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© 1995-2020 Energy Saving Products Ltd.

© 1995-2020 Energy Saving Products Ltd.

Thermal Expansion Valve & Sensing Bulb

 The Thermal Expansion (TX) Valve comes pre-installed inside 

the RBM Module.  It is acccessible through the easy to remove 

front door or access hatch.  The access hatch is used to access 

the TXV and the adjustment stem after the line sets are brazed 

on, and can be adjusted while the system is running.  The TXV’s 

sensing bulb is pre-installed on a clean, horizontal section of the 

suction line.   It will be mounted on the top half of the pipe in 

the 2 o’clock or 10 o’clock position.  (Fig. 13) When brazing near 

components always use a wet rag or heat dissipating paste to 

avoid damage or overheating any compontents.  Failure to do 

so may void warranty. 

Fig. 13 - TX Sensing Bulb

Access Ports

When refrigerant lines are connected to the RBM coil, high 

and low side access ports must be connected as well. (Fig. 01 - 

reference 2 & 10) With the use of a tee and reducer this process 

is simplified.  The access ports are required for system startup and 

for future trouble shooting or service. When reading  refrigerant 

pressures/temperatures, always read them at the evaporator 

access ports. 

External Equalizer Line

The  external  equalizer  line  comes  pre-installed  off  of  the 

TX Valve’s body and runs to the suction line.   It is required to 

compensate for refrigerant pressure drop through the coil.

Freeze Stat

The RBM Series cooling module comes with an 

anti-freeze control. This freeze control serves the 

purpose of preventing severe icing of the coil in the 

event of an undercharge or low load on the coil. 

During start-up, it is acceptable to jumper across the Freeze-

Stat. This will prevent the freeze-stat from shutting the system 

off while charging a new system that may be low on refrigerant. 

Once charged and running, this jumper must be removed and the 

Freeze-Stat connected to the FZ and FZ terminals on the Printed 

Circuit Board. Should wiring needs arise in which the outdoor unit 

is controlled through another means of wiring, the Freeze-Stat 

should be connected in series on the input side of the control 

wiring. 

Refrigerant Bypass

All RBM coils come with a pre-installed check valve ready TX 

valve, used for AC only or heat pump condensing units. Third 

party TX valves may require a bypass check valve.

Fig. 14- Bypass check valve

-6-

-6-

Freeze-Stat

Sensing 

Bulb

10 o’clock

2 o’clock

12 o’clock       

END 

VIEW

Sensing 

Bulb

Sensing 

Bulb

Freeze-Stat

Important:  Anti-freeze control must be 

used  at  all  times.    Failure  to  do  so  may 

void warranty.

Stand/Riser

Capped 

Cleanout

P-Trap

Secondary 

Drain

Primary 

Drain

Fig. 15 - Example of Recommended  Condensate Piping

Drain Connections, P - Trap & 

Secondary Drain Pan

The primary condensate drain 

must  have  a  minimum  3” 

P-Trap installed

 (Fig. 15).  The drain line must run at a slope of 

¼” per foot in the direction of the drain.  RBM modules come 

with a ¾” male CPVC primary and secondary outlet. It is good 

practice  to  install  a  clean  out  right  above  the  P-Trap.    Using  a 

“tee fitting” and cap in the P-Trap’s construction can be used as 

the clean out and as a way to prime the P-Trap if it ever dries out.  

A wet P-Trap is important.  A dry P-Trap can be detrimental to 

proper drainage.  If code requires a secondary drain line, run the 

secondary line using the same method as primary.  Otherwise, 

capping off the secondary drain line is acceptable.  

Do not run the 

secondary drain line to the secondary drain pan or use it as a vent 

to atmosphere!

  An equipment stand/riser or rubber equipment 

mat may be necessary to elevate the module off of the ground to 

allow for a P-Trap.

Any installation that has the potential of property damage 

due to condensate must have a secondary drain pan installed. If 

the unit is installed in a high heat and/or high humidity location, 

extra insulation around the unit casing may be required. This will 

prevent excessive condensate from forming on the outer surface 

of the casing. 

Important:  Piping the condensate lines on a return side cooling 

coil can be dramatically different, be sure to read info below.

Module RBM

RBM Refrigerant Base Module Installation

Summary of Contents for RBM-100

Page 1: ...e Installation 052020 RBM Refrigerant Base Module Installation Manual Small Duct High Velocity Heating Cooling and Home Comfort Systems RBM 50 1 5 2 Tons RBM 70 2 5 3 Tons RBM 100 3 5 5 Tons Includes Pre Piped TXV Freeze Stat Service Access Ports T Mounting Brackets Double Sided Mounting Tape Hole Plugs 2 ...

