HEIL PT 1000 Operation Manual Download

Page: 113 / 202

Issued September 2017
On-Route Operation Procedures

Printed in U.S.A.

105

SECTION 8

ON-ROUTE OPERATION PROCEDURES

Summary of Contents for PT 1000

Page 1: ...this vehicle before you READ and UNDERSTAND this Operation Manual the Service Manual for this unit other applicable manufacturers manuals and the safety decals on the product Each operator of this uni...

Page 2: ...or the unit BEFORE you do any maintenance or repair procedures ALL USERS of this equipment must be trained professionals who understand how the machine operates and know how to avoid the risks associa...

Page 3: ...11 Customer Service and Repair Parts Contact Information 12 Models 13 Serial Plate Locations 14 Reading the Serial Plate 15 Product Nomenclature 16 Product Nomenclature Continued 17 Product Nomenclat...

Page 4: ...ide Controls Continued 70 Standard Outside Controls Continued 71 Optional Outside Controls 72 Optional Outside Controls Continued 73 Optional Outside Controls Continued 74 Optional Outside Controls Co...

Page 5: ...112 Loading Refuse with a Reeving Mechanism Continued 113 Loading Refuse with a Reeving Mechanism Continued 114 Loading Refuse with a Reeving Mechanism Continued 115 Loading Refuse with a Reeving Mech...

Page 6: ...s 136 Section Preview 137 Overview of Landfill Transfer Station Recycle Center Procedures 138 Raising the Tailgate Continued Unloading Refuse 139 Unloading Refuse Continued Clean and Inspect the Tailg...

Page 7: ...Continued 167 Fueling Procedure Continued 168 Fueling Procedure Continued Transfer Fueling Defueling Modes Components and Procedures 169 Transfer Fueling Defueling Modes Components and Procedures Con...

Page 8: ...NOTES...

Page 10: ...NOTES 2...

Page 12: ...arn about The responsibilities of the owner the operator and the mechanic Warranty information Telephone numbers and website URL for parts technical support warranty claims training and manuals Identi...

Page 13: ...st 7 Before Going on Route 8 On Route Operation Procedures 9 Landfill Transfer Station Recycle Center Procedures 10 End of Day Procedures 11 Preventive Maintenance Chart 12 Lubrication Guide Terminolo...

Page 14: ...ds of daily inspections breakdowns malfunctions maintenance and repairs of the unit You must make sure that repairs are made that may affect the safe operation of the unit before it is made available...

Page 15: ...serve pertinent laws and regulations Do not use drugs or alcohol while you operate the unit You must read study and understand all procedures and requirements of this Operation Manual before you opera...

Page 16: ...must make sure the unit is on hard stable ground when you unload refuse at the landfill or transfer station TO THE MECHANIC WARNING Do not operate the unit or perform repair or maintenance procedures...

Page 17: ...nd the Service Manual You must receive proper training before you operate or service and maintain the unit If you have not been trained you must inform the owner You must read understand and obey all...

Page 18: ...cover of this manual Should a failure occur that is covered by this warranty contact the nearest Heil dealer for warranty repair unless otherwise authorized by Heil For all parts warranty claims and i...

Page 19: ...Heil Environmental Printed in U S A 11 CUSTOMER SERVICE AND REPAIR PARTS CONTACT INFORMATION Customer Care Phone 866 275 4345 Tech Services Phone 866 310 4345 Parts Central Phone 800 528 5308 4301 Ga...

Page 20: ...lide assembly open the hopper for loading refuse into the hopper sweep the refuse into the body and compacts the refuse The unit has an eject mode for dumping the refuse from the body You remove the r...

Page 21: ...unit by facing the direction of forward travel The left side is the streetside and the right side is the curbside The figure below shows the locations of the serial plates on the street side of the u...

Page 22: ...s a service hoist body n is any single digit number Unit s unique serial number Body size cu yd Date of manufacture last number of the year followed by the number of the day of the year e g 6145 is ye...

Page 23: ...ental Printed in U S A 15 PRODUCT NOMENCLATURE The figure below shows the major components and their typical location on the curb side of the unit See the following pages for brief descriptions of eac...

Page 24: ...rinted in U S A 16 PRODUCT NOMENCLATURE CONTINUED The figure below shows the major components and their typical location on the street side of the unit See the following pages for brief descriptions o...

Page 25: ...ejector panel and or diverter panels can be operated Serious injury or death may occur if the packer ejector panel moves while a person is in the body DANGER When available use the side door for entry...

