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Henny Penny Evolution Elite EEG-16 Series, Technical Manual

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Summary of Contents for Evolution Elite EEG-16 Series

Page 1: ...FM06 058C TECHNICAL MANUAL EEG 16X EEG 241 EEG 242 EEG 243 EEG 244 E EV VO OL LU UT TI IO ON N E EL LI IT TE E G Ga as s O Op pe en n F Fr ry ye er r ...

Page 2: ......

Page 3: ...2 2 Last Load 10 3 1 3 3 Daily Stats 11 3 1 4 4 Oil Stats 12 3 1 5 5 Review Usage 12 3 1 6 6 Inputs 13 3 1 7 7 Outputs 13 3 1 8 Oil Temperature 14 3 1 9 CPU Temperature 14 Chapter 4 Product Program Mode 15 4 1 Modifying Product Settings 15 Chapter 5 Level 2 Programming 19 5 1 Special Program Mode 19 5 1 1 SP 1 Temperature 21 5 1 2 SP 2 Language 21 5 1 3 SP 3 System Initialization 21 5 1 4 SP 4 Aud...

Page 4: ... Mode 28 5 4 1 T 1 Software 29 5 4 2 T 3 Push Button Test 29 5 4 3 T 4 All On Display Test 29 5 4 4 T 5 Segments Test 29 5 4 5 T 6 Digits Test 30 5 4 6 T 7 Decimal Pts Test 30 5 4 7 T 8 LED S Test 30 5 4 8 T 17 Inputs HDF 30 5 4 9 T 18 Outputs 30 5 4 10 T 20 AIF Board Inputs 30 5 4 11 T 21 Pumps Valves 31 5 5 Stats Mode 32 5 6 Do Not Disturb 33 Chapter 6 Maintenance 35 6 1 Introduction 35 6 2 Main...

Page 5: ...tches 54 6 16 Pilot Replacement 55 Chapter 7 Parts 57 7 1 Introduction 57 7 2 Genuine Parts 57 7 3 When Ordering Parts 57 7 4 Prices 57 7 5 Delivery 57 7 6 Warranty 57 7 7 Recommended Spare Parts For Distributors 58 Chapter 8 Diagrams 79 8 1 Plumbing Diagram 79 8 2 Wiring Diagrams 80 Chapter 9 Annual Inspection Checklist Form 83 ...

Page 6: ...Figure 6 2 AIF Board 45 Figure 6 3 Motor Encoder Assembly Spool Coupler and Selector Valve 46 Figure 6 4 Spool Alignment Indicators over Port 10 47 Figure 6 5 Filter Beacon Rear 52 Figure 6 6 Pulling Front of Filter Beacon 53 Figure 6 7 Filter Beacon Wires 53 Figure 7 1 Operating Components 58 Figure 7 2 Drain Pan Assembly 60 Figure 7 3 Thermocouple Probe Assembly 61 Figure 7 4 Burner Assembly 62 ...

Page 7: ...nce or is safety related the words DANGER WARNING CAUTION or NOTICE are used Their usage is described as follows D DA AN NG GE ER R indicates hazardous situation which if not avoided will result in death or serious injury D DA AN NG GE ER R W WA AR RN NI IN NG G indicates hazardous situation which if not avoided could result in death or serious injury W WA AR RN NI IN NG G C CA AU UT TI IO ON N in...

Page 8: ...s of restaurants bakeries hospitals etc but not for the continuous mass production of food such as in a factory setting During use the units airborne A weighted emission sound pressure is below 70 db A All repairs must be performed by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard Always use strain relief The provided power cord must be installed with ...

Page 9: ...tu h Natural I2L 19 8 KW 67 560 Btu h Natural I2HS 19 8 KW 67 560 Btu h Natural I2E 43 46 45 3 mj m3 0 c 19 8 KW 67 560 Btu h Liquid Propane I3P 19 8 KW 67 560 Btu h Liquid Propane Butane I3 B P 19 8 KW 67 560 Btu h Nominal Heat Input Gross Natural I2H 21 98 KW 75 000 Btu h 79 13 MJ h Natural I2E 21 98 KW 75 000 Btu h Natural I2E 21 98 KW 75 000 Btu h Natural I2L 21 98 KW 75 000 Btu h Natural I2HS...

Page 10: ...a Injector Size Natural I2H 2 08 mm Natural I2E 2 08 mm Natural I2E 1 70 mm Natural I2L 2 30 mm Natural I2HS 2 30 mm Natural I2E 43 46 45 3 mj m3 0 c 2 30 mm Liquid Propane I3P 1 30 mm Liquid Propane Butane I3 B P 1 30 mm This appliance must be installed in accordance with the manufacturer s instructions and the regulations in force and only used in suitably ventilated location Read the instructio...

Page 11: ...Preface ix Use an approved flexible hose with a length that does not exceed 1 5 m Also follow these guidelines Figure 1 Guidelines for Gas Piping ...

Page 12: ...Preface x ...

Page 13: ...Maintenance Section to safely and properly make the checkout and repair needed I If f m ma aiin nt te en na an nc ce e p pr ro oc ce ed du ur re es s a ar re e n no ot t f fo ollllo ow we ed d c co or rr re ec ct tlly y iin njju ur riie es s a an nd d o or r p pr ro op pe er rt ty y d da am ma ag ge e c co ou ulld d r re es su ullt t T Ta ab blle e 1 1 1 1 T Tr ro ou ub blle es sh ho oo ot tiin ng...