Page 2: ......

Page 3: ...es can be used on any R 410A condenser if R 410A refrigerant components are used All Energy Saving Products R Series modules come standard with R 410A refrigerant components 3 3 The RBM module can be installed as a stand return air base for the fan coil or as a side mounted coil When the desired air inlet side has been determined the module can be adapted The module comes ready as left to up right...

Page 4: ...e unit 90 deg clockwise Fig 07 Fig 07 6 Replace the drain pan in new bottom location Fig 09 Fig 09 Fig 06 3 Slide out the air flow deflector plate Fig 06 Fig 08 5 Slide the air flow deflector plate back into the section it was removed from in the new orientation Fig 08 Fig 10 7 Remove round knock outs on the door to fit drain lines Plug previously used drain holes with provided plugs Fig 10 Insert...

Page 5: ... should always be used to make the first cut For this first cut do not use a saw blade longer than 5 125mm or damage to the coil can occur Return Air Cutouts Mounting Brackets Fig 12 TO AVOID DAMAGE After the first initial cut using the return air knockout s a metal shear must be used to make the return air cutout opening match more closely to the filter or return air ducting size to maximize flow...

Page 6: ...ring needs arise in which the outdoor unit is controlled through another means of wiring the Freeze Stat should be connected in series on the input side of the control wiring Refrigerant Bypass All RBM coils come with a pre installed check valve ready TX valve used for AC only or heat pump condensing units Third party TX valves may require a bypass check valve Fig 14 Bypass check valve 6 6 Freeze ...

Page 7: ...eck local codes Run the proper size copper wires to the unit and connect as per the manufacturer s recommendations Ensure that the unit is setup for a TX system If not a hard start kit may be required Evacuating The system must be brazed under a nitrogen purge to prevent oxidation of the pipe during the brazing process After the piping is installed and all components have been brazed together a va...

Page 8: ...ing brackets are located at the base of the unit for secure mounting The receiver is to be located on the liquid line of the system anywhere between the indoor and outdoor coils As the unit is of a bi flow design it does not matter which end faces towards the indoor coil The inlet outlet ports are constructed of steel and require the use of a 35 45 Silver Solder and Flux for brazing The use of sta...

Page 9: ...HV 70 71 LV 70 HE Z HE P HE B HE HV 100 101 Part Number 41090300050 41090300070 41090300100 Tons 1 1 5 2 0 5 3 7 0 kW 2 5 3 0 8 8 10 6 kW 3 5 5 0 12 3 17 6 kW Refrigerant Type R 410A R 410A R 410A TX Cooling MBH 2 18 24 5 3 7 0 kW 30 36 8 8 10 6 kW 42 60 12 3 17 6 kW Latent Cooling MBH 6 8 8 9 2 0 2 6 kW 11 7 13 7 3 4 4 0 kW 16 0 22 2 4 7 6 5 kW Fin Material Aluminum Aluminum Aluminum Tubing Mater...

Page 10: ...ain Conn Refrigerant Modules B C A D E F RBM 50 14 1 2 368mm 18 1 4 464mm 18 1 4 464mm 3 8 o d 7 8 o d 3 4 M CPVC RBM 70 19 1 2 495mm 18 1 4 464mm 18 1 4 464mm 3 8 o d 7 8 o d 3 4 M CPVC RBM 100 25 1 2 648mm 18 1 4 464mm 18 1 4 464mm 3 8 o d 7 8 o d 3 4 M CPVC RBM Series Sizing A B C D E F 10 10 Module RBM RBM Refrigerant Base Module Installation ...

Page 11: ...and other products or materials furnished by the installer TERMS CONDITIONS Any repair performed under warranty must be approved by Energy Saving Products Ltd for this warranty to be valid This warranty replaces all other warranties expressed or implied www hi velocity com Should there be multiple consecutive failures of a single part warranty will not be considered unless a contractor has contact...

Page 12: ...b Energy Saving Products prides itself on Customer Service and provides design services and contractor support For all of your Heating Cooling and Indoor Air Quality needs the Hi Velocity System is the right choice for you Phone 780 453 2093 Fax 780 453 1932 Toll Free 1 888 652 2219 www hi velocity com Hi Velocity HE Z Fan Coils Hi Velocity HE Z Fan Coils Green Green Technology Technology Build Sm...

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