Page 26: ...clear in the event of the loss of the container during the lifting operation Only containers that are in good condition should be used with a lifting device to prevent them from dislodging from the l...

Page 27: ...er unless the unit is in the Lock Out Tag Out mode When the unit is not in the Lock Out Tag Out mode and a person is in the hopper the packer ejector panel can be operated DEATH or SERIOUS INJURY may...

Page 28: ...ar DANGER The packer blade and slide assembly are dangerous They can cause serious injury or death if a person is inside the hopper Make sure no one is inside the hopper before you begin a packer func...

Page 29: ...e on the street and curb sides of the tailgate You use the riding step and grab handles when it is necessary to ride on the rear of the unit for short distances while on route Make sure you use both o...

Page 30: ...d the alarm sounds when the tailgate is RAISED The light is OFF and the alarm stops when the tailgate CLOSED DOWN DANGER Always prop a tailgate when you leave it raised for maintenance service or clea...

Page 31: ...ore hydraulic flow for raising the tailgate and extending the ejector panel while pushing refuse out of the body A third throttle advance switch is located on the curb side of the tailgate when there...

Page 32: ...uation which if not avoided could result in minor or moderate injury collapsed position The fully retracted position of a cylinder DANGER Indicates a hazardous situation which if not avoided will resu...

Page 33: ...tion or action LATCHED The side access door is secured closed latch bar The assembly that secures a residential refuse container to the tailgate LOAD POSITION Applicable to Rear End Loaders RELs the p...

Page 34: ...Loaders RELs the packer blade is DOWN and the slide assembly is IN The operator uses this position repeated as necessary to sweep refuse from the hopper and compact the refuse into the body packer pa...

Page 35: ...increase the RPMs of the engine which results in greater flow of hydraulic fluid for operation of the tailgate ejector and optional container lifting devices top door This optional top door covers and...

Page 36: ...NOTES 28...

Page 38: ...Environmental Printed in U S A 30 PREVIEW Read this section to learn about General safety precautions and safety precautions for the safe operation and maintenance of the unit The safety precautions...

Page 39: ...eriousness of risk that you could encounter if you do not follow the precautions The signal words and their definitions follow DANGER DANGER indicates a hazardous situation which if not avoided WILL r...

Page 40: ...nother vehicle or equipment may result in injury or death to the operator or other people or damage to the unit MAKE SURE all individuals are clear of any moving parts mechanisms or components of the...

Page 41: ...diately stop and get the condition repaired or serviced USE PERSONAL PROTECTIVE EQUIPMENT ALWAYS WEAR the proper safety equipment such as hard hats safety shoes protective eye wear reflective clothing...

Page 42: ...E Table 1 and 2 is in accordance with OSHA 29CFR 1910 333 Also refer to ANSI Standard B30 5 2004 5 3 4 5 If local rules and laws require more clearance you must follow them Table 1 Overhead Clearances...

Page 43: ...tween a raised container and overhead power lines Refer to Tables 1 and 2 COMPACTING THE LOAD MAKE SURE the side access door is CLOSED when the packer pump is in operation and in motion The packer pum...

Page 44: ...akes and make sure the brakes hold and work properly chock all wheels remove the keys from the cab and place a lock out tag on the steering wheel See the Lock Out Tag Out Procedure If the unit has a w...

Page 45: ...ers can be found below and in the Parts Manual You can purchase replacement decals from your Heil Dealer or from the Heil Parts Central 800 528 5308 REFLECTIVE SAFETY MATERIALS See the Parts and Servi...

Page 48: ...AL Winch Mechanism 1 12 212 1841 DECAL Safety Requirements ANSI 1 13 212 1899 DECAL Danger Stay Clear When Container Off the Ground 2 14 212 1902 DECAL Caution Do Not Use Riding Step 1 15 212 1903 DEC...

Page 49: ...TINUED ITEM PART NO DESCRIPTION EFF QTY 32 212 2736 DECAL Lube PT 1000 Only Used on PT 1000 1 33 212 2740 DECAL Caution Winch Hook 1 34 212 2766 DECAL Lube F 4000 Only Used on F 4000 1 35 212 2875 DEC...

Page 50: ...ty Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 42 DECAL IMAGES Figure 5 Danger Do not enter under PN 212 1764 Figure 6 Caution Side Access Door PN 212 1780 Figure 7 Warning...

Page 51: ...ght 2017 Heil Environmental Printed in U S A 43 DECAL IMAGES CONTINUED Figure 8 Warning Operations Manual PN 212 1783 Figure 9 Caution Container Latch Bars PN 212 1837 Figure 10 Danger Stand Clear Pac...

