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Hwang Sun Enterprise Co., Ltd.

Edition 2012/06

6

2.4 MACHINE FAMILIARZATION

FIGURE 2.1 APPEARANCES OF HS1102S

FIGURE 2.2 MACHINE DIMENSION (MM)

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Summary of Contents for HS1102S

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Page 2: ...GURE 2 2 MACHINE DIMENSION MM 6 FIGURE 2 3 CONTROL PANEL INSTRUCTIONS 7 2 5 PREPARATIONS BRFORE OPERATION 10 2 6 NORMAL OPERATION PROCEDURE 12 2 6 1 PROCEDURE OF TURNING ON MACHINE 12 CHAPTER 3 PREVENTIVE MAINTENANCE 14 3 1 INTRODUCTION 14 3 2 SAFE PRECAUTIONS 14 3 3 DAILY MAINTENANCE 14 3 4 MONTHLY MAINTENANCE 14 3 4 1 MAINTENANCE OF FILTER ASSEMBLY 14 3 5 PERIODIC MAINTENANCE 15 3 5 1 GENERAL MA...

Page 3: ...rimary generator 4 Ensure that the hot melt applicator is working under the proper voltage This hot melt applicator may be burned by using wrong voltage 1 3 Safety during operation 1 Avoid operating the hot melt applicator near the volatile or explosive materials and gases 2 DO not operate the equipment without the covers panels and safety guards properly installed 3 Do not operate the machine whe...

Page 4: ...oid being burned by hot surface of components or molten glue 9 Make sure the operating pressure is reduced to zero before lose or install the pressure connector 10 Do not use any tool that is with flaming or a sharp tip to clean melting tank to avoid damaging the Telfon coating on surface of tank 11 Please stop operating machine immediately when the air or hot melt glue is leaking out And inform t...

Page 5: ...ected area into cold water until the adhesive is cooled down 3 Do not try to remove the cooing adhesive from the skin 4 Wrap the wound with clean and wet clothing If the condition of injury is very serious please keep the patient s body temperature in normal temperature and send the patient to the hospital immediately ...

Page 6: ...oid being burned by hot surface of components or molten glue 2 It may some potential voltage in joint between heating hose and dispensing nozzle hence only qualified people can operate and maintain this applicator 3 Do not touch the surface of dispensing nozzle assembly to prevent from being burned by high temperature surface or molten adhesive 2 3 SPECIFICATION MODEL HS1102S TANK CAPACITY 3 Liter...

Page 7: ...Hwang Sun Enterprise Co Ltd Edition 2012 06 6 2 4 MACHINE FAMILIARZATION FIGURE 2 1 APPEARANCES OF HS1102S FIGURE 2 2 MACHINE DIMENSION MM ...

Page 8: ...ER PID temperature controller is primarily used to control the temperature of the melting tank When the power supply is turned on the controller will be turned on then run the programs automatically The indicator will show the internal temperature of the tank The functions of PID temperature controller as below ...

Page 9: ...ot calculate automatically and AT indicator keeps OFF 5 AL1 alarm indicator When the practical temperature is more or less than the upper and lower limit the AL1 indicator on the LCD will flicker continuously 6 setting button Press SV indicator keeps flickering Input the required tank temperature value by pressing Value setting button or and then press SET button to storage the setting value 7 SET...

Page 10: ...spensing nozzle or heating hose Temperature setting is by turning the knob 5 per graduation The heating indicator on left side is on while heating 3 MIAN POWER AWITCH SWITCH TO ON POSITION THE INDICATOR ON CONTROL PANEL WILL BE ON 4 START STOP SWITCH OF MOTOR Press START button green to turn on the motor when the temperature of the hot melt tank has already reached the setting value If temperature...

Page 11: ...O MOISTURE INSIDE TANK BEFORE LOADING POLYURETHANE 2 PLEASE CLEAN MELTING TANK GEAR PUMP HEATING HOSE AND DISPENSING NOZZLE BY CLEANING SOLVENT AFTER USING POLYURETHANE 2 CLOSE TANK LID IMMEDIATELY TO PREVENT IMPURITIES FALLING INTO TANK 3 Connect the air source to dispensing nozzle and adjust the air pressure to 2 5 3 kg cm 4 Turn on the external power supply ...

