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Henny Penny FlexFusion ELECTRIC SPACESAVER FSE-610, Service Instructions Manual, Page: 8 / 80

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Henny Penny FlexFusion ELECTRIC SPACESAVER FSE-610 Service Instructions Manual Download Page 8

Introduction

8

Service-instructions

2 Introduction

2.1 About this manual

This service manual contains information needed by the service
technician for professional and correct fault isolation, repair and
maintenance of the unit. The service technician must also observe
the contents of the installation instructions and the user manual.

Target group

Target group for this service manual is qualified personnel who are
familiar with the technical functioning and operation of the unit.

Figures

All figures in this service manual are intended as examples.
Discrepancies can arise between this and the actual unit.

Spare parts

To ensure the reliability of the unit and the individual components, it is
essential that only genuine OEM parts be used.
Spare parts can be identified exactly with the aid of the online
database.

2.2 Warranty

The warranty is void and safety is no longer assured in the event of:

•

Modifications or technical changes to the unit,

•

Improper use,

•

Incorrect startup, operation or maintenance of the unit,

•

Problems resulting from failure to observe these instructions.

3727002-0B-AE-12/15/2022

Summary of Contents for FlexFusion ELECTRIC SPACESAVER FSE-610

Page 1: ...Model FSE 605 FSE 610 Service in structions FlexFusion ELECTRIC SPACE SAVER PLUS Translation from the original document 3727004 ASDE 12 19 2022 3727002 0B AE 12 15 2022 en US...

Page 2: ...Manufacturer Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH Co KG Halberstaedter Strasse 2a D 38300 Wolfenbuettel Telephone 0 53 31 89 0 Telefax 0 53 31 89 280 2 Service instructions...

Page 3: ...6 7 100 C core temperature calibration 23 6 7 1 Check calibration 24 6 7 2 Calibrate cooking chamber sensor 25 6 8 DynaSteam test 26 6 9 Emptying the water 27 6 10 Setting the set up height 27 6 11 Au...

Page 4: ...2 2 Configuration 53 10 3 Safety overview 55 11 Error messages 56 11 1 Emergency operation 56 11 2 Cooking chamber sensor defective 694 695 57 11 3 Core temperature sensor defective 699 700 57 11 4 Wa...

Page 5: ...is restarting 72 11 18 5010 The application could not be started Restore configuration backup 74 11 19 5013 Application could not be restored Restore to factory settings with OK 74 11 20 Unit was res...

Page 6: ...Directory of contents 6 Service instructions 3727002 0B AE 12 15 2022...

Page 7: ...touchscreen control Installation instructions Basic settings user 111 Setting of basic values for the user functions software update Operating instructions Lockscreen 369 Deactivating the lockscreen...

Page 8: ...ioning and operation of the unit Figures All figures in this service manual are intended as examples Discrepancies can arise between this and the actual unit Spare parts To ensure the reliability of t...

Page 9: ...e observed DANGER Danger to life due to electric current Disconnect power prior to performing gas and electrical work Disconnect unit from the mains supply and secure it against restart Check to ensur...

Page 10: ...er Plus rear view B4 Steaming temperature sensor B5 Temperature sensor Humidity B14 Pressure switch E1 Heating element G13 Pump for cleaner G14 Pump for rinse aid G16 Circulation pump G24 Drain pump K...

Page 11: ...Component overview 11 Service instructions A1 B0 B13 B11 B15 B15 E3 F G7 Q1 T1 Q2 Q3 T10 A3 B2 Image Space Safer Plus Anischt oben 3727002 0B AE 12 15 2022...

Page 12: ...hand stop on left hand side for left hand stop on right hand side E3 Cooking chamber light F Fuses 6A inert G7 Cooling fan Q1 Main contactor Q2 Semiconductor relay SSR Q3 Semiconductor relay SSR T1 T...

Page 13: ...panel c Unit cover b Air inlet nozzle cover Remove unit cover Remove cover from air inlet nozzles by turning it Remove the screws from the unit cover Remove the unit cover Remove the rear panel Remove...