Page 52: ...Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 44 DECAL IMAGES CONTINUED Figure 12 Blade and Slide Controls PN 212 1969 Figure 13 Hopper Light PN 212 1600 Figure 14 Body...

Page 53: ...ssages and Decals Copyright 2017 Heil Environmental Printed in U S A 45 DECAL IMAGES CONTINUED Figure 15 Blade and Slide Controls PN 212 1969 Figure 16 Hopper Light PN 212 1600 Figure 17 Danger Under...

Page 54: ...Printed in U S A 46 DECAL IMAGES CONTINUED Figure 18 Safety Requirements ANSI PN 212 1841 Figure 19 Buzzer PN 212 1903 Figure 20 Danger Stand Clear Tailgate PN 212 1801 Figure 21 Information Heil Rep...

Page 55: ...s Copyright 2017 Heil Environmental Printed in U S A 47 DECAL IMAGES CONTINUED Figure 23 Safety Instructions Back Up Alarm PN 212 1918 Figure 24 Oil Level PN 212 2275 Figure 25 Grease Fitting PN 212 2...

Page 56: ...7 Heil Environmental Printed in U S A 48 DECAL IMAGES CONTINUED Figure 27 Danger Stay clear container PN 212 1899 Figure 28 Caution Riding step speed limit PN 212 1902 Figure 29 Caution Riding Step Sp...

Page 57: ...Copyright 2017 Heil Environmental Printed in U S A 49 DECAL IMAGES CONTINUED Figure 31 Flag Made in USA PN 212 2689 Figure 32 Body Controls PN 212 3316 Figure 33 Caution Winch Hook in Lug PN 212 2740...

Page 58: ...nd Decals Copyright 2017 Heil Environmental Printed in U S A 50 DECAL IMAGES CONTINUED Figure 35 Caution Disengage P T O PN 212 1968 Figure 36 Warning Do not cross behind PN 212 2691 Figure 37 Warning...

Page 61: ...rnauba based wax over the decals Do not use a mechanical brush while washing the decals Pressure Washer Precautions Pressure washing can cause damage to decals It can cause the edges of the decals to...

Page 62: ...Issued September 2017 Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 54 PRESSURE WASHER TECHNIQUE Figure 40 Recommended Technique Figure 41 Incorrect Technique...

Page 63: ...als try the following WARNING Isopropyl alcohol is flammable and is harmful to eyes and skin Keep isopropyl alcohol away from heat or open sources of ignition Flush eyes and skin with water for 15 min...

Page 64: ...NOTES 56...

Page 66: ...Procedure Copyright 2017 Heil Environmental Printed in U S A 58 PREVIEW Read this section to learn about the proper Lock Out Tag Out procedures You MUST Lock Out Tag Out a unit BEFORE You enter the bo...

Page 67: ...and they work properly 2 Chock all wheels 3 SET the tailgate props when you raise the tailgate for service maintenance or cleaning 4 If equipped SET the body props when you raise the body for service...

Page 68: ...NOTES 60...

Page 70: ...he location and appearance of the controls may be different than those shown in this manual Make sure you know the location of the controls and the how you operate the controls on your unit before you...

Page 71: ...enclosures or locations depending on the truck chassis See the figure on the right side of this page The control panel has labels or markings that identify each standard function and its operations T...

Page 72: ...ches on the body MOVE the switch to the OFF position to disable the Throttle Advance switches on the body Standard Indicator Lights The following paragraphs describe the standard indicator lights that...

Page 73: ...ocated in the Control Panel Optional Indicator Lights The optional indicator light in the control panel is for the FILTER BYPASSED function See the figure below The filter monitor switch on the hydrau...

Page 74: ...r the hopper of all unnecessary people before you move the blade and slide assembly and keep all parts of your body away from the blade A PACKER BLADE Lever This lever is on the curb side of the tailg...

Page 75: ...Issued September 2017 Controls Switches and Indicator Lights Copyright 2017 Heil Environmental Printed in U S A 67 STANDARD OUTSIDE CONTROLS CONTINUED Figure 46 Packer Blade Control Lever...

Page 77: ...Stand clear when the ejector panel is in motion Keep side access door closed when ejector panel is in motion Failure to obey may result in minor or moderate injury NOTICE Do not use the ejector panel...

Page 78: ...igure 48 Front Street Side Controls F BUZZER Switch Without any options this switch is located on curb side of the tailgate near the grab handle This switch may be located in different areas depending...

