Hitachi UX Basic Operation Manual Download Page 21

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External views 3-1

3. COMPONENT NAMES AND FUNCTIONS

3.1 External views

(1) External views(UX-D,E)

Operating status
indicator lamps

Displays "Ready",
"Fault" and "Warning"

USB cover

On / Stop switch

(*Standard Model only)

Main power switch

Power lamp

Maintenance cover

Opened/closed for ink
and makeup replacement
and other maintenance
purposes.

Print head

This section
performs printing.

Power cable

RFID reader

Reads ID of ink and
makeup for certification.

(2) External views(UX-B)

Power lamp

Main power switch

Power cable

Maintenance cover

Opened/closed for ink
and makeup replacement
and other maintenance
purposes.

Print head

This section
performs printing.

USB cover

Operating status
indicator lamps

Displays "Ready",
"Fault" and "Warning"

Maintenance
cover knob

Pull toward you to open.

Maintenance
cover knob

Pull toward you to open.

RFID reader

Reads ID of ink and
makeup for certification.

Summary of Contents for UX

Page 1: ...ocedures of the Hitachi IJ Printer Model UX If the printer is improperly handled or maintained it may not operate smoothly and may become defective or cause an accident It is therefore essential that you read the Instruction manual to gain a complete understanding of the printer and use it correctly After thoroughly reading the manual properly store it for future reference IF you changed the langu...

Page 2: ......

Page 3: ...you start operation of IJP Please implement periodical checkup of print status in the process even including during production Restrictions on Export User hereby agrees not to export or re export this product to any end user who the user has reason to suspect may utilize the product for the design development or reproduction of nuclear chemical or biochemical weapons The product or system includin...

Page 4: ... warning against performing an incorrect handling procedure is ignored CAUTION CAUTION is used to indicate the presence of a hazard which may cause personal injury or property damage if the warning against performing an incorrect handling procedure is ignored Pictograph Examples The symbols are used to indicate precautions including those related to potential warnings to be observed Detailed infor...

Page 5: ...ame or arc generating device around the printer The ink and makeup are both flammable and may cause fire Fire can be generated by matches lighters cigarettes heaters stoves gas burners welders grinders and static electricity Arcs may be generated from open type relays switches and brush motors Before handling the ink and makeup remove static electricity from your body peripheral equipment and so o...

Page 6: ...section of the printer and to make a separate ground connection for the printer If you wish to receive ink particles in a beaker for a printing test for example use an electrically conductive beaker and connect the beaker securely to the ground Do not let the tip of the printing head enter the beaker Ink particles used for printing are electrically charged An ungrounded beaker has a gradually risi...

Page 7: ...remain inside Should you find a leak of ink or makeup inside the printer while the printer is running or being maintained wipe it off promptly with wiping paper or something similar Then with the maintenance cover open stop the printer power it down and repair the leak Continuing operation with a leak of ink or makeup will cause an anomaly resulting in abnormal printing Ink and makeup are flammabl...

Page 8: ...printer is operating do not look into the ink ejection hole in the end of the print head Ink or makeup may enter your eyes or mouth or soil your hands or clothing If any ink or makeup enters your eyes or mouth immediately flush with warm or cold water and consult a physician When ejecting the ink do it after confirming that there is no one in the ejection direction Operate with the end of the prin...

Page 9: ...armful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercia...

Page 10: ... ink for details AVERTISSEMENT Tenir hors de portée du feu L encre et la composition sont inflammables Tenir la machine hors de portée du feu Nettoyez et séchez immédiatement les projections d encre et de composition Soyez prudent lorsque vous manipulez l encre la composition Le stockage doit respecter les obligations réglementaires locales Lisez attentivement la fiche signalétique de sécurité de ...

