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Hioki TS2400, Instruction Manual, Page: 4 / 116

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Summary of Contents for TS2400

Page 1: ...19 Edition 1 SF2400A961 00 19 04H Be sure to read this manual before using the instrument p 4 When using the instrument for the first time Troubleshooting Parts Names and Functions p 13 Maintenance and Service p 91 Preparations p 31 Error display p 103 ...

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Page 3: ...tem 79 General Specifications 79 5 2 Model SF2400 WPT Testing Software 80 General Specifications 80 Function Specifications 80 Calculation Items 81 Control and Data Collection Mode Function 81 Screen display 82 Processing During Data Collection 82 Measured Value Warning Function 82 Contents Measurement Workflow 1 Introduction 2 Term Description 2 Product Configuration 3 Options 3 Safety Notes 4 Us...

Page 4: ...del Z5018 Switch Box 89 General Specifications 89 Input Output Measurement Specifications 89 6 Maintenance and Service91 Calibration and repair 91 Replacement parts and service life 91 6 1 Troubleshooting 92 6 2 Cleaning 100 6 3 Scheduled check monthly 100 Lubrication 101 6 4 Error display 103 Window display when an error occurs 103 Replacing batteries for PLC and servo pack 104 6 5 Disposing of t...

Page 5: ...ng the Calculation Formula As necessary p 60 Setting Labels As necessary p 62 Setting the Real Time Data Display Items p 63 Positioning a Workpiece p 65 Move the work table so that a workpiece can be easily set and secured Connecting the Measuring Instrument and Workpiece When measuring a coupling coefficient Connect the LCR meter with a workpiece p 66 When measuring a power efficiency and other i...

Page 6: ...demarks of Microsoft Corporation in the United States and other countries SERVOPACK is the trademarks of YASKAWA Electric Corporation in the US and Japan Precautions during shipment Handle it carefully so that it is not damaged due to a vibration or shock Target audience This manual has been written for use by individuals who use the product in question or who teach others to do so It is assumed t...

Page 7: ...orage rack Z5018 Switch Box Change of transmission and reception coils connection method Primary side change Secondary side short circuit open Options The following options are available for the instrument Contact your authorized Hioki distributor or reseller when ordering The options are subject to change Visit our website for updated information Product name Description Measurement calculation i...

Page 8: ...k seriousness and the hazard levels are classified as follows DANGER Indicates an imminently hazardous situation that will result in death or serious injury to the operator WARNING Indicates a potentially hazardous situation that may result in death or serious injury to the operator CAUTION Indicates a potentially hazardous situation that may result in minor or moderate injury to the operator or d...

Page 9: ...sting Platform so that any unsafe contact is detected and the testing platform is stopped In addition EMERGENCY STOP buttons are installed on the front side and the pendant unit of the model Z5017 PLC Rack Prior to using this instrument check the following If the operation of the instrument is different from the description below turn off the main breaker on the front side of the Z5017 PLC Rack an...

Page 10: ...on To avoid electric shock or damage to the instrument always observe the following precautions when connecting to the power input terminals or external I O terminals Always turn off the power to the instrument and to any devices to be connected before making connections Be careful to avoid exceeding the ratings of the power input terminals and external I O terminals During operation a wire becomi...

Page 11: ...r terminal WARNING Observe the following to avoid electric shock Connect the protective conductor terminal to earth earth ground before making any other connections Be sure to connect the protective conductor to earth earth ground Handling the Z5018 Switch Box CAUTION To avoid damaging the measurement terminal of the LCR meter be sure to release the locking mechanism and grip the head of the BNC c...

Page 12: ...s in place to prevent from falling and shifting out of position Improper installation may result in significant vibration which can cause damage to the instrument and peripheral equipment When a lift or jack is used be sure to jack up the main unit at the specified fork positions Otherwise the exterior panels may be deformed When moving the instrument remove any workpieces from the instrument and ...

Page 13: ... work table shaded area in the figure 4 Turn the adjuster nuts of adjusters A C and D and set the adjusters on the floor Turn the adjuster nuts twice 720 in the direction in which the adjusters stick out Level along the X axis with adjusters C and D and along the Y axis with adjusters A and D 5 Adjust so that the level readings are within 5 seconds of level 6 Tighten the M16 nuts and lock the adju...

Page 14: ...n it 90 in the direction in which it approaches the base plate and then tighten the nut to secure the jack bolt Secure jack bolt E on the opposite side as well 9 Secure jack bolt F in the same manner on the opposite side as well 10 Secure jack bolt G in the same manner on the opposite side as well G G F F E Jack bolt Nut Base plate ...