Page 14: ...cess Filter pan not com pletely engaged Make sure filter pan return line is pushed completely into the receiver on the fryer Filter pan clogged Clean pan and change paper or pad Damaged O ring on fil ter line receiver on fryer Replace O ring Filter motor will not run Thermal reset button on the rear of the pump motor is tripped Allow motor to cool then using a screwdriver press hard against the bu...

Page 15: ...ay shows E 6B the temperature probe should be checked E 10 High limit Let unit cool down 15 20 minutes push up on metal re set button under right side of the controls if high limit does not reset high limit must be replaced E 15 Drain switch Make sure drain knob is completely pushed in if E 15 persists have drain switch checked E 18 A Left level sensor open Turn switch to off position then back to...

Page 16: ...er switch to vat off then back to on if display shows an error code have the controls re initialized if er ror code persists have the control board replaced E 47 Analog converter chip or 12 volt supply failure Turn power switch to vat off then back to on if E 47 per sists have the I O board or the PC board replaced if speaker tones are quiet probably I O board failure have the I O board replaced E...

Page 17: ... Pressure too high Check filter system in Vat 4 E 83 E Pressure too high Check filter system in Vat 5 E 83 J Bulk JIB FILL switch on when pressure too high Check JIB fill valves E 83 R Bulk Dispose switch on when pressure too high Check Bulk Dispose quick disconnect behind fryer E 93 1 24 VDC SUPPLY TRIPPED Autolift motor malfunction or failure If AutoLift feature is not operating have each of the...

Page 18: ...Troubleshooting 6 ...

Page 19: ...m 250 F 121 C to 300 F 149 C shows in the right display For example REC 5 30 means it took 5 minutes and 30 seconds for the oil temperature to recover to 300 F 149 C from 250 F 121 C 2 2 2 2 F Fiillt te er r B Bu ut tt to on n S St ta at ts s 2 2 2 2 1 1 C Co oo ok k C Cy yc clle es s R Re em ma aiin niin ng g b be ef fo or re e F Fiillt te er riin ng g Press and release either filter button and t...

Page 20: ...Information Filter Button Stats 8 ...

Page 21: ...ed in this section To ensure proper operation of fryer please consult Henny Penny Corp before changing any of these settings For more information on these functions contact Technical Support at 1 800 417 8405 or 1 937 456 8405 3 3 1 1 I In nf fo or rm ma at tiio on n M Mo od de e D De et ta aiills s NOTE Press the info button and program buttons at the same time to exit Information Mode at any tim...

Page 22: ...ata and the LED flashes 3 3 Press the down arrow to start viewing the cook data For example if the left timer 1 LED is flashing PRODUCT FRY L1 shows in displays If the right timer 2 LED is flashing PRODUCT FRY R2 shows in displays 4 4 Press the down arrow to start viewing the cook data Function Display Example Product Last Product Cooked PRODUCT FRY L1 Time Of Day The Last Cook Cycle Was Started S...

Page 23: ...ILTERED TUE 4 Number of times filter skipped L R SKIPPED TUE 4 Number of times oil added L R ADD OIL TUE 4 Number of times oil discarded L R DISPOSE TUE 0 Oil temperature recovery time L R RECOVERY TUE 1 45 Total number of cook cycles that day L R TOT CK TUE 38 Number of cycles stopped before DONE QUIT CK TUE 2 Cook Cycles for Product 1 COOK 1 TUE 17 Cook Cycles for Product 2 COOK 2 TUE 9 Cook Cyc...

Page 24: ...vious 4 batches of oil used Press product button 1 to view oldest oil data Ex OIL 4 14 DAYS Press product button 2 to view 3rd oldest oil data Ex OIL 3 12 DAYS Press product button 3 to view 2nd oldest oil data Ex OIL 2 15 DAYS Press product button 4 to view previous batch of oil Ex OIL 1 13 DAYS NOTE To obtain the most accurate oil information use the 3 DISPOSE step in the Filter Menu press and h...

Page 25: ... good If shows then the high limit is tripped out overheated or disconnected D DRAIN SWITCH If D is present the drain handle when applicable is closed If shows then the drain is open or the switch is faulty F FAN PRESSURE SWITCH If F is present the pressure switch is good If shows in the display the switch is faulty 2 2 Press the down arrow and a _ indicates the input is not presently detected A i...

Page 26: ... heating outputs ex gas valve 3 3 1 1 8 8 O Oiill T Te em mp pe er ra at tu ur re e 1 1 Press the right arrow and 8 OIL TMP shows in the left display and the oil temperature shows in the right display 3 3 1 1 9 9 C CP PU U T Te em mp pe er ra at tu ur re e 1 1 Press the right arrow and 9 CPU TMP shows in the left display and the current PC board temperature shows in the right display ...

Page 27: ...G C Ch ha an ng ge e P Pr ro od du uc ct t N Na am me es s 3 3 Use the up or down arrow to scroll through the 40 products or press the desired product button 4 4 Press the right arrow and NAME shows in the left display and the product ex NUGGETS shows in the right display 5 5 Press button and the first letter in the name flashes Press a product button and the flashing letter changes to the first l...