Page 11: ...3 COMPONENT NAMES AND FUNCTIONS 3 1 3 1 External views 3 1 3 2 Main body internal parts arrangement 3 3 3 3 Print head 3 4 3 4 Screen dispay 3 5 4 INSTALLING PRECAUTIONS 4 1 5 INSTALLATION CHECK ITEMS 5 1 5 1 Print head air purge 5 1 6 ELECTRIC SIGNAL CONNECTION 6 1 6 1 Wiring precautions 6 1 7 BASIC OPERATION 7 1 7 1 Start operation 7 1 7 1 1 Start operation 7 1 7 1 2 When an error occurred at th...

Page 12: ...ge procedure of New HMI Previous HMI 7 22 8 INK AND MAKEUP REPLENISHMENT 8 1 8 1 Replenishing the ink 8 2 8 2 Replenishing the makeup 8 8 9 WHEN WARNING OR FAULT WAS GENERATED 9 1 9 1 Display when warning or fault was generated 9 1 9 2 When checking the warning and fault generation status 9 5 9 3 Remedial action to be taken in the event of a printing failure 9 6 10 TROUBLESHOOTING GUIDE 10 1 11 MA...

Page 13: ...osition check etc 6 Tweezers 1 451412 Used when removing the orifice etc 7 Cleaning bottle 1 451058 Filled with makeup and used in print head cleaning etc 8 Beaker with handle 1 451410 Used in print head cleaning ink replacement etc 9 Waste solution bottle 1 Used when replacing ink and filter 10 Wiping paper 1 Use for wiping after print head cleaning etc 11 Mini Filter 1 451857 Recovery filter Mak...

Page 14: ... 1 This part is used when IJ Printer is shutdown for several days or pursuant to 6 16 1 Process prior to long term shutdown in Technical Manual This parts is mounted on the print head when the product is delivered 21 1 Supply port cap 2 This part is used when IJ Printer is shutdown pursuant to 6 16 1 Process prior to long term shutdown in Technical Manual This parts is mounted on the Ink or Makeup...

Page 15: ...makeup serves as the replenisher that makes up for the constituent loss due to ink evaporation during ink ejection It is also used as a cleaning solution 2 USAGE PRECAUTIONS 3 When using the cartridge bottle makeup as the cleaning solution Open the makeup cartridge bottle by turning its cap 1 Do not remove the over cap CAUTION Use the makeup by transferring it to the cleaning bottle 2 Over cap Cap...

Page 16: ...eup When restarting operation after storage drain the makeup from inside the printer and fill the printer with ink Refer to Technical manual 6 16 Long term Shutdown for detail Storage temperature Shutdown Period Guideline 1 0 to35 C 3 weeks 35 to 40 C 2 weeks 40 to 45 C 1 week 1 2 Since Perform long term shutdown storage work requires special work it is recommended to contact your local distributo...

Page 17: ... or the distance between the print material and the print head is short ink splashes may stain the end of the print head and the print head cover If this condition is left unresolved the stained status will be made worse resulting in a print error or emergency stop If a print error or emergency stop frequently occurs because of stain due to ink splashes stop the operation in progress and clean the...

Page 18: ...the ink jet press OK 2 To stop the ink without cleaning press No cleaning stop No 051 CONFIRMATION OK Close No cleaning stop Press SHUTDOWN at HOME screen and the message Shutdown Process Confirmation appears Press No cleaning stop on the message Shutdown Process Confirmation 1 Do not use the SHUTDOWN OK to stop operation more than two successive times 2 When operation was stopped using SHUTDOWN N...

Page 19: ...r approximately 20 C the ink is heated by a heating unit in the print head The startup processing time relative to when not operating becomes long When not operating Approximately 1 5 minutes When operating Maximum approximately 10 minutes The rise processing time changes depending on the ambient temperature 2 When a heating unit fault occurs take care of the following items If a heating unit faul...

Page 20: ... following message will appear Cancel the message by pressing the Close and be sure to inform your nearest local distributor When Viscosity Reading Instability or Viscosity Readings Out of Range occurs the unit will not enter the fault stop state and printing can be continued However you should contact your nearest local distributor for inspection 1 2 3 2 8 Gutter cleaning The IJ printer collects ...

