Henny Penny ClimaPlus LCG-10 Applications Manual Download

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Applications Manual

and Cooking Guide

ClimaPlus

Combis

All LCS and LCG Models

Summary of Contents for ClimaPlus LCG-10

Page 1: ...Applications Manual and Cooking Guide ClimaPlus Combis All LCS and LCG Models...

Page 2: ...sent If damage occurs during shipping notify the carrier at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OT...

Page 3: ...y of this Applications Manual It is filled with information suggestions and explanations that will help you achieve the potential of the unit Keep the manual in a safe place but accessible for easy re...

Page 4: ...malizing 27 Cooking Functions Probe Cooking with IQT Sensor 30 IQT Logic Programs IQT Profile Cooking 33 IQT Low T Cooking 35 IQT Delta T Cooking 37 IQT Key Special Functions Preset Program Library 39...

Page 5: ...tility and automation combine to make efficient use of both skilled and unskilled labor Not to mention ClimaPlus cooks faster with less food shrinkage than conventional appliances and practically clea...

Page 6: ...d Steaming Dry Heat Combination Moist and Dry Rethermalizing Base top models Floor models LCS 6 LCG 6 LCS 10 LCG 10 LCS 1020 LCG 1020 LCS 20 LCG 20 20 steam table pans or 20 half sheet pans LCS 40 LCG...

Page 7: ...ed cooking 99 nine step custom cooking program capacity IQT key access to preset program library Half Energy operation Delta T and Profile cooking applications HACCP interface IQT automated cooking ap...

Page 8: ...measures and regulates the humidity in all modes 5 ClimaPlus regulates cooking climate by automatically removing excess humidity to maintain desired level 6 IQT Sensor and IQT Logic enable cooking app...

Page 9: ...NSOR display IQT key IQT display Program Library Additional Functions PROGRAM START key additional PROGRAM display COOL DOWN key PULSE FAN key HALF SPEED FAN key not available on LCG gas models STEAM...

Page 10: ...Cooking Press IQT Sensor key and set Done temperature see Probe Cooking page 31 Set desired level of ClimaPlus Control See ClimaPlus Control page 14 Set other desired functions Dial in settings while...

Page 11: ...ctly into unit Specially designed oven rack allows cabinet door to close easily and completely around the rack Standard with LCS G 20 and 40 Additional mobile oven racks or specially designed oven pla...

Page 12: ...il fan stops and steam dissipates Open door fully with care to unload Load hinged racking system with food containers or roll loaded mobile oven rack directly into unit Shut door and begin cooking To...

Page 13: ...ll be done sooner toward the front of the oven These can be removed individually when done For the greatest efficiency try to cook with full loads In general cooking times and temperatures are not aff...

Page 14: ...ds at the same time including sauces and stocks Achieve proper cooking intensity for doughy pastries Increase humidity to Promote basting Retain food s natural flavors and nutrients Prevent dehydratio...

Page 15: ...t by the Central Dial The small green number displayed above the red blue bar is the actual percentage of relative humidity in the cabinet The ClimaPlus arrow key is used to activate ClimaPlus Control...

Page 16: ...ll help you customize the day to day operation of the ClimaPlus Combi to your particular production needs Simple instructions accompanied by visual icons of the appropriate control panel keys make it...

Page 17: ...der Steaming Forced Steaming Dry Heat Mode Powerful heating elements heat the air inside the cabinet The fan circulates this hot dry air evenly throughout the interior Temperature can be regulated pre...

Page 18: ...ees cooked beef ham turkey legs steamed fish chicken breasts Sides rice dumplings pasta fresh and frozen vegetables boiled potatoes and grains Tips Determine which foods can be cooked together for the...

Page 19: ...fore door fully opens Safety latch is optional on models 6 10 and 1020 If your ClimaPlus Combi is NOT equipped with this feature open door slightly until fan stops and steam dissipates Open door fully...

Page 20: ...lent method for proofing breads and doughs at 95 99 F 35 37 C Can be partially unloaded for serving convenience Menu suggestions Ingredients preparations blanching bacon and ham proofing soups sauces...

Page 21: ...ts Texture appearance Tender Steaming imparts excellent characteristics to food for presentation in display merchandisers Excellent color Firm structure for clean portioning Less shrinkage for plump t...

Page 22: ...and frozen casseroles Advantages Creates an intensified cooking process Shorter cooking times Product retains color nutrients Less shrinkage Menu suggestions Potatoes carrots celery Frozen prepared fo...