Page 28: ... alarm Ex If a Cook Cycle was set at 3 minutes and an alarm was to go off after 30 seconds into the Cook Cycle 2 30 would be set in the display at this time When the timer counts down to 2 30 the alarm sounds After alarm time is set press the right arrow and ALRM 2 shows in display and a second alarm can be programmed Q Qu ua alliit ty y T Tiim me er r H Ho olld d T Tiim me e 1 11 1 Press the righ...

Page 29: ...to change this value F Fu ullll H He ea at t 1 15 5 Press the right arrow until FULL HT shows in the display along with the full heat value in seconds which means the heat is on as soon as a timer button is pressed for the programmed length of time Press the product buttons or up or down arrow to change this value of 0 to 90 seconds P PC C F Fa ac ct to or r 1 16 6 Press the right arrow until PC F...

Page 30: ...Product Program Mode 18 ...

Page 31: ... display Wait a few seconds the controls revert back to the cook mode and repeat the above steps To exit from the Special Program Mode at any time press and hold the program button for 2 seconds Use the left arrow to go back to previous menu items Press the right arrow when finished with current Level 2 step T Ta ab blle e 5 5 1 1 S Sp pe ec ciia all P Pr ro og gr ra am m M Mo od de es s S SP P 1 ...

Page 32: ...revious menu item or S SP P 1 14 4 Number of Baskets 2 BASKETS or 4 BASKETS S SP P 1 15 5 Show Cooking Indicator YES or NO S SP P 1 16 6 2nd Language English Greek EΛΛHNIKA Russian РУССКИИ Swedish SVENSKA German DEUTSCHE Portuguese POR TUG Spanish ESPANOL or French FRANCAIS S SP P 1 17 7 2nd Audio Volume S SP P 1 18 8 Energy Save Enabled YES or NO S SP P 1 19 9 Fryer Type GAS or ELECTRIC S SP P 2 ...

Page 33: ...IN 1 Once the display shows INIT and DONE the controls are reset to factory defaults 5 5 1 1 4 4 S SP P 4 4 A Au ud diio o V Vo ollu um me e 1 1 Press and release the right arrow until SP 4 VOLUME flashes in the left display 2 2 Press the up or down arrow or product buttons to adjust the speaker volume 10 being loudest and 1 being the most quiet 5 5 1 1 5 5 S SP P 5 5 A Au ud diio o T To on ne e 1...

Page 34: ... P 8 8 F Fiillt te er r T Tr ra ac ck kiin ng g M Mo od de e Filter Tracking signals the operator when the oil needs filtering by counting the number of Cook Cycles between filters 1 1 Press and release the right arrow until SP 8 FILTER TRACKING MODE shows in the display 2 2 Use the up or down arrow to choose either 1 MIXED filter tracking or 2 GLOBAL NOTE GLOBAL means all the products have the sa...

Page 35: ... VAT FILTER CYCLES shows in the left display and the number of cook cycles between filters shows on the right display 0 to 99 2 2 Use the up or down arrow or product buttons to change this number 3 3 Press the right arrow and SP 8B and RIGHT VAT FILTER CYCLES shows in the left display and the number of cook cycles between filters shows on the right display 0 to 99 4 4 Press the right arrow and SP ...

Page 36: ...5 5 1 1 1 10 0 S SP P 1 10 0 C Ch ha an ng ge e F Fiillt te er r P Pa ad d R Re em miin nd de er r T Tiim me e 1 1 Press and release the right arrow until SP 10 CHANGE PAD REMINDER flashes in the left display 2 2 Press the up or down arrow or the product buttons to change the time from 0 to 100 hours 5 5 1 1 1 11 1 S SP P 1 11 1 C Clle ea an n O Ou ut t T Tiim me e 1 1 Press and release the right ...

Page 37: ...ress and release the right arrow until SP 17 2ND VOLUME flashes in the left display 2 2 Press the up or down arrow or product buttons to select the desired 2nd volume NOTE Be setting a 2nd volume in the controls 2 volumes can now be chosen by pressing the program button twice during normal operation One volume setting shows in the left display NONE to 10 10 being the loudest and the seconds volume...

Page 38: ...o an outside oil reservoir when discarding the oil Otherwise set SP 23 to NO DISP 5 5 1 1 2 24 4 S SP P 2 24 4 S Se er riia all N Nu um mb be er r L Lo og g 1 1 Press and release the right arrow until SP 24 S N EDIT flashes in the displays along with the serial number of the unit NOTE This serial number should match the serial number on the data plate on the doors If not it can be recorded 5 5 1 1...

Page 39: ... flashes in the left display 2 2 Press the up or down arrow to choose YES or NO If set to YES code 1 2 3 must be entered to discard the oil from the vat using the Dispose Mode 5 5 1 1 2 28 8 S SP P 2 28 8 L Lo on ng ge er r F Fiillll T Tiim me e 1 1 Press and release the right arrow until SP 28 LONGER FILL TIME ENABLED flashes in the left display 2 2 Press the up or down buttons to choose YES or N...

Page 40: ... er r C Co on nt tr ro oll M Mo od de es s The Data Logging Heat Control Tech Stat and Filter Control Modes are advanced diagnostic and program modes mainly for Henny Penny Corp use only For more information on these modes contact the Service Department at 1 800 417 8405 or 1 937 456 8405 5 5 4 4 T Te ec ch h M Mo od de e The TECH Mode has self diagnostic information which can be used by certified...