Page 21: ...nt head This section performs printing Power cable RFID reader Reads ID of ink and makeup for certification 2 External views UX B Power lamp Main power switch Power cable Maintenance cover Opened closed for ink and makeup replacement and other maintenance purposes Print head This section performs printing USB cover Operating status indicator lamps Displays Ready Fault and Warning Maintenance cover...

Page 22: ...tion to the instruction of IJ printer Stainless steel of the main body has the character it not to be easy rust but it is a possibility that rust is generated when leaving it for a long time To prevent rust being generated we will recommend that the surface of the main body be kept clean as much as possible ...

Page 23: ... reservoir Ink reservoir Recovery filter Ink filter Main ink tank Inner cover Ink cartridge bottle 1 Makeup cartridge bottle 1 Appearance with inner cover removed 1 The Ink cartridge bottle and the makeup cartridge bottle are optional parts Lever handle Lever handle Pressure adjusting screw ...

Page 24: ...humbscrew Nozzle orifice Minus deflection electrode Gutter Plus deflection electrode Charge electrode Plus deflection electrode Nozzle orifice Gutter Minus deflection electrode Charge electrode Print head cover lock thumbscrew UX D B UX E Air exhaust port ...

Page 25: ... Adjust print parameters Operation management Message name Current user ID user2 Inter laced Print count reset Startup Manual Makeup Ink 3 4 Screen display For operation of Menu refer to Instruction Manual Menu Status Warning Offline Online Status Warning Offline Online Screen name Current time New HMI Previous HMI Screen name Current time A touch panel is employed for data entry to operation scre...

Page 26: ...Full 002 The ink level in the main ink tank is too high Cause 1 The valve MV2 or valve MV7 is faulty 2 The High Level sensor in the main ink tank is faulty Solution 1 Drain proper amount of ink in the main ink tank 2 Check the High Level sensor 3 Contact your local distributor Reset Close HELP 2 Message For details of message refer to 9 When Warning or Fault was generated New HMI Previous HMI Mess...

Page 27: ...see the figure at right 2 The print head needs to be cleaned with the makeup while the printer is operated and stopped daily maintenance Adopt a fixed structure in consideration of print head cover and print head removal 3 Installation must be completed so that no vibration will be applied to the IJ printer main body print head or print head cable If they are vibrated print quality deterioration a...

Page 28: ...recovery behavior a 0 to 45 When positioning the end of the print head above the printer main body installation surface ensure that the distance between the end of the print head and the installation surface does not exceed 1 5 m When positioning the end of the print head below the printer main body installation surface ensure that the distance between the end of the print head and the installatio...

Page 29: ...end is positioned not more than 0 5 m above the print head 11 If you fixed the print head ensure that the minimum bend radius of the print head cable is at least 150 mm Handle the headcable with care when wiring it If the minimum bend radius is less than 150mm the tubes and wires inside the headcable might be broken 12 The ink stream may bend for some reason or other due for instance to dirt The f...

Page 30: ...m a printing test to verify the printing results 1 Situations requiring an air purge When the printer is used in a highly humid place such as a beer or other beverage can line If you use the printer in an environment in which the relative humidity is 85 or higher complete the print head air purge procedure When a water drainage blow sequence is performed before printing When the printer is used in...

Page 31: ...h a separate duct is even better Do not bundle input output I O signal wiring together with other power lines Wire them independently instead Electrically isolate the print target detector print head stand and IJ printer body from other machinery and equipment conveyor etc Separate the print target detector wiring from other power lines Perform that all electrical wiring connections and grounding ...

Page 32: ...fore when a large current for example the welding current of a welder flows from the outside through frame ground the current is also diverted to signal ground and the PC boards may be damaged For this reason when performing welding work near the IJ printer proceed as follows Method Be sure to insulate the printhead and IJ printer frame to keep the welding current from flowing to the control secti...

