Heat Controller H 006 Installation, Operation And Maintenance Manual Download Page 8

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HORIZONTAL INSTALLATION

Horizontal Unit Location

Units are not designed for outdoor installation. Locate 
the unit in an INDOOR area that allows enough space 
for service personnel to perform typical maintenance or 
repairs without removing unit from the ceiling. Horizontal 
units are typically installed above a false ceiling or in a 
ceiling plenum. Never install units in areas subject to 
freezing or where humidity levels could cause cabinet 
condensation (such as unconditioned spaces subject 
to 100% outside air). Consideration should be given to 
access for easy removal of the filter and access panels. 
Provide sufficient room to make water, electrical, and 
duct connection(s). 

If the unit is located in a confined space, such as a closet, 
provisions must be made for return air to freely enter the 
space by means of a louvered door, etc. Any access panel 
screws that would be difficult to remove after the unit is 
installed should be removed prior to setting the unit. Refer 
to Figure  for an illustration of a typical installation. Refer 
to unit submittal data or engineering design guide for 
dimensional data.

Conform to the following guidelines when selecting  
unit location:
1.   Provide a hinged access door in concealed-spline 

or plaster ceilings. Provide removable ceiling 
tiles in T-bar or lay-in ceilings. Refer to horizontal 
unit dimensions for specific series and model in 
unit submittal data. Size the access opening to 
accommodate the service technician during the 
removal or replacement of the compressor and the 
removal or installation of the unit itself.

.   Provide access to hanger brackets, water valves 

and fittings. Provide screwdriver clearance to access 
panels, discharge collars and all electrical connections.

.   DO NOT obstruct the space beneath the unit with 

piping, electrical cables and other items that prohibit 
future removal of components or the unit itself.

4.   Use a manual portable jack/lift to lift and support the 

weight of the unit during installation and servicing.

The installation of water source heat pump units and all 
associated components, parts and accessories which 
make up the installation shall be in accordance with 
the regulations of ALL authorities having jurisdiction 
and MUST conform to all applicable codes. It is the 
responsibility of the installing contractor to determine and 
comply with ALL applicable codes and regulations.

Mounting Horizontal Units

Horizontal units have hanger kits pre-installed from the 
factory as shown in figure 1. Figure  shows a typical 
horizontal unit installation.

Horizontal heat pumps are typically suspended above 
a ceiling or within a soffit using field supplied, threaded 
rods sized to support the weight of the unit.

Use four (4) field supplied threaded rods and factory 
provided vibration isolators to suspend the unit. Hang the 
unit clear of the floor slab above and support the unit by 
the mounting bracket assemblies only. DO NOT attach 
the unit flush with the floor slab above.

Pitch the unit toward the drain as shown in Figure  to 
improve the condensate drainage. On small units (less 
than .5 tons/8.8kW) ensure that unit pitch does not 
cause condensate leaks inside the cabinet.

Drain 

Connection

3/8" [10mm] Threaded

Rod (by others)

Vibration Isolator

(factory supplied)

Washer

(by others)

Double Hex Nuts

(by others)

Varilla Roscada de 3/8"
(fabricada por terceros)

Arandela
(fabricada por terceros)

Tuercas Hexagonales
Dobles (por terceros)

Instale los Tornillos como
se Indica en el Diagrama

La longitud de este tornillo
debe ser de solamente 1/2” para evitar daños

Aislador de Vibraciones
(para codificación por color y
notas de instalación, consulte
las instrucciones de
instalación del soport
e colgador)

1/4" [6.4mm] pitch
for drainage

Figure 1: Hanger Bracket

Figure 2: Horizontal Unit Pitch

Summary of Contents for H 006

Page 1: ...ns Commercial Water Source Heat Pumps HEAT CONTROLLER INC 1900 Wellworth Ave Jackson Michigan 49203 Ph 517 787 2100 Fax 517 787 9341 www heatcontroller com THE QUALITY LEADER IN CONDITIONING AIR Insta...

Page 2: ...and High Static Z Straight and High Static Y Back and High Static 1 2 3 456 7 8 9 10 11 12 13 14 Table of Contents Model Nomenclature 1 Storage 3 Pre Installation 3 Physical Data 4 Dimensional Data 5...

Page 3: ...ts as a source of heating or cooling during the construction process The mechanical components and filters will quickly become clogged with construction dirt and debris which may cause system damage W...

Page 4: ...the unit and its operation Thoroughly check the system before operation Prepare units for installation as follows 1 Compare the electrical data on the unit nameplate with ordering and shipping inform...

Page 5: ...x 24 610 x 610 24 x 24 610 x 610 1 14 x 24 1 18 x 24 Weight Operating lbs kg 103 47 105 48 114 52 181 82 189 86 197 89 203 92 218 99 263 119 278 126 Weight Packaged lbs kg 113 51 115 52 124 56 186 84...

Page 6: ...0 8 1 8 0 8 1 2 8 1 5 1 2 1 0 8 8 9 6 7 5 2 1 3 16 1 9 8 1 1 0 6 cm 48 5 86 6 27 9 24 4 2 0 4 4 2 0 20 6 13 0 5 4 1 9 22 7 17 0 13 3 3 3 41 0 25 0 2 7 1 5 018 in 20 1 43 1 17 1 15 3 2 4 1 9 2 1 1 2 12...

Page 7: ...5 55 9 3 6 7 1 24 0 7 1 15 6 5 9 7 3 14 9 22 5 22 7 12 9 22 9 22 9 14 0 5 3 41 1 25 1 1 9 018 in 21 5 21 5 39 0 1 8 3 8 15 2 3 6 8 1 2 3 1 2 4 1 7 1 10 1 6 4 3 8 14 0 14 0 5 3 2 3 18 3 20 2 0 7 cm 54...