Page 41: ...V ELITE shows in the right display Use the left and right arrows to select the steps NOTE If a bad code is entered a tone sounds and BAD CODE shows on the display Wait a few seconds the controls revert back to the cook mode and repeat the above steps Press and hold the program button at anytime to return to normal operation 5 5 4 4 1 1 T T 1 1 S So of ft tw wa ar re e Press product button 1 to vie...

Page 42: ...ut A blinking X indicates the signal is presently detected but is detected as a half wave partially failed input NOTE The H D F signals above are wired in series The first signal missing out of this sequence l generally causes all signals to the right of it to be missing as well 5 5 4 4 9 9 T T 1 18 8 O Ou ut tp pu ut ts s S SAFETY GAS VALVE if available Press product button 7 to open and close th...

Page 43: ... when on 1 12 2 Press product button 3 to turn off and on the new oil pump if available display shows NP when on 1 13 3 Press the down arrow and AIF REQ and RQ Y OK Y shows in the displays REQ Y means that this particular control is currently requesting control of the AIF Board outputs OK Y means that the AIF Board has granted this control the authority to control the AIF Board outputs 1 14 4 Pres...

Page 44: ...ST RESET ON flashes in the left display and the date shows in the right display Use the left and right arrows to select the steps NOTE If a bad code is entered a tone sounds and BAD CODE shows on the display Wait a few seconds the controls revert back to the cook mode and repeat the above steps Press and hold the program button at anytime to return to normal operation A Av va aiilla ab blle e S St...

Page 45: ...med A time period may be anywhere from 1 to 180 minutes in length 1 1 Press and hold the program button for 5 seconds until LEVEL 2 SP PROG ENTER CODE shows in the display 2 2 Press the program button once more and DO NOT DISTURB ENTER CODE flash in the left display 3 3 Enter code 1 2 3 4 4 DO NOT DISTURB ENABLED flashes in the left display and YES or NO appears in the right display Press the up o...

Page 46: ...Level 2 Programming 34 8 8 Press the program button to move to the next timer period M F 2 9 9 Repeat steps 5 6 7 and 8 for other desired time periods ...

Page 47: ... hiin ng g h ho ot t o oiill 6 6 3 3 P Pr re ev ve en nt ta at tiiv ve e M Ma aiin nt te en na an nc ce e As in all food service equipment the Henny Penny open fryer does require care and proper maintenance The table below provides a summary of scheduled maintenance procedures to be performed by the operator T Ta ab blle e 6 6 1 1 P Pr re ev ve en nt ta at tiiv ve e M Ma aiin nt te en na an nc ce ...

Page 48: ...o ow we er r s sw wiit tc ch h t to o O OF FF F a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c co or rd d a at t w wa allll r re ec ce ep pt ta ac clle e 2 2 Remove the two screws securing the control panel 3 3 Pull the top of the panel down allowing the panel to be supported by the 2 brackets in the slots in the control shr...

Page 49: ...elle ec ct tr riic ca all s sh ho oc ck k o or r p pr ro op pe er rt ty y d da am ma ag ge e m mo ov ve e t th he e p po ow we er r s sw wiit tc ch h t to o O OF FF F a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c co or rd d a at t w wa allll r re ec ce ep pt ta ac clle e 2 2 Lower the control board refer to the Control Boar...

Page 50: ...der 6 6 6 6 M Ma aiin n P Po ow we er r S Sw wiit tc ch h 1 1 Lower the control board see 6 4 Control Panel Menu Card Replacement page 36 2 2 Press on the switch from the inside of the fryer to release from the metal shroud 3 3 Mark and disconnect the wires from the switch 4 4 Connect the wires onto the new switch on the correct terminals 5 5 Press back into factory location ...

Page 51: ...ms F C Resist ance Ohms F C Resist ance Ohms 50 10 00 1039 02 190 87 78 1338 57 325 162 78 1620 77 60 15 56 1060 65 200 93 33 1359 69 330 165 56 1631 09 70 21 11 1082 24 210 98 89 1380 79 340 171 11 1651 72 80 26 67 1103 80 212 100 00 1385 00 350 176 67 1672 31 90 32 22 1125 32 220 104 44 1401 84 360 182 22 1692 86 100 37 78 1146 81 230 110 00 1422 86 365 185 00 1703 13 110 43 33 1168 26 240 115 5...

Page 52: ...d locate the terminals in the connector for the probe being tested Attach meter leads onto those terminals and refer to the chart above to determine if probe is good or not Probe wires are labeled with 1 being the far left probe 6 6 7 7 2 2 T Te em mp pe er ra at tu ur re e P Pr ro ob be e R Re ep plla ac ce em me en nt t 1 1 Pull out on the drain valve knob and drain the oil from the vat W WA AR ...

Page 53: ... 5 Using a terminal extractor remove the probe terminals from the connector and pull remove probe from unit 6 6 Place the nut and new ferrule on the new temperature probe and insert the temperature probe into the compression fitting See drawing below 7 7 Using the probe gauge in the kit follow the instructions on drawing below ...

