the signal to the gage. Twelve-volt DC operating power is supplied to the
fuel gage from two sources. The gage functions when the engine is running, or when the
instrument lights are ON. Since two power sources are connected to the fuel gage system, a
blocking diode
(18)
is required in each power source circuit. One diode prevents energizing
the motor-generator control circuit when panel lights are ON. Another diode prevents
operation of the panel lights by the engine-generator circuit when the engine is running. To
check fuel quantity when engine is stopped, use switch
(3)
to turn ON panel lights.
OM-499
May 31/94 Revised
1-1
Page 15
Summary of Contents for 6824-1
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Page 6: ...This page intentionally left blank OM 499 Safety Warnings May 31 94 Revised Page 4...
Page 8: ...This page intentionally left blank OM 499 Introduction May 31 94 Revised Page 2...
Page 14: ...This page intentionally left blank OM 499 Table of Contents May 31 94 Revised Page 6...
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Page 66: ...Engine Control Panel in Tilt out Position Figure 8 OM 499 2 1 May 31 94 Revised Page 12...
Page 90: ...No 2 Output on Dual Output Units Figure 13 OM 499 2 3 May 31 94 Revised Page 20...
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Page 122: ...Generator Set Figure 1 OM 499 4 3 May 31 94 Revised Page 2...
Page 124: ...Canopy Assembly Figure 2 OM 499 4 3 May 31 94 Revised Page 4...
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Page 128: ...Canopy Assembly Figure 3 OM 499 4 3 May 31 94 Revised Page 8...
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Page 132: ...Generator Set Without Canopy Figure 4 OM 499 4 3 May 31 94 Revised Page 12...
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Page 136: ...Radiator and Cooling System Group Figure 5 OM 499 4 3 May 31 94 Revised Page 16...
Page 138: ...Air Cleaner Assembly Figure 6 OM 499 4 3 May 31 94 Revised Page 18...
Page 142: ...Fuel Lines Assembly Figure 8 OM 499 4 3 May 31 94 Revised Page 22...
Page 144: ...Oil Line Assembly Figure 9 OM 499 4 3 May 31 94 Revised Page 24...
Page 146: ...Fuel Oil Lines Figure 10 OM 499 4 3 May 31 94 Revised Page 26...
Page 148: ...Fuel Oil Lines Figure 11 OM 499 4 3 May 31 94 Revised Page 28...
Page 150: ...Stator Terminal Panel Assembly Figure 12 OM 499 4 3 May 31 94 Revised Page 30...
Page 152: ...Power Module Panel Assembly Figure 13 OM 499 4 3 May 31 94 Revised Page 32...
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Page 156: ...Control Box Assembly Figure 14 OM 499 4 3 May 31 94 Revised Page 36...
Page 158: ...Generator Controls Tray Assembly Figure 15 OM 499 4 3 May 31 94 Revised Page 38...
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Page 162: ...Protective Relays Tray Assembly Figure 16 OM 499 4 3 May 31 94 Revised Page 42...
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Page 166: ...Control Box and Internal Components Group Figure 17 OM 499 4 3 May 31 94 Revised Page 46...
Page 168: ...Engine Control Panel Assembly Figure 18 OM 499 4 3 May 31 94 Revised Page 48...
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Page 172: ...Output Terminal Board Assembly Figure 19 OM 499 4 3 May 31 94 Revised Page 52...
Page 174: ...Generator Group Figure 20 OM 499 4 3 May 31 94 Revised Page 54...
Page 176: ...Mounting Frame and Lifting Yoke Assembly Figure 21 OM 499 4 3 May 31 94 Revised Page 56...
Page 178: ...Auxiliary Frame and Components Group Figure 22 OM 499 4 3 May 31 94 Revised Page 58...
Page 180: ...Electric Governor Assembly OM 499 4 3 May 31 94 Revised Page 60...
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