Page 14: ...service level Calling up the Service menu Switch the appliance on Touch the Appliance functions field Display of Appliance functions menu Touch Settings field Display of PIN window Enter password and...

Page 15: ...rmation Description Display of the appliance specific information Software version Cookbook version Unit configuration Serial number Date of last CombiDoctor diagnosis Contact data Overview Exiting th...

Page 16: ...B3 B6 B7 are not present Status 2 Climate control system fan B14 Pressure switch on the DynaSteam unit PWM heat requirement in Temperature sensor B3 is not present Status 3 WaveClean option K04 Magne...

Page 17: ...the touchscreen Overview Selecting a program Select a program by adjusting the roller Starting the program Touch the START field Evaluation The test result appears on the touchscreen Entry in HACCP me...

Page 18: ...en test successful Display switches to red test not successful Check of solenoid via relay test A fault is present on the component or the control board Check the fuse on the control board Step 6 Wave...

Page 19: ...or the control board Check the fuse on the control board Step 9 temperature control 1 Check of temperature control The temperature in the cooking chamber must reach within the time specified Display s...

Page 20: ...n permanently A plurality of relays are switched on simultaneously Overview Image Relay test page 1 Image Relay test page 2 Activating relay test Touch field of relay to be tested The relay is active...

Page 21: ...6 X12 5 Backup relay K6 208V AC K7 Not in use K8 X17 1 Lift magnet fresh air M8 208V AC K9 X16 1 3 Not in use K10 X13 1 2 Switching the exhaust hood to high speed if available Potential free K11 X14 2...

Page 22: ...Touch the START field Checking of the cooking chamber temperature Automatic cooling off of the cooking chamber if 70 C Rinse and fill up siphon Draining by pump G24 Filling by magnetic valve K12 Circu...

Page 23: ...alibrated Recalibration is required only in exceptional cases Overview b a g h i j c d e f a Back to the unit test f Core temperature measurement values b Not used g Save changed offset c Cooking cham...

Page 24: ...ration Touch the START field The cooking chamber is heated up to 100 C Display of the current temperature on the touch screen Wait until the cooking chamber temperature on the touch screen indicates 1...

Page 25: ...ernal measurement device must display a temperature between 99 C 99 5 C If necessary adjust offset value again Let 10 minutes adjustment time elapse If the value is within the range save calibration S...

Page 26: ...e Overview Starting the test Touch Initialization field Automatic pre rinse Field changes to START Set water quantity using the rollers Touch the START field Activation of the DynaSteam steaming unit...

Page 27: ...t exceed 6 bar The cooking chamber temperature is 130 C Overview Starting to drain the water Touch the START field Start of the automatic water drainage Display of the cooking chamber temperature and...

Page 28: ...test 28 Service instructions 6 11 Audio settings Overview Setting the volume Set the desired volume using the sliders Touch the OK field Changes saved Canceling the selection Touch the Back field 372...

Page 29: ...An additional modification of the appliance is required With activation without retrofitting the heating circuit will not be activated Overview Changing the setting Touch the OK field Change saved Au...

Page 30: ...description Tap the OK field Update begins Then a confirmation appears on the touchscreen 6 16 Importing additional content Description Import of additional content videos graphics help texts Import...

Page 31: ...the Confirmation field Restoring of the data from the SD card Tap the OK field Automatic restart of the software 6 18 Backing up data Description Export function of the parameters for example calibrat...

Page 32: ...Tap the OK field Changes saved Canceling the selection Tap the Back field 6 20 Importing contact data Description Import of service contact data This data can be accessed by the operator under Equipm...

Page 33: ...e service menu Perform relay test Locate defective relay by examining the output voltage at the corresponding outputs on the control circuit board Occupying the spare relay Do rewiring according to th...

Page 34: ...erve relay to it K5 X12 4 Siphon pump G24 Reconnect the line from X12 4 to X12 5 and to assign a reserve relay to it K6 X12 5 Backup relay K6 Reconnect the line from X12 5 to X12 5 and to assign a res...

Page 35: ...rature offset 9 9 9 9 K Ability to retrieve the saved temperature offset values The can also be changed and saved The calibration function in the Service menu is used for calibration 21 Core temperatu...