Page 54: ... am ma ag ge e t te em mp pe er ra at tu ur re e p pr ro ob be e H Ha an nd d t tiig gh ht te en n n nu ut t a an nd d t th he en n 1 1 2 2 t tu ur rn n w wiit th h a a w wr re en nc ch h 1 13 3 Connect new temperature probe to the connector and fasten connector onto control panel 1 14 4 Replace control panel and reconnect power to vat 1 15 5 Fill vat by pressing and holding the filter button unti...

Page 55: ...t th he e p po ow we er r s sw wiit tc ch h t to o O OF FF F a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c co or rd d a at t w wa allll r re ec ce ep pt ta ac clle e 1 1 Remove both top and bottom rear panels or a side panel depending upon the location of the solenoid 6 6 8 8 1 1 S So olle en no oiid d V Va allv ve e C Ch h...

Page 56: ...3 3 Remove the conduit from the solenoid 4 4 Remove elbow and fittings from solenoid stem assembly and attach them to the new solenoid using pipe sealant on the threads 5 5 Reattach the conduit to the new solenoid threading the wires through the conduit 6 6 Reattach the solenoid assembly to the fryer 7 7 Reattach the conduit to the fryer and connect the wires to the fryer using wirenuts 8 8 Replac...

Page 57: ... ho oc ck k o or r p pr ro op pe er rt ty y d da am ma ag ge e m mo ov ve e t th he e p po ow we er r s sw wiit tc ch h t to o O OF FF F a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c co or rd d a at t w wa allll r re ec ce ep pt ta ac clle e 1 1 Disconnect both the selector valve 24VAC motor connection 1 and the AIF communi...

Page 58: ... Figure 6 3 Motor Encoder Assembly Spool Coupler and Selector Valve page 46 4 4 Connect both harnesses from new motor encoder assembly to AIF board 5 5 Power up fryer to let valve find home position Selector valve calibration occurs automatically upon power up 6 6 Turn selector valve so that new motor encoder spool alignment indicators center over port 10 ...

Page 59: ...over Port 10 7 7 Align spool coupler 4 valve and motor encoder assembly and then seat motor encoder assembly on valve See Figure Figure 6 3 Motor Encoder Assembly Spool Coupler and Selector Valve page 46 8 8 Replace 3 button head cap screws 9 9 Test fryer ...

Page 60: ...w wa allll r re ec ce ep pt ta ac clle e 2 2 Remove the lower back shroud 3 3 Remove blower refer to 6 12 Blower Replacement page 51 4 4 Using an adjustable wrench remove the flex line from the elbow 1 5 5 Loosen the hose clamp with a flat blade screw driver and disconnect the hose 6 6 Use a 3 8 socket or wrench and remove the four nuts and washers 2 from the pumps feet 7 7 Pull the pump off of th...

Page 61: ...d blades with cloth towel to remove remaining debris 3 3 Cover open vats of oil to keep any debris discharge out of the flue from falling into the oil and turn fan on to verify fan pressure is 1 7 inwc at 60 Hz 1 4 inwc at 50 Hz or greater If less than 1 7 inwc at 60 Hz 1 4 inwc at 50 Hz continue to WHEEL REMOVAL CLEANING N NO OT TI IC CE E I If f m ma aiin nt te en na an nc ce e c clle ea an niin...

Page 62: ...is 3 3 Turn screw to remove the wheel from the motor shaft 4 4 With wheel removed apply degreaser and wash wheel in dishwasher or sink to remove dirt and grease Use of a soft bristle brush is permissible 5 5 File down the burr on the shaft left by the set screw to allow wheel to slide onto shaft freely 6 6 Install wheel with hub set to end of shaft and tighten set screw ...

Page 63: ... O OF FF F a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c co or rd d a at t w wa allll r re ec ce ep pt ta ac clle e 1 1 Remove electrical power supplied to the unit 2 2 Remove the lower back shroud 3 3 Using a crosshead screw remove the two screws that secures the blower to the flue One screw is located on the back side of ...

Page 64: ...de onto shaft freely 5 5 Install wheel with hub set to end of shaft and tighten set screw 6 6 Turn on blower and verify that pressure is 1 7 inwc at 60 Hz 1 4 inwc at 50 Hz or greater If less than 1 7 inwc at 60 Hz 1 4 inwc at 50 Hz verify that flue is not obstructed and clean as needed to achieve 1 7 inwc 6 6 1 14 4 F FI IL LT TE ER R B BE EA AC CO ON N R Re ep plla ac ce em me en nt t W WA AR RN...

Page 65: ...Beacon 3 3 Locate and cut the light wires and pull the light from unit See Figure 6 7 Filter Beacon Wires page 53 Figure 6 7 Filter Beacon Wires 4 4 Connect new light wires using wirenuts and install light in reverse order 5 5 Restore power to the unit ...

Page 66: ...FF F a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c co or rd d a at t w wa allll r re ec ce ep pt ta ac clle e 1 1 Remove electrical power supplied to the unit 2 2 Remove the lower back shroud 3 3 Remove the pressure switch mounting cover from the frame 4 4 Remove the vacuum hose from switch 5 5 Using a cross bit or screwdri...