Page 15: ...omatic measurement data collection The measurement data of the connected measuring instrument can be automatically collected using the timing or period specified by the model SF2400 WPT Testing Software Other settings required for measurement can also be set in the SF2400 Relative graph display of measurement data The collected measurement data and workpiece position correlation can be displayed i...

Page 16: ...12 Product Overview ...

Page 17: ...ndicate the year of manufacture and the next two indicate the month of manufacture Main window The window display is set The measuring instrument and stage control are set Items selected here are displayed in the window Menu bar Menu Explanation Data File Save Saves the measurement file Open Opens the measurement file for the data to be checked Sample measurement data of the accessories can also b...

Page 18: ... Data Values measured by a power meter can be checked in real time LCR Meter Real Time Data Values measured by an LCR meter can be checked in real time Memory HiLogger Real Time Data Values measured by a Memory HiLogger can be checked in real time Stage Position Real Time Data The present stage coordinates can be checked ...

Page 19: ... SF2400 WPT Testing Software 2 Measured Data List Measured data can be checked in a list User Defined Function Real Time Data Calculation results can be checked A calculation formula must be set in advance p 60 ...

Page 20: ...raphical or Smith chart format Trend graph The transition of each measuring instrument can be checked Two types of trend graphs are shown below The type can be switched between stack plot and overlay plot Stack plot A graph is displayed for each item Overlay plot Items are displayed in one graph ...

Page 21: ...rent I can be checked Harmonic voltage voltage phase current and current phase selected in Order If the vector line is short and difficult to see the magnification can be adjusted so that it is easier to see Harmonic graph Bar graphs of voltage U current I and power P can be checked Select the channel CH to be displayed in the graph Right side Select linear display Linear or logarithm display Log ...

Page 22: ...ing Software Harmonic data Data 1 to 25 of voltage U current I and power P can be checked Select voltage U current I or power P Select phase angle Phase or amplitude Level Enter the channel CH in which data is to be displayed ...

Page 23: ...phical format 2D Plot graph of X axis and Y axis 3D Plot graph of X axis Y axis and Z axis 4D Color plot graph of 3 stage axes and one measured value Smith Locus of Smith data 2D graph Go back to the old data Proceed to the latest data The stage axis and measurement item selected here are displayed ...

Page 24: ...re are displayed 4D graph Select the stage axes When the checkbox is checked you can select the preset Z axis value The selected measurement item is displayed The set value is divided equally and a color is assigned The 4D graph is not automatically updated Press this button to update the graph ...

Page 25: ...PT Testing Software 2 Real time Smith chart The real axis impedance and imaginary axis impedance on the power transmission side and power receiving side are normalized and can be checked only when a power meter is used ...

Page 26: ...rument status with blinking colors Green Ready for operation Orange In operation Red Warning emergency stop 2 Front operation panel unit Reference Front operation panel unit p 23 3 Measuring instrument and accessory power workpiece load etc installation space Available space 14 U EIA 4 Vent holes Do not block the vent holes ...

Page 27: ...n Pressing this button after the cause of a warning emergency stop is resolved with the EMERGENCY STOP indicator lit cancels the warning and turns off the EMERGENCY STOP indicator 5 EMERGENCY STOP button Pressing this button during the instrument operation immediately stops the operation of all stage axes 6 MAIN POWER indicator Lights up when the main power is ON 7 IDLE indicator Lights up when th...

Page 28: ...18 Switch Box Reference 3 3 Connecting the Z5018 to the Z5017 and LCR Meter p 33 3 Service outlet Outputs 100 V AC to be supplied to external instruments etc Maximum power 500 VA 4 Circuit protector For the service outlet Rating 5 A 5 External I O terminal Reference 3 5 Connecting an External Control Instrument and the External I O Terminals of the Instrument p 36 ...

Page 29: ...og movement FAST 100 MID 50 SLOW 20 3 Operation authority selector Switches the power to operate each axis of the stage between PC and Pendant The power selection is enabled only when this selector matches the OPERATION SELECTOR on the front operation panel unit If pendant is selected the built in indicator lights up 4 Enable button Enables the joystick operation only when this button is pressed a...

Page 30: ...e f axis 1 Loosen the lock bolts M10 40 2 Insert the θ axis zero set pin into position 5 3 Press the ZERO button to adjust the zero point ZERO button The angle is displayed here 4 Remove the θ axis zero set pin 5 Tilt the θ axis to the desired angle and read the displayed value 6 Tighten the lock bolts M10 40 5 θ axis zero set pin f axis zero set pin Insert this pin when the θ axis or the f axis d...