Page 79: ...your unit See the figure to the right You must secure the refuse bin with the latch bar before you lift the refuse bin with any of the optional container lift equipment except the arm mechanism and th...

Page 80: ...se into the hopper and lower the bin to the ground 1 PUSH the lever to the LOWER position and HOLD it there to MOVE the cylinder OUT EXTEND 2 PULL the lever to the RAISE position and HOLD it there to...

Page 81: ...RE you RAISE or LOWER the refuse container 5 PULL PUSH the lever to RAISE the container over the hopper lip dump the refuse from the container and lower the container to the ground D ROLL BAR The opti...

Page 82: ...ULL the lever tip the container thereby dumping the refuse in the hopper 3 MAKE SURE the container latch bar is over the cart tipper saddle BEFORE you RAISE the container 4 MAKE SURE the cart tipper s...

Page 83: ...ism winch or roll bar Refer to the figure on the right 1 You ROTATE the latch assemblies UP which RELEASES the latch bars and they can ROTATE DOWN 2 You move the refuse container to the tailgate into...

Page 84: ...NOTES 76...

Page 86: ...Issued September 2017 Body and Tailgate Props Copyright 2017 Heil Environmental Printed in U S A 78 PREVIEW Read this section to learn about Using the body props Using the tailgate props...

Page 87: ...gate is dangerous while you raise or lower it A prop may fail and cause the tailgate to close suddenly which can result in serious injury or death if you become trapped between the tailgate and the bo...

Page 88: ...rops See the figure to the right 2 The TAILGATE OPEN light is ON 3 LOWER the tailgate until each prop securely rests in its prop bracket on the tailgate See the figures on the next page 4 Put the unit...

Page 89: ...ued September 2017 Body and Tailgate Props Copyright 2017 Heil Environmental Printed in U S A 81 PROPPING THE TAILGATE CONTINUED Figure 55 Setting Tailgate Props Figure 56 Setting Tailgate Props Detai...

Page 90: ...NOTES 82...

Page 92: ...re the tread is no longer visible Damaged tire Replace immediately BEFORE going on route Hydraulic pump leaks Determine the cause of the leak and repair immediately Damaged hydraulic pump Repair or re...

Page 93: ...y structure has loose or missing hardware Tighten loose hardware Replace missing hardware Body structure has cracked weld joints Repair immediately Body mounting brackets have loose hardware damaged h...

Page 94: ...cate repair service or adjustment is necessary Use an N to indicate vehicle not equipped Refer to Preventative Maintenance Chart and Lubrication Guide for additional information and requirements FOLLO...

Page 95: ...OUTSIDE AREA Check air pressure of tires Add air if air pressure lower than recommended on any tire before going on route Check wear of tire tread Replace any tire worn below tire manufacturer s recom...

Page 96: ...ds missing bolts or nuts or movement Inspect decals on curb side body for damage and readability Check air pressure of tires Add air to any tire with air pressure lower than recommended before going o...

Page 97: ...adability Inspect tailgate seal for visible damage Inspect underride bumper for damage and loose components Inspect slide assembly Cylinders hoses and fittings for leaks Hoses for wear and damage Cyli...

Page 98: ...inder hoses and fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware Check air pressure of tires Add air to any tire with air pressure lower than recomme...

Page 99: ...IMMEDIATELY REPLACE WORN OR DAMAGED WIRING Check wiring and cables for loose connections IMMEDIATELY TIGHTEN LOOSE CONNECTIONS OPERATION OF UNIT Skip this section if the unit will not be operated tod...

Page 100: ...s green light is ON and the PUMP ON light is ON If equipped The FILTER BYPASSED light is OFF If not and the filter was not changed before starting the unit report this to your supervisor immediately...

Page 101: ...e hook PUSH the control lever the cylinder should OUT EXTEND PULL the control lever the cylinder should move IN RETRACT Attach the cable hook to its storage eye Winch Release the cable hook from it st...

Page 102: ...ipper PULL the control lever the cart tipper should RAISE PUSH the control lever the cart tipper should LOWER Make sure the cart tipper is at the full LOWER position PRESS the Buzzer the in cab alarm...

Page 103: ...or panel PUSH the ejector lever and FULLY RETRACT the ejector panel CLOSE the tailgate The TAILGATE OPEN light and alarm are OFF Keep the engine running and continue the inspection IN CAB INSPECTION I...