Page 33: ...e print head cover and check whether or not the print head cover and the area around the nozzle are soiled by ink 2 Since the IJ printer prints by ejecting ink against the print material the outside and inside of the print head cover are soiled by splashing of the ink from the print material To prevent printing problems due to soiling check the soiling state and clean as required See 2 3 Print hea...

Page 34: ...scription count value and calendar character contents 3 Press the On switch Press for about 2 seconds Depending on the model there may not be a Start switch When the main power switch of is pressed the following Print description screen appears In the case of turning on the power again ensure that status indicator lamp is off when On switch is pressed The Print description screen shown below appea...

Page 35: ...wiping paper etc against the ink ejection port in preparation for splashing of the ejected ink TEST START PRINTING STARTUP SETTINGS LOGIN Ink Jet Startup Confirmation No 050 CONFIRMATION The ink jet will be turned ON Solution 1 To change the printer status to Ready press Ready 2 To change the printer status to Standby press Eject ink Ready Cancel Eject ink 4 Print head Wiping paper etc Press START...

Page 36: ... ejection ink may momentarily spurt out and soil the paper However this is normal Press No cleaning stop Press SHUTDOWN Wait until the status changes from Starting to Ready When the temperature is low approximately 20 C or lower it may take longer than usual for the printer to enter the Ready state Check the Ink pressure If there is a difference of 0 010 or more from the standard value adjust the ...

Page 37: ...HUTDOWN No cleaning stop 1 TEST START PRINTING SHUTDOWN SETTINGS LOGIN Shutdown Process Confirmation No 051 CONFIRMATION Shutdown will stop the ink jet Solution 1 To stop the ink jet press OK 2 To stop the ink without cleaning press No cleaning stop OK Close No cleaning stop Press SHUTDOWN Press No cleaning stop ...

Page 38: ...tion with makeup Clean the nozzle orifice charge electrode deflection electrode gutter and mounting base with makeup Also see 2 3 Print head cleaning 3 Loosen the screw and remove the print head cover 2 Nozzle orifice Charge electrode Deflection electrode Mounting base Beaker Cleaning bottle Gutter Area to be cleaned Loosen the screw Print head cover Pull out Around nozzle Air exhaust port ...

Page 39: ...hange the printer status to Ready press Ready 2 To change the printer status to Standby press Eject ink Ready Cancel Eject ink With the print head cover removed press the STARTUP Ready Ink is ejected from the nozzle The status changes from Stop to Starting Operate the unit with the end of the print head remaining inside the beaker 4 Press STARTUP Press Ready ...

Page 40: ... is no one in the ejection direction Operate with the end of the print head inserted in a beaker etc WARNING Install the print head cover Wait until the status changes to Ready If the Cover open error was displayed press the Close 6 Input the print target detection signal and check the printing state See 3 1 1 Start operation 7 Gutter Ink stream Side direction Upper direction Gutter entrance diame...

Page 41: ...ct ink Use this procedure when you want to eject ink from the nozzle for a purpose other than printing Use only during maintenance To print press the STARTUP Ready Press the STARTUP Eject ink Ink ejection for maintenance Operation can be aborted by pressing the Cancel at the Ink Jet Startup Confirmation message If the print head cover installed the printer will not enter the Ready state even if th...

Page 42: ... ００００ＭＰａ Print Count ０ Makeup Ink TEST START PRINTING SHUTDOWN 100 OFFLINE READY ID User2 ＳＡＭＰＬＥ１ 7 1 3 Ready and Standby state switching operation 1 Ready state Standby state switching With the conveyor interlock being activated by Ready signal should this Ready signal be turned to Standby the conveyor will stop Press READY on the upper of the screen and the message Print Abort Confirmati...

Page 43: ...t Count ０ Makeup Ink TEST START PRINTING SHUTDOWN 100 OFFLINE STANDBY ID User2 ＳＡＭＰＬＥ１ Print Confirmation No 183 CONFIRMATION The newly created print data will be printed Solution Press OK to print OK Cancel 2 Standby state Ready state switching Press STANDBY on the upper of the screen and the message Print Confirmation appears Then press OK 1 Press OK Press STANDBY ...