Page 31: ...the ψ axis zero set pin 3 Tilt the ψ axis to the desired angle and read the displayed value Displayed value where this points to 4 Tighten the lock bolts M10 40 9 ψ axis zero set pin Insert this pin when the ψ axis does not need to be tilted when setting the axis angle to zero 10 Lock bolt Secures the ψ axis Loosen the lock bolts before adjusting the tilt angle and tighten them again after the adj...

Page 32: ...are stopped After the axes are stopped only a move command in the direction opposite from the limit sensor is accepted 12 Limit sensor 2 locations for the Z axis top and bottom When the limit sensor is activated a move command from the PC is canceled and any moving axes are stopped After the axes are stopped only a move command in the direction opposite from the limit sensor is accepted Adjust the...

Page 33: ...29 Model Z5018 Switch Box 2 2 4 Model Z5018 Switch Box Control terminal Connection terminal for LCR BNC plug Switch box OSB1 open short box PROBE2 OSB2 open short box PROBE1 Clip ...

Page 34: ...30 Model Z5018 Switch Box ...

Page 35: ...PC according to the following table When there is no Ethernet or USB port on the Z5017 side use a hub as needed Model Name Connection method PW6001 Power Analyzer Ethernet LAN connection Open the Z5017 front door and connect the LAN cable to any of the following terminals Hub of the Z5017 For the LAN cable type and LAN connection of the measuring instrument side see the Instruction Manual that acc...

Page 36: ...52 are connected with a USB cable measurement data is imported to the PC 3 times second When the FT3470 51 52 is connected to CH10 of the LR8431 using the optional 9641 Connection Cable data is imported to the PC in real time CH10 Connect the red wire to and black wire to 9461 Output terminal red FT3470 51 or FT3470 52 ...

Page 37: ...UR and LPOT BNC plugs of the Z5018 Switch Box to the corresponding terminals of the LCR meter Black Red Red Black 2 Connect the control terminals for Z5018 to the Z5018 connection terminals of the Z5017 PLC Rack Control terminal cable color External I O terminal White black 24 V Red green GND Yellow Not connected Brown SCN Blue O S ...

Page 38: ...s are recommended M5 round terminal 2 pieces power supply M4 round terminal 1 piece ground 6 mm hexagonal wrench and needle nose pliers 1 Remove the bolts on the top of the Z5017 PLC Rack 8 locations using a hexagonal wrench and the resin clips 8 locations using needle nose pliers to remove the top cover 2 Insert the cables into the grommet right of the rear side of the model Z5017 3 Pull the cabl...

Page 39: ...Connect the two power cables through the grommet to the primary side terminal block of the main breaker and the ground cables to the ground bar Ground bar Grommet Primary side terminal block of the main breaker Left side R phase right side S phase ...

Page 40: ...ters the warning emergency stop state 22 31 Safety input PNP Only when 24 V DC is input operation preparation and operation can be performed When they are open or low level voltage is input the instrument enters the warning emergency stop state 41 Interlock output 1 When the instrument is in the operation preparation or operation state the output is 0 V When the instrument is in other states the o...

Page 41: ... up Connection Be sure to read Turning on the power p 7 in advance Connect the following items to the model Z5015 or your PC Keyboard mouse LCD liquid crystal display 2 LAN cable and AC adapter The following is an example of the model Z5015 Use the specified ports Due to the boot order setting LCD1 Front side of the model Z5015 PC System Mouse keyboard LAN cable LCD2 AC adapter Rear side of the mo...

Page 42: ...order 2 Log onto the PC 3 Go to Start select Control Panel and then click Review your computerʼs status 4 Click Change Action Center settings 5 Uncheck the Spyware and unwanted software protection checkbox and the Virus protection checkbox 6 Click Windows Update 7 Select Download updates but let me choose whether to install them and click OK ...

Page 43: ...twork status and tasks 2 Click Change adapter settings 3 Right click Ethernet select Rename and enter 1 FREE 4 Right click 1 FREE and select Properties 5 Check the following 1 The window title is FREE Properties 2 Connect using is Intel R I210 Gigabit Network Connection 6 Check the Internet Protocol Version 4 TCP IPv4 checkbox and click Properties ...

Page 44: ...mask 255 255 255 0 8 Right click Ethernet 2 select Rename and enter 2 DO NOT USE INTERNAL USE ONLY 9 Right click 2 DO NOT USE INTERNAL USE ONLY and select Properties 10 Check the following 1 The window title is 2 DO NOT USE INTERNAL USE ONLY Properties 2 Connect using is Intel R I210 Gigabit Network Connection 2 ...