Page 23: ...result 22 Operation and settings Turn unit on Select MOIST HEAT mode and set TIMER on Continuous Run Preheat to set temperature Load oven Set desired Forced Steaming TEMPERATURE 213 265 F 101 130 C us...

Page 24: ...en wings quiches tarts breadsticks bread rolls etc Entrees beef and pork roasts ribs chicken whole or piece turkey frozen lasagna pizza pizza rolls Sides baked potatoes souffl s casseroles Desserts sp...

Page 25: ...ring Dry Heat Mode However humidity builds in the cabinet from the moisture escaping food as it cooks Use ClimaPlus Control to limit the level of this humidity buildup if desired If desired press arro...

Page 26: ...s preparations roasted bones for stock Starters appetizers quiche pastas bread rolls frozen etc Entrees roasts beef veal pork lamb stuffed peppers whole roast chicken turkey legs casseroles lasagna et...

Page 27: ...door is opened NOTE LCS LCG models 20 40 have a built in safety latch that lets steam and heat out before door fully opens Safety latch is optional on models 6 10 and 1020 If your ClimaPlus Combi is...

Page 28: ...vegetable dishes Sides rice and rice dishes vegetables noodles new potatoes potatoes au gratin potato pancakes fries etc Desserts fruit pies cheese cakes stewed fruit etc Tips Proper rethermalizing t...

Page 29: ...ral Dial Unload oven when done Unit automatically shuts off when door is opened NOTE LCS LCG models 20 40 have a built in safety latch that lets steam and heat out before door fully opens Safety latch...

Page 30: ...re designed to completely automate the lengthy process of cooking roasts or other large cuts of meat To access these programs be sure no cooking mode is active before pressing the IQT key Profile Cook...

Page 31: ...ive testing methods such as needle fork or cutting When to use Probe cooking can be used for practically any type of food most often with roasts meats poultry casseroles entre s soups rethermalizing p...

Page 32: ...MER keys To return to probe temperature display press IQT Sensor key To check elapsed cooking time press and hold TEMPERATURE key Completion signal sounds when done temperature is reached Unit shuts o...

Page 33: ...ore Well done 167 189 F 75 65 C Gray brown throughout Veal Fully cooked 155 170 F 69 77 C Red brown to gray white Pork Medium 150 F 65 C Light pink Well done 167 176 F 75 80 C Pale brown to gray white...

Page 34: ...system of IQT Sensor insures accurate core and crust temperatures even with inaccurate probe insertion Select from seven degrees of browning 1 7 lighter darker to produce just the type of outer skin...

Page 35: ...re enabled by the automated process the ClimaPlus window will display a blue red bar and Moist Heat and Dry Heat modes will be active during the entire cooking cycle Cook time remaining is displayed a...

Page 36: ...lts in uniform cooking and prevents overcooking Mild cooking climate helps meat retain natural juices and flavor with minimal weight loss and shrinkage Completely automated process compensates for loa...

Page 37: ...ng operates in Dry Heat mode the ClimaPlus window will display a red bar and Dry Heat mode key will be active during the cooking cycle After a period of time the actual core temperature will appear in...

Page 38: ...lling the temperature of the meat up gently to the desired core temperature Advantages Creates a specific gentle cooking process for hams and large cuts of marinated or cured meat Process causes prote...

Page 39: ...ing operation Since Delta T cooking operates in Moist Heat mode the ClimaPlus window will display a blue bar and the Moist Heat mode key will be active during the cooking cycle The actual core tempera...

Page 40: ...desired preset program NOTE The three IQT programs are first in order of display followed by a series of asterisks Preset programs are next each preceded by a single asterisk Press PROG START key to...

Page 41: ...ppears in the display Press PROG START key to activate function DELTA ON appears in display Press IQT Sensor key and use Central Dial to enter desired core temperature 65 210 F 20 99 C Press TEMPERATU...

Page 42: ...and cooking parameters are selected Recording can only take place when using probe cooking Be sure food probe is inserted Press IQT key Use Central Dial to select HACCP Press PROG START key to activa...

Page 43: ...ata Data downloaded from the combi includes a header the temperature data and an end character Tabs separate the individual temperatures in a data record This makes it easy to import data into suitabl...

Page 44: ...rograms See Profile Cooking Low T Cooking and Delta T Cooking page 37 Control Automatic Unit begins operation when PROG START key is pressed Unit shuts down when last program step has been completed M...

Page 45: ...g cabinet temperature Press and hold TIMER key until PREHEAT is displayed Select a Cooking Mode to save this step and activate step two Continue with step two by selecting additional parameters such a...