Page 44: ...er is turned on See the Technical Manual 3 3 Selecting login user when power is turned on 2 Operation The administrator sets the login procedure necessary at power on beforehand Select login user 2015 07 07 12 45 OFFLINE STOP admin admin04 user07 user2 user05 admin08 admin06 user3 Q A Aa Z X C V B N M S D F G H J K L W E R T Y U I O P 4 7 8 9 5 6 1 0 2 3 Enter Password Turn on the power The Select...

Page 45: ... does not have to be turned off The power consumption does not change even if the main power switch remains ON Main power switch On switch Stop switch Press the Stop switch Press for about 2 seconds All operations up to IJ printer power OFF are performed automatically Depending on the model there may not be a Stop switch Stop the ink with the button on the screen at of par 7 2 2 and turn off the p...

Page 46: ...2 CONFIRMATION Shutdown will stop the ink jet Solution 1 To stop the ink jet press OK 2 To stop the ink without cleaning press No cleaning stop 3 To execute the auto power shutdown process after ink stop press STOP OK Close STOP No cleaning stop Press the SHUTDOWN OK A confirmation screen is displayed 1 Wait for the status to change from Stopping to Stop Press SHUTDOWN Stops ink jet Turns OFF the ...

Page 47: ...FIRMATION Shutdown will stop the ink jet Solution 1 To stop the ink jet press OK 2 To stop the ink without cleaning press No cleaning stop OK Close No cleaning stop 2 UX B Wait for the status to change from Stopping to Stop Press SHUTDOWN Press the SHUTDOWN OK A confirmation screen is displayed 1 Stops ink jet ...

Page 48: ... turned ON 7 2 3 Turning off the main power switch 1 UX D E Press Stop switch normally instead of main power switch to turn off the power at the end of operation If the IJ printer will not be used for a long time turn off the main power switch Do not turn off the main power switch while ink is being ejected See 11 EMERGENCY PROCEDURES The state when the power is turned on at the next operation dif...

Page 49: ...Always install the nozzle rubber seal after cleaning it with makeup When installing the nozzle rubber seal be careful not to deform the charge electrode 1 2 3 Usage precautions Handling the nozzle rubber seal Charge electrode Nozzle orifice Nozzle rubber seal 7 2 4 Careful Cleaning 1 Overview This is the function to clean the printer carefully when IJ Printer is frequently used in high temperature...

Page 50: ...HMI screens can move directly to other displays without going back to HOME screen Ink eject and Ink stop can operate only when HOME screen is displayed Please refer to 7 3 3 Change procedure of New HMI Previous HMI for the change procedure of the operation scheme New HMI and Previous HMI HOME Print description Calibration touch screen coordinates ...

Page 51: ...ry function menu Maintenance menu Screen name See next page Change message Change message Edit message Print format Print specifications Change message Adjust print parameters Edit message Print format Print specifications Adjust print parameters Change message Select login user Create Edit message For print target data For save data Change message 7 3 2 Operating Scheme Previous HMI 1 Overall vie...

Page 52: ...ecifications Various print setup Count conditions Calendar conditions Adjust Inter character space Substitution rules Shift code setup Op on UX D E Op on UX D E Time count conditions The display can be switched between screens Edit message Print format and Print specifications Screen name ...

Page 53: ...up Login management Manage messages Group Create user pattern Calibration touch screen coordinates Copy data IJP USB Copy data USB IJP Edit standard pattern Edit substitution rules Select languages Unit information Operation management Test print Excitation V update Nozzle test View alarm history Circulation control View software version Comm monitor Optional on UX B Password protection Solenoid v...

Page 54: ...T Y U I O P 4 7 8 9 5 6 1 0 2 3 Enter Password Current User ID user9 SETTINGS LOGIN EDIT ADJUST SAVE OPEN HOME The new HMI screen is displayed 1 Press menu LOGIN The Select login user screen will be displayed 2 The saved user names are displayed This icon shows Administrator This icon shows User Press the administrator name admin A password input window opens 3 The password input window opens Ente...