Page 8: ...electrical cables and other items that prohibit future removal of components or the unit itself 4 Use a manual portable jack lift to lift and support the weight of the unit during installation and se...

Page 9: ...ower Disconnect Power Wiring Insulated supply duct with at least one 90 deg elbow to reduce air noise Return Air Supply Air Unit Hanger 3 8 10mm threaded rods Unit Power Flexible Duct Connector Figure...

Page 10: ...position as shown being careful with the blower wiring 3 Check blower wire routing and connections for tension or contact with sheet metal edges Reroute if necessary 4 Check refrigerant tubing for con...

Page 11: ...19mm ID plastic hose Insure that the hose is without kinks to maintain unobstructed flow of condensate from the unit to the drain Verify that condensate line is pitched towards the drain 1 4 per foot...

Page 12: ...eyond all four edges of the unit 2 Provide adequate clearance for filter replacement and drain pan cleaning Do not block filter access with piping conduit or other materials Refer to unit submittal da...

Page 13: ...r neoprene isolation pad to minimize vibration transmission to the building structure Figure 9 Vertical Sound Attenuation Condensate Piping Vertical Units Vertical units utilize a condensate hose insi...

Page 14: ...compound is preferred use compound only in small amounts on the external pipe threads of the fitting adapters Prevent sealant from reaching the flared surfaces of the joint Note When anti freeze is us...

Page 15: ...ed pumping systems may also be included in the external piping The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation see Piping System Cleaning...

Page 16: ...s are OK to 0 5 ppm Ammonia ion All 0 5 ppm as hydroxide chloride nitrate and sulfate compounds Maximum Maximum Allowable at maximum water temperature Chloride Levels 50 F 10 C 75 F 24 C 100 F 38 C Co...

Page 17: ...0 1 80 7 5 8 9 15 5 575 60 3 518 633 1 4 7 39 0 1 40 6 1 7 2 15 1 208 230 60 1 197 254 1 25 6 170 0 4 30 29 9 36 4 60 V H060 3 208 230 60 3 197 254 1 14 7 124 0 4 30 19 0 22 7 35 4 460 60 3 414 506 1...

Page 18: ...size Grnd Rev 5 17 01 B Capacitor WARNING Disconnect electrical power source to prevent injury or death from electrical shock 208 Volt Operation All commercial 208 230 Volt units are factory wired fo...

Page 19: ...mostat should be wired directly to the CXM board Figure 19 Low Voltage Field Wiring Low Water Temperature Cutout The CXM control senses low water temperature utilizing thermistor FP1 Note that the FP1...

Page 20: ...60 seconds to open very little water will flow before 45 seconds Once fully open an end switch allows the compressor to be energized Only relay or triac based electronic thermostats should be used wit...

Page 21: ...ermostat wires protrude through the middle of the back plate Mark the position of the back plate mounting holes and drill holes with a 3 16 5mm bit Install supplied anchors and secure plate to the wal...

Page 22: ...21 TYPICAL WIRING DIAGRAM HCH HCV UNITS WITH CXM BOARD SINGLE PHASE...

Page 23: ...Description of Operation LED Alarm Relay Normal Mode On Open Normal Mode with UPS Warning On Cycle closed 5 sec Open 5 sec CXM is non functional Off Open Fault Retry Slow Flash Open Lockout Fast Flash...

Page 24: ...ds normal operation is restored This is not considered a fault or lockout If the CXM is in over under voltage shutdown for 15 minutes the alarm relay will close Over under voltage shut down code 7 Uni...

Page 25: ...gle most important step to insure proper start up and continued efficient operation of the system Follow the instructions below to properly clean and flush the system 1 Insure that electrical power to...

Page 26: ...and adjust water pH if necessary to maintain a level between 6 and 8 5 Proper pH promotes longevity of hoses and fittings see table 3 System flushing Verify that all hoses are connected end to end wh...

Page 27: ...thermostat to the lowest setting Place the thermostat mode switch in the HEAT position b Slowly raise the thermostat to a higher temperature until the compressor activates c Check for warm air deliver...

Page 28: ...27 Table 8e HCH_HCV Coax Water Pressure UNIT OPERATING CONDITIONS Table 9 Water Temperature Change Through Heat Exchanger...

Page 29: ...per Sub Temp Temp Pressure Pressure Super Sub Temp Temp Temp F GPM ton PSIG PSIG heat cooling Rise F Drop F DB PSIG PSIG heat cooling Drop F DB Rise F 1 5 66 75 160 1 0 10 0 6 16 0 0 5 60 70 05 0 10 1...

Page 30: ...produce a slimy substance in the drain pan it may be necessary to treat the drain pan chemically with an algaecide approximately every three months to minimize the problem The condensate pan may also...

Page 31: ...heck static vs blower table X Air Temperature out of range Too much cold vent air Bring entering air temp within design parameters X Improper temperature limit setting 30 F vs 10 F Normal airside appl...

Page 32: ...X X Inlet Water too Hot or Cold Check load loop sizing loop backfill ground moisture High Head Pressure X Reduced or no Air flow Check for dirty air filter and clean or replace in heating Check fan m...

Page 33: ..._______ flow rate diff factor _____________ Btu hr Superheat Subcooling Suction temperature suction saturation temp Discharge saturation temp liquid line temp deg F deg F Look up pressure drop in I O...

Page 34: ...4006 1900 WELLWORTH AVENUE JACKSON MICHIGAN 49203 THE QUALITY LEADER IN CONDITIONING AIR visit us at www heatcontroller com Specifications and performance data subject to change without notice 97B0016...

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