Page 45: ...en Press DEL or ESC to Enter SETUP is displayed press the Delete key on the keyboard The BIOS menu is displayed 3 Change the Advanced NCT6106D Super IO Configuration Restore AC Power Loss items to Power On 4 Change the Advanced USB Configuration EHCI Hand Off items to Enabled 5 Return to tab selection using the Esc key place the cursor on Save Changes and Reset on the Save Exit tab and press the E...

Page 46: ... installed it is automatically recognized after that 1 Go to Start select Control Panel and then click Hardware and Sound 2 Click Device Manager 3 Right click MAGNETIC FIELD HiTESTER FT3470 50 of Other devices and then click Update Driver Software 4 Click Browse my computer for driver software Locate and install driver software manually 5 Enter C SF2400 data or select the driver from Browse and cl...

Page 47: ...43 Setting Up the PC As Needed 3 7 Click Close and complete the installation 8 In the Device Manager window check that FT3470 is displayed under NI VISA USB Devices ...

Page 48: ...r lights up The EMERGENCY STOP indicator lights up The measured value warning operates properly when a measured value warning signal is input Input a measured value warning signal and check the following The Emergency stop dialog box is displayed in the PC window The red lamp of the signal tower lights up The EMERGENCY STOP indicator lights up X axis and Y axis No foreign object or dust is present...

Page 49: ...the measuring instrument 5 Insert the license key into the USB port of the PC Connect the USB cable provided with the measuring instrument to one of the following three terminals Connect the mouse and keyboard to the remaining two terminals Front side of the model Z5015 PC System Rear side of the model Z5015 PC System 6 Turn on the UPS 7 Turn on the monitor 8 Turn on the PC Microsoft Windows launc...

Page 50: ...ect File Exit in the menu bar 2 Shut down Microsoft Windows Click Start of Microsoft Windows at the left bottom of the window and click the Shut down button The PC power turns off after a while 3 Turn off the UPS power 4 Turn off the measuring instrument 5 Set the main breaker to OFF ...

Page 51: ...ss Subnet mask Port No PW6001 192 168 130 2 255 255 255 0 LCR Meter 192 168 130 3 255 255 255 0 3570 PC 192 168 1 1 255 255 255 0 Setting the PC Communication with the measuring instrument is cut off if the PC enters sleep or screensaver mode or it turns off when data is acquired with the instrument connected Check the sleep and screensaver mode settings 1 Click Control Panel Hardware and Sound Po...

Page 52: ...48 Setting Communication between the Measuring Instrument and the PC 5 Set the items according to the following window and click OK ...

Page 53: ...truments 3 Check the Stage checkbox 4 Click and select Use 5 Select either of the settings Set the stage position to the origin It is necessary to move the work table to the coordinates that are to be the home position of the stage coordinates in advance p 65 Set the absolute position to the origin Proceed to the next step 6 Enter coordinates for the home positions Enter absolute coordinates mecha...

Page 54: ...the Home Position of the Stage Coordinates 7 Click OK 8 Click Auto on the main window 9 Check that the coordinates for Stage Position are 0 The angle of the θ axis f axis and Ψ axis can be manually adjusted p 26 p 27 ...

Page 55: ...f each setting item see the Instruction Manual that accompanies the measuring instrument Setting the power meter When measuring a power efficiency 1 Click Config on the main window 2 Click Instruments 3 Click Power Analyzer 4 Click and select Use The LCR meter and power meter cannot be used at the same time When Use is selected for the power meter setting the of the channel checkboxes used for the...

Page 56: ...he LCR setting is automatically changed to Disuse 6 Enter a Zo value to be used in the Smith chart 7 Select the efficiency input and output The CH1 power is displayed as P1 and the CH2 power as P2 Specify the power of the channel for which the efficiency is to be calculated The efficiency is calculated by division of the power 8 Click OK The information is sent to the power meter and the settings ...

Page 57: ...e The LCR meter and power meter cannot be used at the same time When Use is selected for the LCR meter setting the check of the channel checkboxes used for the power meter setting are automatically unchecked and measurement is disabled 5 Enter a value in each item These parameters are used for calculation along with the data acquired from the LCR meter 6 Click and select Open or Short ...

Page 58: ... The setting in Switch specifies whether Probe 1 or Probe 2 is to be used as a reference for the model Z5018 Switch Box p 29 For Wait enter a time period until the measured value is stabilized 8 Click OK The information is sent to the LCR meter and the settings are applied When measurement is started the measurement results of the LCR meter can be checked in the numerical data window p 15 ...