Page 104: ...U S A 96 CHECKS AND INSPECTIONS INSPECTION RESULTS CODE All optional switches If equipped check the operation of each camera FINAL INSPECTION While you walk completely around the vehicle look for Flu...

Page 106: ...7 Heil Environmental Printed in U S A 98 PREVIEW Read this section to learn proper procedures for Checking the unit each day Starting the unit in cold weather Setting the unit up for the route Removin...

Page 107: ...rn the battery disconnect switch to the ON position whenever you will use the unit 3 You must check the position of the battery disconnect switch as part of the daily inspection NOTICE Battery cables...

Page 108: ...below 0 degrees F it is necessary to warm up the unit s hydraulic oil before you start your daily route operation or to check the oil level The hydraulic oil is sufficiently warmed when the temperatur...

Page 109: ...trols 2 Put the unit back in the position described above and check the oil level again 3 Add oil if necessary See the Recommended Hydraulic Oil chart below Refer to the Service Manual for instruction...

Page 110: ...Issued September 2017 Before Going on Route Copyright 2017 Heil Environmental Printed in U S A 102 HYDRAULIC OIL TANK WITH SIGHT GAUGE Figure 57 Typical Hydraulic Oil Tank External Filter...

Page 111: ...and MOVE the Slide Blade through at least one cycle of the start sweep and pack positions DANGER A tailgate in motion is dangerous Serious injury or death may occur if a person is struck by a moving t...

Page 112: ...nd CLOSED Check the TAILGATE UP light in the cab It must be OFF The tailgate clamps turnbuckles are tight and secure the tailgate For a unit with refuse the blade is up tight against refuse For a unit...

Page 114: ...Copyright 2017 Heil Environmental Printed in U S A 106 PREVIEW Read this section to learn about Setting up the unit for a route Loading refuse Packing the load Packing on the move Washout system Setti...

Page 115: ...N and OFF If equipped the side access door is CLOSED and LOCKED Use of Curb Side Drive If equipped drive from the curb side driver position ONLY on the collection route DO NOT use this station during...

Page 116: ...rve the DANGER and WARNING notices DANGER Your body or clothing can become caught by the blade while it moves Serious injury or death may occur if a person is in or near the hopper when the blade and...

Page 117: ...RELEASE the levers The levers will self center at the end of the commanded position by way of valve internal hydraulic pressure See the figure below Figure 60 Loading Refuse b The slide will move OUT...

Page 118: ...vehicle when using riding step DANGER Do not ride on or in the hopper opening Use riding step and obey all safety messages 9 Each helper must PRESS the buzzer on their side of the tailgate and let the...

Page 119: ...person is in or near the hopper when the blade and slide assembly move Clear the area near the hopper of all unnecessary people before you move the blade and slide assembly and keep all parts of your...

Page 120: ...r secures the container BEFORE you raise the container See Using a Latch Bar d PULL the control lever for the reeving mechanism until the reeving mechanism lifts the refuse container over the hopper s...

Page 121: ...in U S A 113 LOADING REFUSE WITH A REEVING MECHANISM CONTINUED h RELEASE the container s trunnion bar from the latch bar See Using a Latch Bar i MOVE the container to its pick up location Figure 62 R...

Page 122: ...ON The slide in out and blade up down operations can push refuse out of the hopper or break objects Refuse broken by the blade can cause moderate or minor injury Stay clear of the packer panel during...

Page 123: ...fuse into the body 4 Repeat Steps 1 and 3 as necessary to compact the refuse 5 Leave the blade against the refuse DANGER Do not use riding step when vehicle speed is more than 10 MPH or to travel more...

Page 124: ...or clothing can become caught by the blade while it moves Serious injury or death may occur if a person is in or near the hopper when the blade and slide assembly move Clear the area near the hopper o...

Page 125: ...n with retaining washers in place may not be secured with the latch bar and can suddenly move Death or serious injury can occur when a person is struck by a moving container that is not properly secur...

Page 126: ...refuse from the hopper and pack it into the body 3 Sweep the refuse from the hopper and pack it into the body a PULL the slide and blade levers at the same time and RELEASE the levers The levers will...

Page 127: ...to travel more than 2 tenths 0 2 of a mile Do not use riding step when vehicle operates in reverse Always face vehicle when using riding step DANGER Do not ride on or in the hopper opening Use riding...

Page 128: ...by way of valve internal hydraulic pressure b The slide will move IN and the blade will move DOWN c The hopper is now ready to receive refuse CAUTION A refuse container that is not in good condition...

