Heat Controller H 006 Installation, Operation And Maintenance Manual Download Page 4

GENERAL INFORMATION

Inspection

Upon receipt of the equipment, carefully check the shipment 
against the bill of lading. Make sure all units have been 
received. Inspect the packaging of each unit, and inspect 
each unit for damage. Insure that the carrier makes proper 
notation of any shortages or damage on all copies of the 
freight bill and completes a common carrier inspection 
report. Concealed damage not discovered during unloading 
must be reported to the carrier within 15 days of receipt of 
shipment. If not filed within 15 days, the freight company 
can deny the claim without recourse. Note: It is the 
responsibility of the purchaser to file all necessary claims 
with the carrier. Notify Heat Controller, Inc. of all damage 
within fifteen (15) days of shipment.

Storage

Equipment should be stored in its original packaging in 
a clean, dry area. Store units in an upright position at all 
times. Stack units a maximum of  units high.

Unit Protection

Cover units on the job site with either the original packaging 
or an equivalent protective covering. Cap the open ends 
of pipes stored on the job site. In areas where painting, 
plastering, and/or spraying has not been completed, all 
due precautions must be taken to avoid physical damage 
to the units and contamination by foreign material. Physical 
damage and contamination may prevent proper start-up and 
may result in costly equipment clean-up.

Examine all pipes, fittings, and valves before installing 
any of the system components. Remove any dirt or debris 
found in or on these components.

Pre-Installation

Installation, Operation, and Maintenance instructions 
are provided with each unit. Horizontal equipment is 
designed for installation above false ceiling or in a ceiling 
plenum. Other unit configurations are typically installed 
in a mechanical room. The installation site chosen 
should include adequate service clearance around the 
unit. Before unit start-up, read all manuals and become 
familiar with the unit and its operation. Thoroughly check 
the system before operation.

Prepare units for installation as follows:

1.   Compare the electrical data on the unit nameplate 

with ordering and shipping information to verify that 
the correct unit has been shipped.

.   Keep the cabinet covered with the original packaging 

until installation is complete and all plastering, 
painting, etc. is finished.

.   Verify refrigerant tubing is free of kinks or dents and 

that it does not touch other unit components.

4.   Inspect all electrical connections. Connections must 

be clean and tight at the terminals.

5.   Remove any blower support packaging.

6.   REMOVE COMPRESSOR SUPPORT PLATE 1/4” 

SHIPPING BOLTS ( on each side) TO MAXIMIZE 
VIBRATION AND SOUND ATTENUATION.

7.   Some airflow patterns are field convertible (horizontal 

units only). Locate the airflow conversion section of 
this IOM.

8.  Locate and verify any hanger or other accessory kit 

located in the compressor section or blower section.

CAUTION!

  All three phase scroll compressors 

must have direction of rotation verified at start-up. 
Verification is achieved by checking compressor 
Amp draw. Amp draw will be substantially lower 
compared to nameplate values. Additionally, 
reverse rotation results in an elevated sound level 
compared to correct rotation. Reverse rotation 
will result in compressor internal overload trip 
within several minutes. Verify compressor type 
before proceeding.

CAUTION! 

  DO NOT store or install units 

in corrosive environments or in locations 
subject to temperature or humidity extremes 
(e.g., attics, garages, rooftops, etc.). 
Corrosive conditions and high temperature 
or humidity can significantly reduce 
performance, reliability, and service life. 
Always move units in an upright position. 
Tilting units on their sides may cause 
equipment damage.

NOTICE! 

 Failure to remove shipping bolts from 

compressor base will cause excessive noise.

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CAUTION! 

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CAUTION! 

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CAUTION! 

CAUTION!  CUT HAZARD

 - Failure to follow 

this caution may result in personal injury. 
Sheet metal parts may have sharp edges 
or burrs. Use care and wear appropriate 
protective clothing, safety glasses and gloves 
when handling parts and servicing heat 
pumps.

