
e.
Starter
The starting motor is lubricated at assembly and should be relubricated only when the starter is
removed from the engine or when disassembled. Remove pipe plugs on outside of motor and
apply a few drops of light engine oil to the oil wicks.
5. Air Cleaner Service
The air cleaner is a dry type with replaceable filter cartridges. A definite time schedule for changing the
filter cartridge cannot be determined because of varying operating conditions. Change the filter
cartridge when the red indicator “flag” reaches the top of the viewing chamber and locks in that position.
Change the cartridge as follows:
a.
Cartridge Removal (See Fig. 4)
(1)
Open canopy door.
(2)
Remove clamp assembly
(3)
from air cleaner
(3)
Remove baffle assembly
(7).
(4)
Remove primary element
(4),
and replace with new element.
(5)
Inspect the interior of the cleaner housing
(1).
Make certain it is free from all foreign material.
b. Cartridge Installation (See Fig. 4)
Do not clean or re-use cartridge.
(1)
Carefully install the new cartridge into the housing. Avoid bumping the cartridge tubes against
the housing sealing flange. Seat the cartridge properly within the housing. Press all edges and
corners of the cartridge firmly with fingers to effect a positive air seal against the sealing flange
of the housing.
CAUTION
ITEM
MAINTENANCE REQUIRED
Lubricating Oil
Check oil level daily or after every 10 hours of use. Change oil after 200
hours or one month of use. Use heavy duty oil such as SAE-30
(MIL-L-2104B). Engine lube oil capacity: 15 quarts.
Lube Oil Filter
Change oil filter every 200 hours or one month of use.
Fuel Oil Filter
Drain filter daily. Change filter element every 800 hours or 6 months of use.
Starter
Lubricate as needed, using heavy duty engine oil such as SAE-30
(MIL-L-2104B). Lubricate only when starter is removed from engine.
Coolant
Check coolant level daily. Service and maintain coolant system according
to para. 7. Engine coolant capacity: 20 quarts.
Air Cleaner
Change air cleaner cartridge as required by air cleaner indicator (on engine
control panel).
AC Generator
AC generator bearings are sealed and require no periodic lubrication.
Lubrication and Maintenance Chart
Figure 3
OM-499
2-1
May 31/94 Revised
Page 4
Summary of Contents for 6824-1
Page 2: ...This page intentionally left blank...
Page 6: ...This page intentionally left blank OM 499 Safety Warnings May 31 94 Revised Page 4...
Page 8: ...This page intentionally left blank OM 499 Introduction May 31 94 Revised Page 2...
Page 14: ...This page intentionally left blank OM 499 Table of Contents May 31 94 Revised Page 6...
Page 40: ...This page intentionally left blank OM 499 1 1 May 31 94 Revised Page 26...
Page 66: ...Engine Control Panel in Tilt out Position Figure 8 OM 499 2 1 May 31 94 Revised Page 12...
Page 90: ...No 2 Output on Dual Output Units Figure 13 OM 499 2 3 May 31 94 Revised Page 20...
Page 98: ...This page intentionally left blank OM 499 3 1 May 31 94 Revised Page 8...
Page 114: ...This page intentionally left blank OM 499 3 1 May 31 94 Revised Page 24...
Page 122: ...Generator Set Figure 1 OM 499 4 3 May 31 94 Revised Page 2...
Page 124: ...Canopy Assembly Figure 2 OM 499 4 3 May 31 94 Revised Page 4...
Page 126: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 6...
Page 128: ...Canopy Assembly Figure 3 OM 499 4 3 May 31 94 Revised Page 8...
Page 130: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 10...
Page 132: ...Generator Set Without Canopy Figure 4 OM 499 4 3 May 31 94 Revised Page 12...
Page 134: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 14...
Page 136: ...Radiator and Cooling System Group Figure 5 OM 499 4 3 May 31 94 Revised Page 16...
Page 138: ...Air Cleaner Assembly Figure 6 OM 499 4 3 May 31 94 Revised Page 18...
Page 142: ...Fuel Lines Assembly Figure 8 OM 499 4 3 May 31 94 Revised Page 22...
Page 144: ...Oil Line Assembly Figure 9 OM 499 4 3 May 31 94 Revised Page 24...
Page 146: ...Fuel Oil Lines Figure 10 OM 499 4 3 May 31 94 Revised Page 26...
Page 148: ...Fuel Oil Lines Figure 11 OM 499 4 3 May 31 94 Revised Page 28...
Page 150: ...Stator Terminal Panel Assembly Figure 12 OM 499 4 3 May 31 94 Revised Page 30...
Page 152: ...Power Module Panel Assembly Figure 13 OM 499 4 3 May 31 94 Revised Page 32...
Page 154: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 34...
Page 156: ...Control Box Assembly Figure 14 OM 499 4 3 May 31 94 Revised Page 36...
Page 158: ...Generator Controls Tray Assembly Figure 15 OM 499 4 3 May 31 94 Revised Page 38...
Page 160: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 40...
Page 162: ...Protective Relays Tray Assembly Figure 16 OM 499 4 3 May 31 94 Revised Page 42...
Page 164: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 44...
Page 166: ...Control Box and Internal Components Group Figure 17 OM 499 4 3 May 31 94 Revised Page 46...
Page 168: ...Engine Control Panel Assembly Figure 18 OM 499 4 3 May 31 94 Revised Page 48...
Page 170: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 50...
Page 172: ...Output Terminal Board Assembly Figure 19 OM 499 4 3 May 31 94 Revised Page 52...
Page 174: ...Generator Group Figure 20 OM 499 4 3 May 31 94 Revised Page 54...
Page 176: ...Mounting Frame and Lifting Yoke Assembly Figure 21 OM 499 4 3 May 31 94 Revised Page 56...
Page 178: ...Auxiliary Frame and Components Group Figure 22 OM 499 4 3 May 31 94 Revised Page 58...
Page 180: ...Electric Governor Assembly OM 499 4 3 May 31 94 Revised Page 60...
Page 182: ...This page intentionally left blank 4 3 March 31 74 Revised Page 21A OM 499...
Page 194: ...This page intentionally left blank OM 499 4 4 May 31 94 Revised Page 12...
Page 196: ...This page intentionally left blank OM 499 5 0 May 31 94 Revised Page 2...
Page 198: ...This page intentionally left blank OM 499 6 0 May 31 94 Revised Page 2...
Page 199: ......
Page 200: ......
Page 201: ......
Page 202: ......
Page 203: ......
Page 204: ......
Page 205: ......
Page 206: ......
Page 207: ......
Page 208: ......
Page 209: ......
Page 210: ......
Page 212: ...This page intentionally left blank OM 499 Unusual Service Conditions May 31 94 Revised Page 2...
Page 214: ......