Page 129: ...he control lever for the arm mechanism until the refuse bin rests firmly on the ground RELEASE the Throttle Advance Switch if you pressed it during loading d RELEASE the container from the arm mechani...

Page 130: ...e blade CAUTION The slide in out and blade up down operations can push refuse out of the hopper or break objects Refuse broken by the blade can cause moderate or minor injury Stay clear of the packer...

Page 131: ...act the refuse 5 Leave the blade against the refuse DANGER Do not use riding step when vehicle speed is more than 10 MPH or to travel more than 2 tenths 0 2 of a mile Do not use riding step when vehic...

Page 132: ...pper is now ready to receive refuse 2 Load the refuse from a container into the hopper See Figure 44 and Figure 45 a Set the refuse container in front of the roll bar until the container touches or ne...

Page 133: ...firmly on the ground and you can release the latch bar f RELEASE the container s trunnion bar from the latch bar See Using a Latch Bar g RELEASE the container from the roll bar mechanism h MOVE the c...

Page 134: ...ember 2017 On Route Operation Procedures Copyright 2017 Heil Environmental Printed in U S A 126 LOADING REFUSE WITH A ROLL BAR MECHANISM CONTINUED Figure 66 Roll Bar Setup Figure 67 Loading Refuse wit...

Page 135: ...step when vehicle operates in reverse Always face vehicle when using riding step DANGER Do not use an arm mechanism or roll bar as a riding step Obey safety messages and use the riding step for when t...

Page 136: ...e blade and slide assembly and keep all parts of your body away from the blade 1 Move the slide and blade into the START position See Figure 43 a PUSH the slide and blade levers at the same time and R...

Page 137: ...become caught by the blade while it moves Serious injury or death may occur if a person is in or near the hopper when the blade and slide assembly move Clear the area near the hopper of all unnecessa...

Page 138: ...e assembly and keep all parts of your body away from the blade CAUTION The slide in out and blade up down operations can push refuse out of the hopper or break objects Refuse broken by the blade can c...

Page 139: ...n assembly and its major components are two latch assemblies two latch bars two container guides and a bash bar Figure 58 shows the latch bar s components rotated down that is ready to accept a refuse...

Page 140: ...Issued September 2017 On Route Operation Procedures Copyright 2017 Heil Environmental Printed in U S A 132 USING A LATCH BAR CONTINUED Figure 71 Latch Bars Rotated Down Figure 72 Latch Bars Rotated Up...

Page 141: ...step when vehicle operates in reverse Always face vehicle when using riding step ACHIEVING PAYLOADS Read this section for advice and tips on how to pack the most efficient loads with your unit Payload...

Page 142: ...ravel The tailgate is fully LOWERED and CLOSED Check the TAILGATE UP light in the cab It must be OFF The tailgate clamps turnbuckles are tight and secure the tailgate For a unit with refuse the blade...

Page 143: ...Issued September 2017 Landfill Transfer Station Recycle Center Procedures Copyright 2017 Heil Environmental Printed in U S A 135 SECTION 9 LANDFILL TRANSFER STATION RECYCLE CENTER PROCEDURES...

Page 144: ...e Center Procedures Copyright 2017 Heil Environmental Printed in U S A 136 PREVIEW Read this section to learn about Setup conditions to dump the refuse Unloading the refuse Using the sump and optional...

Page 145: ...eps 1 Some suspensions allow more movement in the chassis than others Always stop the unit on the most stable hard dry and level surface you can find before you empty the refuse 2 Shift the transmissi...

Page 146: ...ure 73 Raising the Tailgate CAUTION Do not drive the unit for an extended distance The unit may become unstable and you may cause damage to the tailgate cylinders B Ejecting Refuse 1 Extend the Ejecto...

Page 147: ...p the tailgate or when the tailgate is propped is dangerous Serious injury or death may occur if any part of your body is between the tailgate and the body if the tailgate suddenly closes BEFORE you l...

Page 148: ...ruck by a moving tailgate or becomes trapped between the tailgate and the body Clear the area near the tailgate of all unnecessary people before you lower the tailgate 1 PUSH the TAILGATE lever to LOW...

Page 149: ...TING POSITION OPEN and PACK If the blade and slide do not operate correctly report the problem to your supervisor for maintenance action G Remove Refuse from the Engine and Exhaust Areas IMPORTANT Ins...

Page 150: ...NOTES 142...

Page 152: ...2017 End of Day Procedures Copyright 2017 Heil Environmental Printed in U S A 144 PREVIEW Read this section to learn about Parking the Unit Washout System Final Inspection Report to Employer Supervis...