Page 59: ...calculation formula can be entered Example When a value that is double the measured value is to be displayed in the window enter x 2 x is in lower case character CH10 is not displayed in the window as it is only for the Magnetic Field HiTester 6 Click and select Filter 7 Click OK The information is sent to the Memory HiLogger and the settings are applied When measurement is started the measurement...

Page 60: ...HiTester When measuring a field intensity 1 Click Config on the main window 2 Click Instruments 3 Click Magnetic Field 4 Click and select Use 5 Click and select each item 6 Click OK The information is sent to the Magnetic Field HiTester and the settings are applied ...

Page 61: ...settings when controlling external output 2 channels and workpiece load connected to the external I O terminals from the PC 1 Click Config on the main window 2 Click Instruments 3 Click Work Load Output 4 Click and select Use For manual measurement p 71 the item to be externally controlled is displayed ...

Page 62: ...Warning 4 Click and select the stage or measuring instrument 5 Select the item to be monitored by the measured value warning and enter the upper lower limit values 6 Click OK The measured value is checked to see whether it is in the upper lower limit range every time a measurement is performed When the value is outside of the range a warning window appears When manual measurement is performed the ...

Page 63: ... to be saved in the PC can be selected 1 Click Config on the main window 2 Click Instruments 3 Click Saved Items 4 Select an item items to be saved Checkboxes are displayed only for the items of the connected instrument 5 Click the folder icon and select the CSV format file of the saving destination ...

Page 64: ...lick and select the calculation parameter When the use of the stage is selected p 49 for Instruments the stage items are displayed For the model PW6001 LCR meter and Memory HiLogger the items checked in Real Time Data Items p 63 can also be selected 4 Enter a calculation formula Reference Functions p 61 5 Click OK When an invalid calculation formula is entered an error is displayed Correct the cal...

Page 65: ...ger intrz x Rounds down x to the integer closest to the value between x and 0 ln x Logarithm natural Calculates a logarithm natural of x with e as a base lnp1 x Logarithm natural Calculates a logarithm natural of Arg 1 x 1 log x Common logarithm Calculates a logarithm of x with 10 as a base log2 x Logarithm of base 2 Calculates a logarithm of 2 as a base max x y Maximum and minimum Returns the lar...

Page 66: ...62 Setting Labels 3 16 Setting Labels The stage measuring instrument and calculation can be labeled 1 Click Config on the main window 2 Click Labels 3 Enter a desired name 4 Click OK ...

Page 67: ...all measurement data are displayed the number of data becomes significantly large It is possible to set to display only the desired data 1 Click Config on the main window 2 Click Instruments 3 Click Real Time Data Items 4 When the power meter is enabled Select an item items to be displayed 5 When the LCR meter is enabled Select an item items to be displayed 6 Click OK ...

Page 68: ...splayed in the measured data list when Acquire is clicked in manual measurement and a measurement sequence is executed in automatic measurement 1 Click Config on the main window 2 Click Instruments 3 Click Measured Items 4 Check an item items to be displayed in the measured data list 5 Click OK ...

Page 69: ...r lights up 2 Switch the operation authority selector on the pendant to Pendant The operation authority selector on the pendant lights up Only when the selectors of the model Z5017 and pendant match the work table can be moved using the selected PC or pendant 3 Click Manual on the main window While checking the coordinates under Stage Position perform the following operation 4 Press the Enable but...

Page 70: ...he LCR meter Model IM3570 Impedance Analyzer or IM3536 LCR Meter and a workpiece The LCR meter must be set in advance p 52 1 Executing open correction 1 Open HIGH and LOW of the model Z5018 Switch Box clips Adjust the distance between HIGH and LOW based on the width of a workpiece 2 Click Config on the main window 3 Click Instruments 4 Click LCR 5 Click Open ...

Page 71: ...x clips and short the tip HPOT HPOT HCUR HCUR OK NO OK NO LPOT LPOT LCUR LCUR 2 Click Short 3 Secure the workpiece to the work table 4 Connect the Z5018 clips to OSB1 and OSB2 LCUR Blue LPOT Green HPOT White HCUR Red 5 Connect the Z5018 clips to the transmission side and reception side coils PROBE 1 Transmission side PROBE 2 Reception side Black clip Red clip ...