Page 46: ...ed by the numeric dis play Named programs are no longer associated with program numbers Program numbers which have been given names no longer appear in the numeric display Tip If you use the same name...

Page 47: ...the program display WITHOUT the asterisk Access rename and edit this program as desired following the procedures above To copy an IQT Logic program Press the IQT key and use the Central Dial to select...

Page 48: ...ion of the unit a password must be entered The password that has been pre programmed at the factory is CLIMA This password can be changed later To lock or unlock programming With unit on and door open...

Page 49: ...d press the TEMPERATURE key to toggle from PROG LOCK to UNLOCK Turn the Central Dial The TIMER display shows the flashing cursor and asterisks Enter the new password in the same manner as above When f...

Page 50: ...commands to User language Press TEMPERATURE key again to begin converting text commands The first term appears in English default language in the temperature display The term is repeated in English i...

Page 51: ...e starting time NOTE Start Time is stored in memory and remains until changed It does not have to be entered every day To operate unit with Start Time Follow proper procedures for entering cooking par...

Page 52: ...Use Steam Injection sparingly If ongoing humidity is desired use Combination Mode or Forced Steaming Use early in the baking process to improve dough and pastry rising Can be used in all program steps...

Page 53: ...the cooking process To activate press the HALF SPEED FAN key Green LED on key will light Press again to return to normal fan speed Pulse Fan is a keypad control feature that when activated causes the...

Page 54: ...nued Cool Down is a keypad convenience function that enables the fan to continue operating when the door is open This dissipates heat quickly Advantages Achieve rapid reduction in cabinet temperature...

Page 55: ...oven racks and grids Stainless steel containers may also be left in the cooking cabinet 2 Allow cooking cabinet to cool down below 130 F 55 C 3 Spray all interior cabinet surfaces even behind the pivo...

Page 56: ...er has sufficient detergent and rinsing agent For models 20 and 40 be sure detergent and rinsing agent containers are properly connected with the connecting hose to the appropriate nozzles located und...

Page 57: ...cleaning cycle will NOT continue Instead ABORT is displayed Press PROG START to run through a short rinsing cycle to clear the cabinet of any remaining detergent and or loose debris Operator may now r...

Page 58: ...Rinse Aid 0 5 0 5 0 5 0 5 0 5 0 5 1 5 0 5 Water 31 44 88 134 180 226 273 52 Model 10 Detergent 0 1 0 2 0 4 0 7 1 1 1 6 2 0 6 Rinse Aid 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 Water 31 44 88 134 180 226 273 52...

Page 59: ...uipped with a special feature called CDS CalcDiagnosis that monitors limescale build up and warns the operator when descaling is necessary This is a particular advantage because the CalcDiagnosis syst...

Page 60: ...0 351 2 in 902 mm Model 1020 495 8 in 1262 mm Model 20 397 8 in 1012 mm Model 40 521 2 in 1332 mm Floor at installation site must be level Cold water line in place page 63 2 in 50 mm drain connection...

Page 61: ...legs Fig 5 Minimum clearance required to neighboring equipment or walls page 59 The area of floor under the unit where Mobile Oven Racks will roll in must be level or door will not seal Fig 7 Electric...

Page 62: ...applicable Yellow Green terminal Ground IMPORTANT In some areas Henny Penny Electric Combis are shipped set up for 240 volts but can be converted to 208 volt operation If conversion is necessary the...

Page 63: ...net must be dry Turn on unit Open cabinet door Select any cooking mode Access diagnostic program by pressing TEMPERATURE key IQT Sensor key and IQT key simultaneously until the word VERSION appears ne...

Page 64: ...concentration Cl below 150 ppm 150 mgr liter at any time For conductivity above 2000 S or higher chloride concentration use hydrogen ion exchanger A in Fig 15 in the supply water line Water Redox Pote...

Page 65: ...your local regulatory agency for ventilation requirements If a ventilation hood is installed observe the following The standards of the local authority The hood should protrude 12 20 in 300 500 mm ov...

Page 66: ...to the individual burners All LCG models have manual shut off valves that can be accessed from the left without tools To operate the valves unscrew the two knurled screws and remove the service cover...

Page 67: ...nt damage to the control valve regulator the first time the gas valve knob is turned to the ON position it is very important to turn the knob very slowly NOTE After turning on the gas the manual shut...

Page 68: ...at least 6 in 150 mm shorter than flexible gas line INSTALLATION continued Couplings and hose should be installed in the same plane as shown at left DO NOT OFFSET COUPLINGS This results in twisting a...