Page 153: ...ce brake The backup alarm should sound in the cab If the alarm does not sound in the cab report this to your employer supervisor immediately 5 Check the unit for fluid leaks from the hoses cylinders v...

Page 154: ...NOTES 146...

Page 156: ...for leaks Check hoses for cracks crushes and cover blisters Repair or replace if necessary with genuine Heil parts Any replacement hose should be the same size and pressure rating as listed on the ori...

Page 157: ...the pump s bolt flange about 2 inches from the PTO and apply grease to female pilot of PTO pump flange Failure to lubricate female pilot of PTO as given may cause damage to the pump shaft Greasing is...

Page 158: ...NOTES 150...

Page 160: ...ental Printed in U S A 152 LUBRICATION GUIDE Clean fittings before applying grease and always pump enough grease into joint to remove the old grease Wipe off excess grease Lubricate moveable mechanica...

Page 161: ...Weekly 40 Hours 6 Inner Slide Pivot Not Shown 2 Weekly 40 Hours 7 PTO Drive Shaft 4 Weekly 40 Hours 8 Blade to Slide Bearing Not Shown 2 Weekly 40 Hours 9 Tailgate Control Levers 2 Weekly 40 Hours 10...

Page 162: ...NOTES 154...

Page 164: ...Read understand and follow the instructions within this document before operating servicing or adjusting referenced equipment Anyone using or maintaining this equipment must be familiar with the prod...

Page 165: ...throughout this manual Please read and follow instructions carefully For supplemental information refer to the following codes United States NFPA 52 State and Local Regulations Canada CAN CGA B109 CAN...

Page 166: ...ed natural gas fuel system has been purged with inert gas WARNING Avoid open flames and sparks near a compressed natural gas vehicle WARNING Do not smoke cigarettes cigars or use any other lit or spar...

Page 167: ...el shut off Pressure reduction from storage tanks to engine supply Fuel system filtration Liquid removal from fuel system B Fuel Module Components 1 High Pressure Gauge The high pressure gauge located...

Page 168: ...handle clockwise so arrow turns down and points to the OFF position to prohibit fuel flow from the tanks to the vehicle s engine Rotate the handle counterclockwise so arrow points to the ON position t...

Page 169: ...side the side maintenance access door within the filter bowl This filter collects both solid and liquid contaminants It requires periodic maintenance as outlined in CNG Fuel Module Maintenance and Par...

Page 170: ...he vehicle outside and away from any ignition sources 4 Do not use road flares 5 Do not smoke or allow anyone else to smoke near the vehicle 6 Turn the ignition switch off set the parking brake and tu...

Page 171: ...ach Tank Valve 4 Call Technical Services at 866 310 4345 for further assistance Emergency Venting Defueling Procedure If an emergency arises in which the fuel must be purged immediately an emergency v...

Page 172: ...FRONT OF BODY TOP OF BODY DECAL PLACEMENT In addition to the decal shown below there may be other decals placed on the fuel management module FMM tank compartments or elsewhere on the CNG system comp...

Page 173: ...sure for the high pressure solenoid valve to function properly 5 Start the engine 6 If this is the first start of the day let the vehicle idle for five minutes This will allow coolant to warm the fuel...

Page 174: ...two arrows facing each other Complete the connection by pushing the fueling hose fully onto the receptacle b Once the hose fits completely onto the fill receptacle you will hear a click and the arrow...

Page 175: ...1 Continued Figure 81 Type 1 Fueling Hoses 2 Type 2 This fueling hose operates in the following manner a Locate fill receptacle and remove dust cap b Slide fueling hose nozzle onto the fueling recepta...

Page 176: ...most environmentally responsible method Atmospheric venting of CNG might be illegal and against local environmental regulations for your area Check local laws and regulations before venting CNG to the...

Page 177: ...To completely deplete the CNG fuel from a vehicle the defueling hose can be connected to a CNG fuel recovery system instead of a second vehicle B CNG Fuel Module Defueling Operating Modes When the De...

Page 178: ...hree methods by which to defuel a CNG vehicle using a Defueling Panel with a Defueling Receptacle If your unit has the System option the ignition must be left ON while defueling in order for all tanks...

Page 179: ...e release of methane into the atmosphere b If atmospheric venting is acceptable in your area then a vent stack apparatus that meets the requirements established in either the Uniform Building Code or...