Page 72: ...Instruction Manual that accompanies the LCR meter 1 Load panel 1 2 Executing load correction 3 Save panel 1 4 Load panel 2 5 Executing load correction 6 Save panel 2 When measuring a power efficiency and other items Connect or install each optional measuring instrument to the measurement point of a workpiece For the connection and installation see the instruction Manual that accompanies each measu...

Page 73: ...and Y axis limit sensor positions are fixed the Z axis limit sensor position can be adjusted With consideration of the workpiece thickness and the distance between the axis and the reception coil adjust the Z axis limit sensor height so that there is no interference with the stage or a workpiece It is set at the upper limit of the stroke range at the time of shipment Expanded view of the frame sho...

Page 74: ...70 Connecting the Measuring Instrument and a Workpiece ...

Page 75: ...If the displayed instrument is wrong change the setting Reference 3 11 Setting the Measuring Instrument p 51 4 Enter coordinates and click Move When the cursor is placed over the Stage Position cell the input range maximum MAX and minimum MIN is displayed If values that are not in the range are entered they are automatically set to values within the range Example Even when 110 is entered 100 is se...

Page 76: ...t window window to set the measurement order appears 3 Click the cell of Items 4 Select an item Reference Main sequence item list p 73 5 Repeat step 3 and 4 and select all required items 6 Set the details of each item Reference Main sequence item list p 73 7 Click Close 8 Click Start on the main window When all the main sequence items are completed 100 is displayed under Auto Inspection Process Ra...

Page 77: ... ON OFF external output 1 of the external I O terminal 71 Output2 Turns ON OFF external output 2 of the external I O terminal 81 Work Load Turns ON OFF the workpiece load of the external I O terminal 61 The main sequence can be saved and deleted from the menu displayed when the right button of the mouse is clicked Delete All Lines Deletes all specified items and specifies settings from the beginni...

Page 78: ...c 5 sec 6 sec 7 sec 8 sec 9 sec 10 sec Measure ment end Creating a sub sequence Sub sequence A sub sequence is a group of multiple sequences and is used in the main sequence Four types of sub sequences are shown below Init Sequence Used at the start of the main sequence Sub Sequence 1 Used in the middle of the sequence Sub Sequence 2 Used in the middle of the sequence End Sequence Used at the end ...

Page 79: ...em Explanation Detail setting item Wait Stands by for the specified time Wait Measure Imports data Start Interval Imports data at the specified intervals Interval End Interval Ends interval measurement Init Sequence Executes the items set in Subsequence Editor Sub Sequence1 Sub Sequence2 End Sequence Output1 Turns ON OFF external output 1 of the external I O terminal 71 Output2 Turns ON OFF extern...

Page 80: ...e number of movement steps increases it takes more time to set them The move positions and step positions can be automatically set all together using the batch addition function It is only necessary to enter the start and end positions and step interval of each axis 1 Right click an item and select Batch Input 2 Enter values in Start End and Steps for X Y and Z Steps Step size of the movement inte...

Page 81: ...77 Automatic measurement 4 5 Click and select Subsequence 6 Click OK The Move and the selected Sub Sequence are set alternately ...

Page 82: ...78 Automatic measurement ...

Page 83: ... Z5015 PC System PC peripherals and model SF2400 WPT Testing Software Z5016 WPT Testing Platform Workpiece positioning stage Z5017 PLC Rack Stage control instrument Above instrument and measuring instrument storage rack Z5018 Switch Box Switches transmission reception coil connection Options PW6001 3 Power Analyzer 1 1 IM3536 LCR Meter 1 1 IM3570 Impedance Analyzer LR8431 Memory HiLogger 2 2 FT347...

Page 84: ...ion and control items Model Name Control item Data collection and calculation item PW6001 Power Analyzer Current voltage range and synchronized source efficiency calculation setting Select from the PW6001 measurement parameters maximum 180 IM3570 IM3536 Impedance Analyzer LCR Meter Measurement range and measurement frequency Inductance capacity DC resistance and impedance LR8431 Memory HiLogger Me...

Page 85: ...oad impedance 1 ZL Transmission coil resistance component 1 R1 Reception coil resistance component 1 R2 User defined calculation Including the scaling function Any character 2 User optional definition 1 Constant input by the user 2 Reserved prohibited characters are excluded Control and Data Collection Mode Function Mode Data collection trigger Stage move command Z5018 Switch Box switching connect...

Page 86: ... list Warning Measured calculated value upper lower limit Displays the Parameter name upper lower limit dialog box Emergency stop Displays the Emergency stop dialog box PLC failure Displays the PLC failure dialog box Processing During Data Collection Data update interval 200 ms reference value Moving average Target All measured value primary data Number of data to be averaged 1 to 100 A number is ...