Summary of Contents for H 006

Page 1: ...ns Commercial Water Source Heat Pumps HEAT CONTROLLER INC 1900 Wellworth Ave Jackson Michigan 49203 Ph 517 787 2100 Fax 517 787 9341 www heatcontroller com THE QUALITY LEADER IN CONDITIONING AIR Insta...

Page 2: ...and High Static Z Straight and High Static Y Back and High Static 1 2 3 456 7 8 9 10 11 12 13 14 Table of Contents Model Nomenclature 1 Storage 3 Pre Installation 3 Physical Data 4 Dimensional Data 5...

Page 3: ...ts as a source of heating or cooling during the construction process The mechanical components and filters will quickly become clogged with construction dirt and debris which may cause system damage W...

Page 4: ...the unit and its operation Thoroughly check the system before operation Prepare units for installation as follows 1 Compare the electrical data on the unit nameplate with ordering and shipping inform...

Page 5: ...x 24 610 x 610 24 x 24 610 x 610 1 14 x 24 1 18 x 24 Weight Operating lbs kg 103 47 105 48 114 52 181 82 189 86 197 89 203 92 218 99 263 119 278 126 Weight Packaged lbs kg 113 51 115 52 124 56 186 84...

Page 6: ...0 8 1 8 0 8 1 2 8 1 5 1 2 1 0 8 8 9 6 7 5 2 1 3 16 1 9 8 1 1 0 6 cm 48 5 86 6 27 9 24 4 2 0 4 4 2 0 20 6 13 0 5 4 1 9 22 7 17 0 13 3 3 3 41 0 25 0 2 7 1 5 018 in 20 1 43 1 17 1 15 3 2 4 1 9 2 1 1 2 12...

Page 7: ...5 55 9 3 6 7 1 24 0 7 1 15 6 5 9 7 3 14 9 22 5 22 7 12 9 22 9 22 9 14 0 5 3 41 1 25 1 1 9 018 in 21 5 21 5 39 0 1 8 3 8 15 2 3 6 8 1 2 3 1 2 4 1 7 1 10 1 6 4 3 8 14 0 14 0 5 3 2 3 18 3 20 2 0 7 cm 54...

Page 8: ...electrical cables and other items that prohibit future removal of components or the unit itself 4 Use a manual portable jack lift to lift and support the weight of the unit during installation and se...

Page 9: ...ower Disconnect Power Wiring Insulated supply duct with at least one 90 deg elbow to reduce air noise Return Air Supply Air Unit Hanger 3 8 10mm threaded rods Unit Power Flexible Duct Connector Figure...

Page 10: ...position as shown being careful with the blower wiring 3 Check blower wire routing and connections for tension or contact with sheet metal edges Reroute if necessary 4 Check refrigerant tubing for con...

Page 11: ...19mm ID plastic hose Insure that the hose is without kinks to maintain unobstructed flow of condensate from the unit to the drain Verify that condensate line is pitched towards the drain 1 4 per foot...

Page 12: ...eyond all four edges of the unit 2 Provide adequate clearance for filter replacement and drain pan cleaning Do not block filter access with piping conduit or other materials Refer to unit submittal da...

Page 13: ...r neoprene isolation pad to minimize vibration transmission to the building structure Figure 9 Vertical Sound Attenuation Condensate Piping Vertical Units Vertical units utilize a condensate hose insi...

Page 14: ...compound is preferred use compound only in small amounts on the external pipe threads of the fitting adapters Prevent sealant from reaching the flared surfaces of the joint Note When anti freeze is us...

Page 15: ...ed pumping systems may also be included in the external piping The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation see Piping System Cleaning...

Page 16: ...s are OK to 0 5 ppm Ammonia ion All 0 5 ppm as hydroxide chloride nitrate and sulfate compounds Maximum Maximum Allowable at maximum water temperature Chloride Levels 50 F 10 C 75 F 24 C 100 F 38 C Co...