Page 180: ...ss the compressed natural gas fuel system has been purged with inert gas NOTICE Avoid exposing CNG system parts to molten metal from weld torch cutting or grinding splatter The CNG system and or the C...

Page 181: ...may cause serious injury WARNING Never weld on any part of a compressed natural gas vehicle unless the compressed natural gas fuel system has been purged with inert gas WARNING Make sure the unit is i...

Page 182: ...ce should be safety The primary preparation involves relieving the pressure within the system BEFORE performing any maintenance procedures Follow the steps as outlined to ensure that no pressure remai...

Page 183: ...d Natural Gas CNG Option Copyright 2017 Heil Environmental Printed in U S A 175 FUEL MANAGEMENT MODULE FMM REFERENCE DRAWING Component drawing for Heil 151 4764 Fuel Management Module is shown below F...

Page 184: ...el system inspector NOTICE Inspections must be performed by qualified inspectors using guidelines from the fuel cylinder manufacturer in addition to the guidelines listed here 1 Based on cylinder manu...

Page 185: ...of Features Display screen inside the cab which gives live pressure monitoring for each tank and system Visual warning in form of messages and color on the screen along with audible alarm whenever so...

Page 186: ...pressures of each tank and of the system When a pressure transducer sensor fails or becomes unplugged Diagnostic Display along with an audible alarm Whenever there is a single sensor issue the main sc...

Page 187: ...lied to them Leak Detection Solenoid Lock The system is capable of detecting a leak in the system or leak in any tank when the ignition is initially OFF and the leak starts For safety purposes if a le...

Page 188: ...eak detection notifications Other leak detection notifications exist and are not shown here WARNING You must follow all safety emergency procedures of your company in the event of a CNG leak At a mini...

Page 189: ...m summary screen to get more details as seen in the figure to the bottom right Alarm Summary Screen can be reached by pressing the right arrow on the display twice The figures on this page show exampl...

Page 190: ...FMM to tanks on high pressure side 3 Go inside the cab and on display screen hold ok button on screen until it prompts you to enter maintenance code 4 Enter the maintenance bypass code and you will s...

Page 191: ...uel Warning alert message along with an audible alert Figure 99 Display Screenshot Low Fuel Warning CNG Tank Option Configuration The system is designed for different tank configurations and is a comm...

Page 192: ...the Ignition Power ON or OFF and the system voltage the software revisions of the Cortex Display and Cortex Controller programs Figure 101 Display Screenshot System Inputs System Outputs The display...

Page 193: ...ank Solenoids Valves have failed to open due to the loss of Ignition Power which is required to open the Tank Solenoids Valves Figure 103 Display Screenshot Ignition Power OFF System Over Voltage The...

Page 194: ...ng Follow the instructions below and then use one of the methods described in CNG Fuel Module Defueling Methods Ignition will have to be left ON to defuel all tanks with functioning solenoids 1 Remove...

Page 195: ...spect the tailgate 139 CNG front of body decal placement 164 CNG fuel cylinder and system inspection 176 CNG system inspection preventive care schedule 174 maintenenance 173 174 preparation before mai...

Page 196: ...NrG optional solenoid system leak detection 180 leak detection solenoid lock 179 low fuel level detection 183 maintenance bypass 182 pressure transducer sensors 178 solenoid failure detection 179 181...

Page 197: ...ng out the unit 59 locking the tailgate 141 lock out tag out 57 59 lower LOWER 24 lowering the tailgate 140 lubrication guide 152 153 M may 24 must 24 N notice 24 31 O off OFF 24 on ON 24 operator 24...

Page 198: ...13 setting up the unit for dumping 137 should 24 side access door 24 side access doors 17 sight gauge 102 slide upper panel assembly 17 slide blade controls 17 standard indicator lights 64 standard o...

Page 199: ...38 139 140 141 UNLOCK 24 unlocking and raising the tailgate 137 upper panel lever 66 use of curb side drive 107 use personal protective equipment 33 using a latch bar 131 132 W warming up the hydrauli...

Page 200: ...NOTES 192...

Page 201: ...ustomer Service Department within sixty 60 days of the equipment s In Service date Wear items are excluded from warranty coverage All OEM service parts sold by Heil have a six 6 month warranty from th...

Page 202: ...w heil com Customer Care 866 ASK HEIL 866 275 4345 Heil Environmental 4301 Gault Avenue North Fort Payne AL 35967 9984 Parts Central 800 528 5308 Technical Service 866 310 4345 TechSupport DoverESG co...

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HEIL PT 1000, Operation Manual

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Summary of Contents for PT 1000

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