Page 36: ...0 300 seconds Reminder interval after the Ready2Cook temperature is reached 624 SES status 1 0 Off 1 On When the value is 0 the SES function is permanently deactivated 625 Minimum duration of cooking...

Page 37: ...ck Required after replacing the SD card Restoring the SD card Perform according to instructions on the touchscreen Touch the Confirmation field Restoring of the data from the SD card Tap the OK field...

Page 38: ...emperature in ongoing operation Overview a Calling up status overview Touch the invisible field three times quickly Change of the display to the multi page status overview Exiting the status overview...

Page 39: ...it Tap the Unit functions button Display menu Unit functions Ung ltiger Pfad 2147011852 2147008011 132614 Image 7 Unit functions button in the title bar Tap the Settings field Display window PIN Enter...

Page 40: ...ode OEM Partner OEM code 110201 Prerequisite Menu Settings displayed Wipe to select the page with the Load OEM settings field in the left menu area Tap the Load OEM settings field Enter OEM code and t...

Page 41: ...s displayed Wipe to select the page with the Load OEM settings field in the left menu area Tap the Select cookbook field Select the cookbook and confirm with OK Perform unit restart via key On Off Aft...

Page 42: ...he page with the Import manufacturer cookbook field in the left menu area by swiping Insert prepared USB stick On the USB stick the folder FCImport must be unpacked and located on the root directory T...

Page 43: ...by adjusting the roller 4 Tap the Read field Display of set parameters Changing parameters 5 Use the number block to set the desired values by tapping 6 Tap the Write field Changes saved Parameter ove...

Page 44: ...USB stick Open and download Zip file and unzip In general the unzipped folder is in the same directory as the previously compressed one Copy unzipped folder MMIUpdate to the USB stick There are two f...

Page 45: ...ft area of the menu by swiping Tap the Software update field Tap the OK field The update begins INFORMATION The update can take up to 15 minutes The software is restarted several times Do not switch u...

Page 46: ...urrent additional content Additional contents are provided as packed ZIP file Preparing the USB stick Open and download the ZIP file and unzip In general the unzipped folder is in the same directory a...

Page 47: ...eld Display of PIN window Enter password and tap the Confirmation field The password for the Settings menu is 111 Select the field Import additional contents on the left area of the menu by swiping Ta...

Page 48: ...file to the FCImport folder The update consists of one file The file has the wording TouchClassicDB sdf Inserting the USB stick The USB interface is behind the cover on the bottom left of the housing...

Page 49: ...Software 49 Service instructions Exiting selection Tap the Back field 3727002 0B AE 12 15 2022...

Page 50: ...nctions field Display of Unit functions menu Tap the Settings field Display of PIN window Enter password 888 and tap the Confirm field Display of Trade show menu Switching trade show mode on Tap the T...

Page 51: ...Electronics 10 1 Block diagram for the control X8 T10 M10 A1 A2 T1 230V AC 18V AC 230V AC CAN X5 24V DC X7 X9 X1 Legend A1 Control board T1 Transformer A2 Control panel T10 Power board M10 Fan motor X...

Page 52: ...Electronics 52 Service instructions 10 2 Control board 10 2 1 Layout 3727002 0B AE 12 15 2022...

Page 53: ...ontrol panel MMI Connector X10 208V AC No Description 1 Supply voltage for relay 2 Output K1 main contactor Q1 3 4 5 N Connector X11 208V AC optional No Description 1 Output K1 POS A 2 Output K2 POS B...

Page 54: ...g chamber door B15 Connector X22 X23 Not assigned Connector X24 B1 core temperature sensor Connector X25 B2 cooking chamber sensor Connector X26 Not assigned Connector X27 B4 Vapor sensor Connector X2...

Page 55: ...AC T10 M10 F1 6A F1 1 6A G13 G14 L2 L3 Legend A1 Control board K6 Backup relay A2 Operating panel K12 Magnetic valve extinguishing B11 Cooking chamber STL K23 Magnetic valve manual rinse B13 Thermal...