Page 17: ...0 1 80 7 5 8 9 15 5 575 60 3 518 633 1 4 7 39 0 1 40 6 1 7 2 15 1 208 230 60 1 197 254 1 25 6 170 0 4 30 29 9 36 4 60 V H060 3 208 230 60 3 197 254 1 14 7 124 0 4 30 19 0 22 7 35 4 460 60 3 414 506 1...

Page 18: ...size Grnd Rev 5 17 01 B Capacitor WARNING Disconnect electrical power source to prevent injury or death from electrical shock 208 Volt Operation All commercial 208 230 Volt units are factory wired fo...

Page 19: ...mostat should be wired directly to the CXM board Figure 19 Low Voltage Field Wiring Low Water Temperature Cutout The CXM control senses low water temperature utilizing thermistor FP1 Note that the FP1...

Page 20: ...60 seconds to open very little water will flow before 45 seconds Once fully open an end switch allows the compressor to be energized Only relay or triac based electronic thermostats should be used wit...

Page 21: ...ermostat wires protrude through the middle of the back plate Mark the position of the back plate mounting holes and drill holes with a 3 16 5mm bit Install supplied anchors and secure plate to the wal...

Page 22: ...21 TYPICAL WIRING DIAGRAM HCH HCV UNITS WITH CXM BOARD SINGLE PHASE...

Page 23: ...Description of Operation LED Alarm Relay Normal Mode On Open Normal Mode with UPS Warning On Cycle closed 5 sec Open 5 sec CXM is non functional Off Open Fault Retry Slow Flash Open Lockout Fast Flash...

Page 24: ...ds normal operation is restored This is not considered a fault or lockout If the CXM is in over under voltage shutdown for 15 minutes the alarm relay will close Over under voltage shut down code 7 Uni...

Page 25: ...gle most important step to insure proper start up and continued efficient operation of the system Follow the instructions below to properly clean and flush the system 1 Insure that electrical power to...

Page 26: ...and adjust water pH if necessary to maintain a level between 6 and 8 5 Proper pH promotes longevity of hoses and fittings see table 3 System flushing Verify that all hoses are connected end to end wh...

Page 27: ...thermostat to the lowest setting Place the thermostat mode switch in the HEAT position b Slowly raise the thermostat to a higher temperature until the compressor activates c Check for warm air deliver...

Page 28: ...27 Table 8e HCH_HCV Coax Water Pressure UNIT OPERATING CONDITIONS Table 9 Water Temperature Change Through Heat Exchanger...

Page 29: ...per Sub Temp Temp Pressure Pressure Super Sub Temp Temp Temp F GPM ton PSIG PSIG heat cooling Rise F Drop F DB PSIG PSIG heat cooling Drop F DB Rise F 1 5 66 75 160 1 0 10 0 6 16 0 0 5 60 70 05 0 10 1...

Page 30: ...produce a slimy substance in the drain pan it may be necessary to treat the drain pan chemically with an algaecide approximately every three months to minimize the problem The condensate pan may also...

Page 31: ...heck static vs blower table X Air Temperature out of range Too much cold vent air Bring entering air temp within design parameters X Improper temperature limit setting 30 F vs 10 F Normal airside appl...

Page 32: ...X X Inlet Water too Hot or Cold Check load loop sizing loop backfill ground moisture High Head Pressure X Reduced or no Air flow Check for dirty air filter and clean or replace in heating Check fan m...

Page 33: ..._______ flow rate diff factor _____________ Btu hr Superheat Subcooling Suction temperature suction saturation temp Discharge saturation temp liquid line temp deg F deg F Look up pressure drop in I O...

Page 34: ...4006 1900 WELLWORTH AVENUE JACKSON MICHIGAN 49203 THE QUALITY LEADER IN CONDITIONING AIR visit us at www heatcontroller com Specifications and performance data subject to change without notice 97B0016...

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