Page 67: ...ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c co or rd d a at t w wa allll r re ec ce ep pt ta ac clle e 1 1 Remove electrical power supplied to the unit 2 2 Lower the control board 3 3 Remove burner tubes 4 4 Remove the flame sensor wire from the red insulated terminal 1 5 5 Remove the two screws securing the pilot to the burner assembly 2 The right hand sc...

Page 68: ...Maintenance 56 8 8 Disconnect the flame sensor 9 9 Replace pilot in reverse order 1 10 0 When screwing the pilot back to the burner assembly be sure to connect the ground wire to the right hand screw ...

Page 69: ...late list the following information Ex Product Number 01100 Serial Number 0001 Voltage 208 7 7 4 4 P Pr riic ce es s Your distributor has a price parts list and will be glad to inform you of the cost of your parts order 7 7 5 5 D De elliiv ve er ry y Commonly replaced items are stocked by your distributor and will be sent out when your order is received Other parts will be ordered by your distribu...

Page 70: ...usage in the territory Please use care when ordering recommended parts because all voltages and variations are marked Distributors should order parts based upon comm voltages and equipment sold in their territory Figure 7 1 Operating Components T Ta ab blle e 7 7 1 1 Stock Level Item No Part No Description Qty Not Shown A R As Required Recommended Parts Stock Level A Truck Stock B Dist Stock 1 152...

Page 71: ...R SWITCH 1 9 140467 KIT EEX CONTROL MANUAL DRAIN WEN 1 B 9 140402 KIT EEX CONTROL W THUMB DRIVE SMART TOUCH 1 VAT 10 COMPLETE DRAIN PAN FILTER ASSY SEE Figure 7 2 Drain Pan Assembly page 60 1 11 81915 BASKET 1 2 SIZE BLK FRONT SUPP A R 11 85136 BASKET FULL SIZE BLACK FR SPRT A R 12 152487 CABLE USB PORT AND 1 VAT 12 152488 CAP USB 1 VAT B 13 85738 ASSY JIB TUBE QUICK DISC 1 14 85737 ASSY JIB TUBE ...

Page 72: ... Stock Level Item No Part No Description Qty 1 152634 ASSY DRAIN PAN W CASTER 1 2 152635 ASSY DRAIN PAN COVER 1 3 163322 WELD ASSY CRUMB CATCHER 1 4 85503 WELD ASSY FILTER WEIGHT 1 5 85519 FILTER SECTION 1 6 95842 ASSY DRAIN PAN 1 Not Shown ...

Page 73: ...SUCTION LINE 3 11 12074 SMART FILTERS PAD 30 COUNT 1 11 12076 SMART FILTERS PAPER 100 CT 1 Not Shown NOTICE For units manufactured after part NS04 005 is welded onto Drain Pan assembly Figure 7 3 Thermocouple Probe Assembly Stock Level Item No Part No Description Qty A 1 92717 THERMOCOUPLE HIGH LIMIT 1 VAT A 2 140098 ASSY PROBE 1 WELL Recommend Parts A Truck Stock B Dist Stock ...

Page 74: ...ER PILOT MANF FULL NAT 5K 1 VAT A 1 77941 005 ASSY BURNER PILOT MANF FULL I2S 1 VAT A 1 77941 006 ASSY BURNER PILOT MANF FULL I2E 1 VAT A 1 77941 007 ASSY BURNER PILOT MANF FULL I2L 1 VAT A 1 77941 008 ASSY BURNER PILOT MANF FULL I3B P LP MIX 25MB 1 VAT A 1 77941 010 ASSY BURNER PILOT MANF FULL I3A 1 VAT A 1 77941 011 ASSY BURNER PILOT MANF FULL I3B P I3P 50MB 1 VAT A 1 77941 012 ASSY BURNER PILOT...

Page 75: ...7942 006 ASSY BURNER PILOT MANF SPLIT I2E 1 VAT A 2 77942 007 ASSY BURNER PILOT MANF SPLIT I2L 1 VAT A 2 77942 008 ASSY BURNER PILOT MANF SPLIT I3B P LP MIX 25MB 1 VAT A 2 77942 010 ASSY BURNER PILOT MANF SPLIT I3A 1 VAT A 2 77942 011 ASSY BURNER PILOT MANF SPLIT I3B P I3P 50MB 1 VAT A 2 77942 012 ASSY BURNER PILOT MANF SPLIT I3B P I3P 30MB 1 VAT A 2 77942 013 ASSY BURNER PILOT MANF SPLIT PRO PANE...

Page 76: ...Bushing Door Handle Pocket Pull 1 15 50 03 30 00 0 93370 93369 150624 39752 41836 9 92 23 34 48 8 93370 93369 85409 39752 41836 9 92 26 61 17 7 93370 93369 85409 39752 41836 9 93 33 35 55 5 93370 93369 85409 39752 41836 9 92 26 61 16 6 99369 93370 150625 39752 41836 9 93 33 35 56 6 99369 93370 150625 39752 41836 ...

Page 77: ...5 Figure 7 6 Burners Gas Valves Transformers Stock Level Item No Part No Description Qty A 1 87663 101 SVC PACK GAS VALVE NAT FULL WELL 1 A 1 87663 102 SVC PACK GAS VALVE NAT SPLIT WELL 1 Not Shown BRNR Burner ...