Page 55: ... ２５５ Change message Select message Overwrite message Adjust print parameters Operation management Message name Current user ID admin Inter laced Print count reset Startup Manual Makeup Ink Enter Input the password for the administrator name admin and press Enter Logs in again using administrator name admin and the touch screen returns to the Print description screen Previous HMI is displayed 4 ...

Page 56: ... Current user ID user9 Press Login management in the environment setup menu The Login management menu is displayed 2 Press Select login user The Select login user screen is displayed 3 Displays the history of logged in users Select login user Set the password However it is not displayed when authorization is not given from the administrator The user ID currently logged in is displayed The saved us...

Page 57: ...T ADJUST SAVE OPEN HOME Operating Time Ink Presure Standard Value 0 255 100 h ００００ＭＰａ Print Count 1 000 Makeup Ink TEST START PRINTING STARTUP 100 OFFLINE STOP ID User2 Press user name user2 A password input window opens Caution Administrator user can t change to New HMI screens 4 Enter the password of user name user2 and press Enter Logs in again using user name user2 and the touch screen ret...

Page 58: ...connect the beaker to a ground In addition be sure that the print head is not inserted into the beaker Since the ink particles used in printing are electrically charged if the beaker is not connected to a ground the charge load will gradually increase and cause a fire 8 INK AND MAKEUP REPLENISHMENT Never pour the ink and makeup waste into a sewer etc Have the ink and makeup drainage processed by a...

Page 59: ...bottle avoid strong shock and electromagnetic waves and liquid wetting CAUTION Over cap Ink cartridge bottle When the ink cap was loosened set it after tightening firmly Otherwise the ink may spill when setting the cartridge bottle After removing the over cap do not allow your finger foreign matter or dirt to get into the hole of the ink cap Doing so could cause ink leakage and equipment failure D...

Page 60: ... mm 2 2 If there is still ink remaining in the Cartridge bottle do not replace it even if the Remaining Ink Icon indicates replacement This could be due to malfunction on the parts Contact your nearest service station The part may be broken contact your nearest service station If there is no reaction when you hold the cartridge bottle over the reader of the printer the IC tag of the cartridge may ...

Page 61: ...UTDOWN 100 OFFLINE STOP ID User2 Print description 2015 07 07 12 45 Menu Com 0 Stop Ink operating time １００ hours Cumulative op time １００ hours Print count １０００ prints Ink pressure ００００ MPa standard value ０２５５ Change message Select message Overwrite message Adjust print parameters Operation management Message name Current user ID user2 Inter laced Print count reset Startup Manual Makeup Ink Change...

Page 62: ...so could cause ink to splatter Do not turn the cartridge bottle with the cartridge bottle set in the IJP The ink cap could become loosened and ink may overflow Do not put waste solution in used cartridge bottles Waste solution could spill You should note that used cartridge bottles are not hermetically sealed even when the over cap is mounted If used cartridge bottles are filled with ink or makeup...

Page 63: ...he ink supply port 5 Ink side Pipe Boss Set a new cartridge bottle Ink supply port Boss guide Set the boss to the guide If ink has accumulated on the pipe surface wipe it up using wiping paper dampened with makeup CAUTION If a foreign object such as a screw is found or gets in the ink supply port remove it Be careful not to damage the pipe surface ...

Page 64: ...ver handle Be careful not to get your hand or fingers pinched when pushing down the lever handle See the figure below CAUTION Lever handle The cartridge replacement ink refill is now completed Press OK at the IJ printer guidance screen Pressing OK confirms that ink refill is complete 7 Lever handle Lever handle Push ...

Page 65: ...e bottle The cartridge bottle could be dropped Since an IC chip is built into the cartridge bottle avoid strong shock and electromagnetic waves and liquid wetting CAUTION NOTE If the color of icon is Green the makeup cartridge bottle can t be replaced Please set an unopened makeup cartridge bottle or an opened makeup cartridge bottle still has more than half of its content Before makeup cartridge ...