Page 69: ...ed by parentheses 212 100 212 F 100 C Units of measure weight Weights for quantities of food in the charts often appear as number values without unit measure abbreviations Unless otherwise indicated w...

Page 70: ...e Per load Per load 1 Combi 165 74 185 85 80 50 6 2 birds 2 Combi 10 3 birds Temp 280 138 340 171 1020 6 birds 20 6 birds 40 2 3 6 6 12 12 birds ALT IQT Profile Browning Level 5 185 85 Ctrl Item Prep...

Page 71: ...T Sear 360 182 135 155 57 68 Ctrl 30 48 14 22 50 80 23 36 100 160 46 72 100 160 46 72 3 5 10 10 20 200 320 92 144 Item Prep notes Container Max yield Beef Tenderloin Grid drip pan 2 per grid Step Mode...

Page 72: ...yield Meatloaf 21 2 in pan 8 10 lbs 3 6 4 5 kg Step Mode Time Probe Temp Clima Mix ingredients and form according to recipe Molds can be substituted for pans Probe cook or IQT Profile Per load Per lo...

Page 73: ...robe Temp Clima Per load Per load 1 Moist 7 100 40 20 6 24 11 2 Combi 7 10 40 18 3 Dry Heat Temp 180 82 280 138 350 177 5 1020 80 39 19 20 80 39 40 6 10 20 20 40 160 78 ALT 3 Dry Heat Total Time 165 7...

Page 74: ...sh poached Perf pan 8 lbs 3 6 kg Step Mode Time Probe Temp Clima Season Per load Per load 1 Moist 140 60 100 6 48 21 6 10 80 36 Temp 180 82 1020 160 72 20 160 72 40 6 10 20 20 40 320 144 Item Prep not...

Page 75: ...yield Whole Lobster steamed Perf pan 3 4 lobsters Step Mode Time Probe Temp Clima Per load Per load 1 Moist 10 14 100 6 9 12 10 15 20 Temp 212 100 1020 30 40 20 30 40 40 3 5 10 10 20 60 120 Cooking st...

Page 76: ...htly and preheat to 575 300 Serving tip Plate pan side up Per load Per load 1 Combi 90 30 6 72 90 2 Combi 5 7 10 120 150 Temp Preheat 575 300 485 252 1020 240 300 20 240 300 40 6 10 20 20 40 480 600 C...

Page 77: ...e pan Per load Per load 1 Dry Heat 15 20 70 6 6 2 7 10 10 4 5 Temp 350 177 1020 20 9 20 20 9 40 3 5 10 10 20 40 18 Cooking stages and suggested parameters Item Prep notes Container Max yield Rolls 1 2...

Page 78: ...tes Container Max yield Sheet Cake Brownies 1 2 sheet pan 54 2in squares Step Mode Time Add l Function Clima Lightly grease pan Per load Per load 1 Dry Heat 15 Half Speed Fan 10 10 6 324 pieces 2 Dry...

Page 79: ...12 lbs 5 5 kg Step Mode Time Probe Temp Clima According to recipe Lightly grease pans Per load Per load 1 Combi 40 80 50 20 6 36 16 5 2 Combi 30 10 60 27 5 3 Dry Heat Temp 280 300 138 149 320 340 160...

Page 80: ...60 150 27 68 Temp 265 129 280 138 1020 120 300 54 136 20 120 300 54 136 40 6 10 20 20 40 240 600 108 272 Cooking stages and suggested parameters Item Prep notes Container Max yield Rice 21 2 in pan 3...

Page 81: ...obe Temp Clima Set layer pack directly on combi grids For loose eggs use perf pan Per load Per load 1 Moist 14 18 100 6 30 dozen 10 50 dozen Temp 212 100 1020 100 dozen 20 100 dozen 40 6 10 20 20 40 2...

Page 82: ...are ingredients according to recipe Preheat pans to 575 300 Sauce after removing food from unit Per load Per loaddry cooked 1 Combi 90 80 6 48 21 6 2 Combi 8 10 10 80 36 Temp Preheat 575 300 425 218 1...

Page 83: ...and suggested parameters Item Prep notes Container Max yield Step Mode Time Probe Temp Clima Per load Per load 1 6 2 10 3 Temp 1020 20 40 Cooking stages and suggested parameters Item Prep notes Contai...

Page 84: ...Penny Corporation Eaton OH 45320 Revised 11 00 Printed 11 00 Printed in USA Henny Penny Corporation P O Box 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 800 417 8417 800 417 8...

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