Page 78: ...1 A 1 87663 110 SVC PACK GAS VALVE LP CE SPLIT WELL RIGHT 1 A 2 PILOT KIT SEE Table 7 2 Pilot Kit Num bers page 67 2 153264 001 INLET FITTING PILOT ORIFICE NAT 1 VAT 2 153264 002 INLET FITTING PILOT ORIFICE LP 1 VAT 3 76921 001 ORIFICE MAIN BURNER NAT 4 BRNR 3 76921 002 ORIFICE MAIN BURNER LP 4 BRNR B 4 FLEX TUBE SEE Table 7 6 Flex Tube Part Numbers page 68 A 5 86086 ASSY TRANSFORMER 120V 1 WELL A...

Page 79: ...s s P Pr riio or r t to o N NX X1 16 61 11 10 00 06 6 B Blla ac ck k H Ho ou us siin ng g Kit Number Description 140290 KIT NAT TO LP F UP TO 5000 FT 140291 KIT LP TO NAT F UP TO 5000 FT T Ta ab blle e 7 7 5 5 G Ga as s C Co on nv ve er rs siio on n K Kiit ts s f fo or r U Un niit ts s w wiit th h S Se er riia all N Nu um mb be er rs s A Af ft te er r N NX X1 16 61 11 10 00 06 6 S Siillv ve er r H...

Page 80: ... Level Part Number Length in B 77523 001 12 0 B 77523 002 18 0 B 77523 003 24 0 B 77523 004 30 0 B 77523 005 36 0 B 77523 006 42 0 B 77523 007 48 0 B 77523 008 7 0 B 77523 009 13 0 B 77523 010 54 0 B 77523 011 10 0 B 77523 012 13 0 B 77523 013 14 0 B 77523 014 28 0 B 77523 015 32 0 B 77523 016 16 0 ...

Page 81: ...ECT FEMALE 3 4 21753 HOSE SHORTENING DISCARD 140348 KIT EEG16X 2XX BULK DISPOSE 230V see note 140353 KIT EEG16X 2XX BULK FILL 120V 140354 KIT EEG16X 2XX BULK FILL 230V 140570 KIT EEG 2XX BULK DISPOSE SELEC TOR VALVE 140473 KIT EE FRYER UTENSIL HOLDER 83790 BASKET HANGER 83791 HOLDER ACCESSORY 140612 KIT EEG2XX PULL HANDLE REPLMT FULL 140613 KIT EEG2XX PULL HANDLE REPLMT SPLIT 140598 KIT FILTER PUM...

Page 82: ...SSURE 30 PSI 1 B 2 92963 001 BLOWER MOTOR FLUE EX HAUST 115V Applies to serial numbers before NX1611006 1 WELL B 2 92963 002 BLOWER MOTOR FLUE EX HAUST 230V Applies to serial numbers before NX1611006 1 WELL B 2 162245 001 BLOWER MOTOR FLUE EX HAUST 115V Applies to serial numbers after NX1611006 1 WELL Not Shown ...

Page 83: ...OWER 1 A 5 151744 VALVE 120V SOLENOID 1 2NPT 1 VAT A 5 150548 VALVE 220 240V SOLENOID 1 2NPT 1 VAT A 6 151725 ASSY POT CHECK VALVE 1 VAT A 6 90506 001 VALVE CHECK SAE 12 3PSI 1 vat A 6 90506 002 VALVE CHECK SAE 12 41 PSI 1 vat 7 97599 SVC PACK LV EE JIB RETRO 115V 1 7 153417 001 PUMP JIB 115V 1 7 97600 SVC PACK LV EE JIB RETRO 230V 1 7 153417 002 PUMP JIB 230V 1 A 8 162212 SWITCH PRESSURE 0 40 1 9...

Page 84: ...vel Item No Part No Description Qty B 1 81911 DRAIN VALVE AND ACTUATOR ASSEMBLY 1 B 2 86157 DRAIN VALVE ACTUATOR MO TOR ONLY 1 B 3 140244 DRAIN VALVE Includes O ring 1 B 4 84415 O RING 2 Not Shown Recommended Parts Stock Level A Truck Stock B Dist Stock ...

Page 85: ... NPT CAM LOCK 1 VAT B 1 81911 DRAIN VALVE ACTUATOR ASSY 1 VAT 1 86157 DRAIN VALVE ACTUATOR ACTUA TOR ONLY 1 VAT 1 140244 DRAIN VALVE WITH O RING 1 VAT 2 81573 STOP PULL HANDLE PIVOT 1 VAT 3 NS03 103 NUT CASTLE 1 2 20 18 8 STEEL 1 VAT 3 17255 PIN COTTER 1 VAT 4 76948 O RING 325 1 VAT 5 151106 ARM PIVOT 1 VAT 6 PN01 012 CLEVIS PIN 1 4 X 1 IN SS 1 VAT Not Shown ...

Page 86: ...1156 PIVOT BUSHING ROD LINKAGE 1 VAT 8 150181 SPACER DRAIN ROD LINKAGE 1 VAT 9 PN01 039 PIN COTTER 3 32 X 1 1 VAT 10 95704 002 TUBE VALVE TO TROUGH 4 5 1 VAT 11 ROD DRAIN 1 VAT 12 16101 KNOB SPINDLE BLACK 1 VAT 13 50764 MICROSWITCH RIGID LEVER 1 VAT Not Shown ...