Page 66: ...he ink cap of the ink cartridge bottle or makeup cap of the makeup cartridge bottle Ink or makeup could spill CAUTION If there is still makeup remaining in the Cartridge bottle do not replace it even if the Remaining Ink Icon indicates replacement This could be due to malfunction on the parts Contact your nearest service station The part may be broken contact your nearest service station If the ma...

Page 67: ...tup Manual Makeup Ink STOP Makeup ID entry 2015 07 07 12 45 Com 0 Enter the Makeup ID of the Makeup cartridge into the entry ﬁeld below BACK Cancel Enter 1 2 3 4 5 6 7 8 9 0 Q W E R T Y U I O P Z X C V B N Change M A S D F G H J K L Change 補力液ID Makeup ID 開封期限 Expiration date 部品コード Parts Code 型式ロット LOT Scan here When IC tag reader is not supported Icon Icon If the ID cannot be read because it ...

Page 68: ...d cause ink to splatter Do not put waste solution in used cartridge bottles Waste solution could spill You should note that used cartridge bottles are not hermetically sealed even when the over cap is mounted If used cartridge bottles are filled with ink or makeup and reused ink or makeup could spill CAUTION Tilt the lever handle toward yourself lift and remove the cartridge bottle 4 1 2 3 If the ...

Page 69: ...d position Set the boss provided on the cartridge bottle to the boss guide of the makeup supply port 5 Makeup side Boss If a foreign object such as a screw is found or gets in the makeup supply port remove it CAUTION Set a new cartridge bottle Makeup supply port Boss guide ...

Page 70: ... handle The cartridge replacement makeup refill is now completed Press OK at the IJ printer guidance screen Pressing OK confirms that makeup refill is complete 7 Lever handle Lever handle The IJ printer on which the Makeup Level Sensor Broken 1 Fault appeared the Makeup Cartridge can NOT be replaced until Makeup Low Warning appears CAUTION Full Empty Remaining Makeup Icon Replaceable Makeup level ...

Page 71: ...HMI 9 1 Display when warning or fault was generated When a warning or fault was generated a warning or fault lamp lights Operational status display lamp Message No The name of the fault message is displayed The description cause and solution are displayed Target Sensor Timer out The print target detector signal was ON longer than the timeout setting of Target Sensor Timer Cause 1 The print target ...

Page 72: ...reservoir is faulty Solution 1 Replace the Ink Cartridge within 60 minutes 2 Check the Low Level sensor No 081 WARNING CLOSE When Close is pressed the warning window is closed but the warning state is not cleared The warning name is displayed in the warning display area see the figure above If the warning state is cleared the warning display is automatically closed 2 When warning was generated a P...

Page 73: ...n the main ink tank is faulty Solution 1 Drain proper amount of ink in the main ink tank 2 Check the High Level sensor 3 Contact your local distributor Reset Close HELP Ink Jet Startup Confirmation The ink jet will be turned ON Solution 1 To change the printer status to Ready press Ready 2 To change the printer status to Standby press Eject ink No 050 CONFIRMATION Ready Cancel Eject ink 3 When a m...

Page 74: ...nu Com 0 Stop Ink operating time １００ hours Cumulative op time １００ hours Print count １０００ prints Ink pressure ００００ MPa standard value ０２５０ Change message Select message Overwrite message Adjust print parameters Operation management Message name Current user ID user2 Inter laced Print count reset Startup Manual Makeup Ink 1 Drain proper amount of ink in the main ink tank Back If the message prompt...

Page 75: ...al Makeup Ink 9 2 When checking the warning and fault generation status 1 Functions The warning or fault message generation time and contents can be viewed A maximum of 90 messages can be displayed When 90 messages are exceeded the messages are closed from the oldest message 2 Operation 1 Press View alarm history in the Manage messages screen The Fault warning screen is displayed Sorted from gener...