Page 56: ...t necessary INFORMATION Emergency programs handle the limited further operation of the appliance until servicing Deviating cooking results and temperature deviations are possible Overview Fault messag...

Page 57: ...nt values can be called up in the status overview Check contacting from cooking chamber sensor to control board A1 X25 Error eliminated Remove existing cooking chamber sensor from the control board A1...

Page 58: ...r defective 710 Description In the event of an error emergency operation is activated and displayed automatically The software controls steam elimination In this case increased water consumption may r...

Page 59: ...e allowable range of more than 310 C The unit is no longer operational until the cooking chamber cools down Ensure that there are no fault messages from defective temperature sensors Switch on unit do...

Page 60: ...eplace communication cable between motor control and motor for test purposes and perform test run Switch unit on I Error eliminated Check that cooling fan is functioning properly To do so use the rela...

Page 61: ...st TMP_ID72 Description The unit is not ready for use The temperature sensor on the control board is measuring a temperature of 0 C Troubleshooting Increase the room temperature and switch on unit aga...

Page 62: ...ound 12V 15V DC Signal B11 F3 K1 A1 A2 208V AC 208V AC 3 15A F4 6 A L1 L2 CAN communication 1 2 1 2 3 5 Braun brown Schwarz black Grau grey 1 5 X5 X10 T10 M10 F1 1 6 A F1 6 A F4 1 6 A B0 X1 Image Moto...

Page 63: ...ge present There is an fault in the fan area Reset the safety temperature limiter Check solid state relay and replace if necessary Check fuse F3 on control board A1 Replace if necessary Check main con...

Page 64: ...oltage present Replace fan motor No voltage present Check voltage supply at connector X1 on power board Is it approx 208 V AC Check fuses F1 and F1 1 Is one defective Power board defective Replace com...

Page 65: ...king program was cancelled 701 Description Description The control board A1 does not receive any response via the CAN bus cable from fan motor M10 when the fan is active Troubleshooting Fan defective...

Page 66: ...d or a fault in the fan Troubleshooting Switch off unit and restart Is the fault still present No voltage present Replace power board for motor Voltage present Replace fan motor No Yes Replace communi...

Page 67: ...pressure switch registers insufficient water pressure This is a notification that does not result in interruption of the cooking program a b c a Pressure switch c Water supply pipe in the cooking cham...

Page 68: ...mber Perform the DynaSteam test in the Service menu Does water run through the water supply pipe into the cooking chamber Check water supply pipe for calcification Yes No Ensure that the hose between...

Page 69: ...nsure on site water supply to soft water connection of unit The supply pressure on the water connection must be at least 2 bar If the fault occurs sporadically check the on site water pressure while o...

Page 70: ...12 Description It is not possible to access the digital key EEPROM Troubleshooting Make sure that the digital key is oriented correctly and inserted fully The side with the hole must point to the sens...

Page 71: ...Replace operating panel Alternatively continue to operate with the current software Send the operating pane to the manufacturer for repair 11 16 5008 No new version found Description The following ca...

Page 72: ...mmunication or the software is damaged Troubleshooting Confirm the message with OK The software is restarted The error may appear twice Repeat the procedure If the error still appears proceed accordin...

Page 73: ...ce operating unit Replace control board Replace communication line Check whether the fault still appears Replace CAN bus cable Check whether the fault still appears No No Yes Yes Yes Replace motor Yes...

Page 74: ...error The system will attempt to restore the configuration Troubleshooting Confirm message An automatic restore starts Next update the software If the error continues to appear the operating panel ne...

Page 75: ...ped Description During fault free operation this message appears if the cooking chamber door is opened during an active cooking program If the message is displayed with a closed cooking chamber door t...

Page 76: ...Error messages 76 Service instructions 3727002 0B AE 12 15 2022...

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Page 80: ...t by MKN Maschinenfabrik Kurt Neubauer GmbH Co KG Halberstaedter Strasse 2a D 38300 Wolfenbuettel Telephone 0 53 31 89 0 Telefax 0 53 31 89 280 3727002 0B AE 12 15 2022 Henny Penny Corp Eaton Ohio 453...

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