Page 87: ...VE DRAIN 1 1 2 NPT CAM LOCK 1 VAT 2 18227 SWITCH MICRO 250F X 1 VAT 3 163730 WELD ASSY DRAIN SWITCH LINKAGE 1 VAT 4 NS01 020 NUT 3 8 24 HEX 2 VAT 5 PN01 001 PIN COTTER 3 32 X 1 1 4 2 VAT 11 170163 ROD DRAIN 1 VAT 12 16101 KNOB SPINDLE BLACK 1 VAT NOTICE for Item No 11 and 12 see Figure 7 9 Manual Drain Valve Linkage Units Manufactured prior to April 2018 page 73 ...

Page 88: ...Description Qty A 1 151534 001 ASSY FILTER PUMP MOTOR 60HZ 1 A 1 67583 MOTOR 1 2 HP FILTER PUMP 1 A 1 17437 ASSY SUB PUMP 5 GPM 1 A 1 17476 SEAL KIT 1 A 1 151534 002 ASSY FILTER PUMP MOTOR 50HZ 1 A 1 92850 MOTOR 1 2 HP FILTER PUMP 50HZ 1 A 1 17437 ASSY SUB PUMP 5 GPM 1 A 1 17476 SEAL KIT 1 Not Shown A R As Required ...

Page 89: ...01 MOTOR 1 2 HP 60 Hz Applies to serial num bers after NX1708071 1 B 1 164184 002 MOTOR 1 2 HP 50 Hz CE Applies to seri al numbers after NE1711020 1 B 2 164323 PUMP ASSEMBLY 5 GPM HUBMOUNTED FILTER 1 3 FP01 020 PLUG 1 4 18 HEX SOCKET 1 4 SC01 132 SCREW PUMP COVER 4 5 157404 COVER PUMP 1 A 6 171169 ROLLER PUMP KIT 5 PC 1 A 7 162498 O RING 1 ...

Page 90: ... ME90 005 RELAY 12V OC COIL SPDT 1 A 2 84454 ASSY EVOLUTION ELITE AIF PCB 1 A 2 85698 ASSY MCD LOV SELECTOR AIF 1 A 3 77992 SWITCH PRESSURE 0 80 1 VAT A 3 79443 TUBE PRESSURE SWITCH 1 VAT A 4 77839 MODULE IGNITION NON CE 2 WELL A 4 77602 MODULE IGNITION CE 2 WELL B 5 60818 RELAY 24VAC COIL 1 WELL 6 168686 ASSY SEL VLV MOTOR ENCODER 1 ...

Page 91: ...Diagrams 79 C Ch ha ap pt te er r 8 8 D Diia ag gr ra am ms s 8 8 1 1 P Pllu um mb biin ng g D Diia ag gr ra am m ...

Page 92: ...Diagrams 80 8 8 2 2 W Wiir riin ng g D Diia ag gr ra am ms s ...

Page 93: ... VALVE RRV RIGHT RETURN VALVE DS DRAIN SWITCH RS RIGHT SAFETY FL FILTER LIGHT RTS RIGHT TILT SWITCH G GROUND TR TRANSFORMER J JUMPER LAL LEFT AUTOLIFT JM JIB MOTOR RAL RIGHT AUTOLIFT JMF JIB MOTOR FUSE JV JIB FILL VALVE JP JUMPER POWER Ext of the same signal L1 LINE 1 L2 LINE 2 L3 LINE 3 LDS LEFT DRAIN SWITCH LH LEFT HEAT LHL LEFT HIGH LIMIT LRV LEFT RETURN VALVE LS LEFT SAFETY LTS LEFT TILT SWITC...

Page 94: ...Diagrams 82 ...

Page 95: ...e lid carriage rollers and cable pul leys Make sure the lid moves up and down freely 7 Inspect lid wiring for damage or excessive wear from lid pin switch to left side panel 8 Replace filter pump seals and rollers 9 Clean and replace the Nylatron slides as necessary 10 Remove rear cover and clean vents 11 Remove and clean blower wheels 12 Inspect flue restrictor for clogging or debris 13 Inspect p...

Page 96: ...he drain valve is fully open and fully closed when commanded from the con trol OK to drain oil in this step and leave oil in drain pan until finished with the heat system inspection 25 If a bulk oil system is connected to the fryer dispose a small amount of oil to make sure this system is working correctly 26 Using the appropriate step in the filter menu to test the ATO pump not used in bulk fill ...

Page 97: ... gasket and check the tight ness of lid liner screws as per the instructions for this step Replace the gasket if it has not been replaced in the last 12 months or if the gasket is hardened brittle damaged or blackened 36 Inspect Lid Handle Rollers Please read and follow all instructions for this step 37 Inspect cam slide fillers located on each side of the lid cover 38 Inspect front lid latch and ...

Page 98: ...y yp pe en nn ny y c co om m I In ns siid de e t th he e U U S S 1 1 8 80 00 0 4 41 17 7 8 84 40 05 5 t te ec ch hn niic ca alls se er rv viic ce es s h he en nn ny yp pe en nn ny y c co om m O Ou ut ts siid de e t th he e U U S S 1 1 9 93 37 7 4 45 56 6 8 84 40 05 5 iin nt tllt te ec ch hs su up pp po or rt t h he en nn ny yp pe en nn ny y c co om m ...

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