Page 12: ... tip 8 After all temperature reach the setting value and hot melt adhesive inside tank is melted completely press the START button to start motor Operate the dispensing nozzle to make hot melt adhesive inside tank flow out it may some bubbles or impurities along with flowed adhesive 9 Make sure flowed adhesive without bubbles and impurities then stop triggering the nozzle At the moment the machine...

Page 13: ...ot melt adhesive inside tank is enough or not if necessary please load enough adhesive into tank 4 Check all the temperature on temperature controller is correct If they are not the required temperature please re set the temperature 5 Turn on the motor by pressing the START button on the control panel after all temperature of each area have reached the setting value and the adhesive in the tank ha...

Page 14: ...ling Max pressure 1 0 kg cm2 is for inert gas filling 8 If need to open the tank lid please turn off the inert gas input the tank by adjusting valve Using the release valve to release the pressure inside the tank then open the lid 2 6 1 PROCEDURE OF TURNING OFF MACHINE 1 TURN OFF THE POWER SWITCH ON CONTROL PANEL OFF POSITION 2 Trigger dispensing nozzle to release inner pressure of dispensing nozz...

Page 15: ...tor to avoid finger being clipped by chain and gear 5 Do not heat the component with flame or torch If components are necessary to be heated please use electrical oven or electrical heat gun is suggested 6 Hydrocarbon is a kind of dangerous solvent It may cause explosion by using this kind of solvent to clean components 3 3 DAILY MAINTENANCE 1 Always keep the equipment and surrounding clean 2 Alwa...

Page 16: ...11 Refer to diagram to assemble this filter and install this filter into manifold then tighten it by spanner 12 Turn on the motor to make hot melt adhesive inside the tank flow out until there is no impurities in adhesive and turn off motor 13 Re connect the heating hose with manifold by spanner NOTE It is necessary to keep working temperature before installing filter assembly or the mesh screen w...

Page 17: ...ing nozzle and then start motor to drain glue out CAUTION When disconnect the heating hose ensure the electrical connector is disconnected otherwise equipment damage of severe electrical shock b Disconnect heating hose and electrical plug from dispensing nozzle and then start motor to drain glue out form heating hose c Disconnect heating hose from manifold and then start motor to drain glue out 4 ...

Page 18: ...onents or molten glue 5 Do not heat the component with flame or torch If components are necessary to be heated please use electrical oven or electrical heat gun is suggested 6 Do not wear rings watches or necklaces to avoid getting shock while doing maintenance 4 3 TROUBLESHOOTING OF MECHANICALAND ELECTRICAL PROBLEMS PROBLEM CAUSE REPAIR 1 Main switch is not opened fully or this switch is broken 1...

Page 19: ...ontroller is broken Replace a new one Heating system of melting tank is out of control 1 Temperature sensor is short Replace a new one 1 Nozzle tip is loose Re tighten nozzle tip Adhesive leakage from nozzle tip 2 Dispensing nozzle is broken Replace a new one 1 Adhesive inside melting tank is not enough Load enough adhesive into melting tank 2 Viscosity of adhesive is too high 1 000 2 0000 cps is ...

Page 20: ...Gear pump is block Disassemble and inspect the gear pump If it is broken please replace a new gear pump 11 O ring of glue pipe is broken Replace a new one 12 Shaft comes off from the gear Replace a new gear pump 1 Low speed of motor Adjust inverter to increase speed 2 Adhesive inside melting tank is not melted completely Wait for adhesive being melted completely or increase temperature 3 Bypass va...

Page 21: ...2012 06 20 10 Dispensing nozzle is block by charred adhesive Disassemble dispensing nozzle and clean it by qualified maintenance people 11 Heating hose is block by charred adhesive Clean the heating hose and adjust the proper temperature ...

Page 22: ...ify the components and replace the damaged parts while disassembling and maintaining this hot melt applicator 5 2 HOW TO USE DIAGRAMS 1 Please find out the correct page of component according to the contents in front page of manual 2 All the components can be found out by looking up the figures in this chapter Kindly note the marked items in the figures 3 The serial number description quantity and...

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