Page 87: ...tuation of 10 must be considered for the rated supply voltage Rated supply frequency 50 Hz 60 Hz Anticipated transient overvoltage 2500 V Maximum rated power 80 VA PC only Backup battery life Approx 6 years Reference value at 23 C CPU Intel Atom E3845 1 91 GHz 4 core 4 thread or equivalent Memory 4 GB Storage SSD 64 GB Interface Overview USB 3 0 1 USB 2 0 4 RS 232C 4 Ethernet 2 HDMI 1 analog VGA 1...

Page 88: ... at the home positions Mass Approx 350 kg 12345 oz Product warranty period 1 year Accessories None Options None Mechanical Unit Specifications 1 Work table operation Automatic control axes X Y Z axis Manual adjustment axes θ φ ψ axis Movable range X axis 300 mm Y axis 300 mm Z axis 100 mm θ axis 10 deg φ axis 5 deg ψ axis 45 deg Position command minimum resolution X axis 0 1 mm or less Y axis 0 1 ...

Page 89: ... mass 100 kg 3527 oz 3 Measured value warning function Prevention of being caught The tape switches detect objects and shut off all axis powers Axis limit The axes are stopped by optical limit detection The axes can only move in the opposite direction from limit detection The sensor height can be adjusted only for the Z axis ...

Page 90: ... 20 A rated sensitivity current 15 mA Circuit protector Rated current Control power system 200 V AC 20 A Emergency stop switch 2 locations Front of the main unit and pendant unit Measured value warning All servo powers are shut down and workpiece power ON signal output is stopped by a interlock command from the Z5015 PC System Dimensions Approx 570W 1350H 710D mm 22 44 W 53 15 H 27 95 D Mass Appro...

Page 91: ...ing Instrument status Lit in green Ready for operation preparation Lit in orange The Z5016 WPT Testing Platform is in operation Lit in red Warning stop emergency stop I O Specifications 1 External output Number of channels 2 Control method ON OFF Power V terminal voltage 24 V DC 10 External load maximum supplied current 100 mA Output type Open collector NPN 2 Workpiece load control output Control ...

Page 92: ...rgency stop canceled c Electromagnetic lock power output Power voltage 24 V DC 5 Maximum current 1 A Link with emergency stop and interlock Not linked Power is always output when the main power is ON 4 Interlock external output Number of channels 2 Power V terminal voltage 24 V DC 10 External load maximum supplied current 100 mA channel Output type Open collector NPN ...

Page 93: ...B and control cord are included Product warranty period 1 year Accessories None Options None Input Output Measurement Specifications 1 Basic specifications Function OSB When Probe LCR is not connected between the OSB and switch box are not connected and two clips are shorted or opened When Probe LCR is connected between the OSB and switch box and between the clip and LCR are connected normal LCR c...

Page 94: ...ine allowable voltage GND 0 5 V to Vcc 0 5 V Models to be connected LCR Models IM3570 and IM3536 Control master Model Z5017 2 Measurement specifications Number of connection items 4 patterns Connection method 1 Primary coil To LCR secondary coil Open 2 Primary coil To LCR secondary coil Short 3 Primary coil Open secondary coil To LCR 4 Primary coil Short secondary coil To LCR ...

Page 95: ...ration period be determined in accordance with the status of the instrument or installation environment Please contact your Hioki distributor to have your instrument periodically calibrated Replacement parts and service life The Z5016 WPT Testing Platform has some parts that need to be replaced periodically Z axis timing belt Recommended replacement cycle 1 year Name Model Code Specified item Rema...

Page 96: ...Check the description of the error and take corrective actions according to the following table Error checking procedure If a servo system error occurs in the system error display on the computer look inside through the vent holes of the PLC rack and check the status of the servo driver LED display If an error occurs a 3 digit numeric value hexadecimal number blinks in the panel display With cover...

Page 97: ...der output pulse Pn212 is outside the setting range or does not satisfy the setting conditions Check parameter Pn212 A 042 Parameter combination error Combination of some parameters exceeds the setting range The speed of program JOG operation Fn004 is lower than the setting range after having changed the electronic gear ratio Pn20E Pn210 or the servomotor The speed of program JOG operation Fn004 i...

Page 98: ...vo pack power supply voltage was high The servo pack has failed A 400 Overvoltage Main circuit DC voltage is excessively high A 290 V or higher AC power supply voltage is detected The power supply is unstable or was influenced by a lightning surge The servo pack has failed A 410 Undervoltage Main circuit DC voltage is excessively low The AC power supply voltage is 120 V or lower The power supply v...