Page 76: ...setting is too great Decrease the character height setting 4 14 1 1 The ink pressure is too low Adjust the ink pressure for the standard value 6 9 2 The ink has deteriorated Replace the ink 6 3 2 3 Varying character height The clearance between the print head and print target has changed Adjust the clearance between the print head and print target Ink and foreign matter are stuck to the charge and...

Page 77: ...e prints with the print target clear of deposits The ink pressure has changed Adjust the ink pressure for the standard value 6 9 2 Ink and foreign matter are stuck to the charge and deflection electrodes Clean the charge and deflection electrodes 7 1 2 The flow within the nozzle is restricted Backwash the nozzle 6 4 2 The ink has deteriorated Replace the ink 6 3 2 The excitation V ref value is imp...

Page 78: ...ters the gutter hole Stop the ink ejection sequence by pressing the Shut down See the Technical Manual 6 4 How to correct ink stream bending and nozzle clogging and correct the problem Check if the print head are dirty See 2 3 Print head cleaning and perform the operation Print overlap fault occurs frequently See 9 When Warning or Fault was generated A fault message is displayed Residual image of ...

Page 79: ... and physical loss due to trouble or error of delivered equipment loss of print material related facility etc is outside the warranty If trouble occurs an engineer shall be dispatched as quickly as possible and maximum efforts will be made so that the down time is as short as possible If there is no danger of being misread excessive or insufficient dot configuration shall be considered allowable T...

Page 80: ...If the emergency lasts for 5 minutes or longer open the print head cover and clean the orifice plate and its surrounding parts and gutter section by pouring makeup over them When resuming operation thoroughly clean the orifice plate and its surrounding parts and gutter section by pouring makeup over them and then initiating ink ejection If the power supply is shut off by a power failure perform th...

Page 81: ...sage storage capacity 2 000 messages depends on data content 300 messages Op Up to 2000 messages depends on data content 150 messages Input signal Print target detection Rotary encoder pulse OP Printing stop Reciprocative printing Remote control Run Stop High voltage ON OFF Reset NPN PNP Selectable Print target detection Rotary encoder pulse NPN PNP Selectable OP Printing stop Reciprocative printi...

Page 82: ...nob Maintenance cover 295 With maintenance cover open Cabinet mounting screws M4 2places 320 Print head cable 4m Print head Power cable AC100V only Power inlet φ7 10 Power switch 53 45 96 34 18 Exhaust dact φ50 31 24 300 300 300 750 Maintenance area External interface inlets State indicator light attacting portion Top cover Purging air inlet Rc1 8 300 340 Front 400 320 68 201 Location of feet 14 S...

Page 83: ... Outside Dimensions 14 2 Fig 14 2 Model UX D B Print head outside dimensions ...

Page 84: ...14 3 Outside Dimensions Fig 14 3 Model UX E Print head outside dimensions ...

Page 85: ...it message 7 19 7 20 H Handling the nozzle rubber seal 7 17 I Ink and makeup replenishment 2 1 8 1 Ink heating 2 5 Ink periodic replacement 2 1 Ink replacement 1 1 Ink Temperature Correction Notice 2 5 Inter character space 7 20 L Login user 7 2 7 12 7 19 7 22 7 24 M Magnifying glass 1 1 Main power switch 3 1 7 1 7 2 7 13 7 16 10 1 12 1 N No Ink Concentration Control 2 6 No cleaning stop 2 4 7 4 7...

Page 86: ... 1 14 1 14 2 14 3 Print head cable 4 1 4 2 4 3 14 1 Print specification 7 19 7 20 R Ready state 7 4 7 9 7 10 7 11 Ready state Standby state switching 7 10 S Select login user 7 2 7 12 7 19 7 22 7 24 Select message 7 19 Shift code 7 20 Standby state 7 9 7 10 7 11 Standby state Ready state switching 7 11 Stop state 2 6 Stop switch 3 1 7 1 7 13 7 16 Substitution rule 7 21 T Time count 7 20 Tweezers 1...

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