Page 99: ...t period of time Wait for a while and then retry the operation The servo pack has failed A 7A0 Heatsink overheat The temperature of the servo pack heat sink exceeds 100 C High ambient temperature Stop operation and wait for the instrument to cool Check whether the error condition is cleared The servo pack has failed A 7AB Built in fan in servo pack stopped The fan inside the servo pack stopped Che...

Page 100: ...phase U is faulty The servo pack has failed A b32 Current detection error 2 The current detection circuit for phase V is faulty The servo pack has failed A b33 Current detection error 3 The detection circuit for the current is faulty The servomotor main circuit cable is disconnected The servo pack has failed A bF0 System alarm 0 Servo pack internal program error 0 occurred The servo pack has faile...

Page 101: ...n Inspect and or replace the cable The servo pack has failed A CF2 Feedback option module communications error Timer stop Timer for communications with the feedback option module is faulty The servo pack has failed A d00 Over deviation Position deviation exceeded the value of excessive position deviation error alarm level Pn520 when the servo motor power is on Bad motor wiring connection Check the...

Page 102: ...n signal input timing error The safety function signal input timing is faulty The servo pack has failed A F10 Main circuit cable open phase With the main power supply on voltage was low for more than 1 second in phase R S or T Wiring of the 3 phase power supply is detective check the wiring The voltage of the 3 phase power supply is not well balanced check the voltage The servo pack has failed FL ...

Page 103: ...erative overload This warning is issued before reaching the regeneration overload alarm A 320 Continued operation may trigger the alarm Abnormal supply voltage Check whether the supply voltage is exceeding system specifications A 921 DB overload This warning is issued before reaching the DB overload alarm A 731 Continued operation may trigger the alarm Abnormal supply voltage Check whether the sup...

Page 104: ...There should be no gap between all adjusters and the floor Verify that the four adjusters are all in contact with the floor Installing the instrument p 8 X Y Z axis Grease should be sufficiently spread to the liner guide guide shaft and ball screw of each axis Verify that the surfaces of the sliding parts and rolling parts are not dry and that a thin film of oil has been applied Apply grease after...

Page 105: ...ase may come into contact with the instrument inside or the test object resulting in contamination which will cause malfunction Use care to keep grease off instrument belts Failure to do so may cause the belts to deteriorate Do not bend covers Required items Accessories for the Z5016 WPT Testing Platform Name Code Specified item Remarks Grease 78620011 AFC grease accordion cartridge of 70 g Standa...

Page 106: ...ide of each linear guide Linear guide Y axis 4 locations These are also located on the opposite side Ball screw X axis Ball screw Y axis Z axis unit lubrication Grease nipples are provided for the ball screw Using a grease gun supply grease via the grease nipples Grease nipples are not provided for the linear shaft Use your finger to apply an appropriate amount of grease to the surface of the line...

Page 107: ...s disconnected The tape switches are disconnected Contact your authorized Hioki distributor or reseller Possibility of the problem of PLC There may be problems inside the PLC Contact your authorized Hioki distributor or reseller Disconnection of a Cable The following causes are suspected The LAN cable is not connected The PLC is not in operation Check the LAN cable connection If there is no proble...

Page 108: ...ches one year The warranty period of the battery is five years from the date of purchase These values however differ according to the operating conditions including the ambient temperature If the PC display shows Low Battery of PLC or Servopack replace the battery with a new battery model JZSP BA01 within two weeks Any delay in battery replacement will result in the loss of data stored in the PLC ...

Page 109: ... Handle and dispose of batteries in accordance with local regulations CALIFORNIA USA ONLY Perchlorate Material special handling may apply See www dtsc ca gov hazardouswaste perchlorate Lithium battery removal Required items 6 mm hexagonal wrench needle nose pliers and Phillips screwdriver No 2 1 Model Z5015 PC System 1 Using a Phillips screwdriver remove the screws 4 locations Screws 2 Lift and re...

Page 110: ...ions using a hexagonal wrench and the resin clips 8 locations using needle nose pliers to remove the top cover In the frame PLC 2 Open the battery cover on the PLC front surface Battery cover 3 Remove the connector at the end of the built in battery lead and then remove the built in battery from the battery holder ...

Page 111: ...rk Table Installation Dimensions The installation dimensions of the standard work table are shown below The following dimensions do not apply to special order work tables 8 f11 drilled f17 5 depth of counter bore 10 8 17 M8 depth 16 ...

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