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Extreme Hazard

This action poses a serious threat that could result in 

personal injury or death, as well as permanent damage to 

the equipment. Proceed with caution. 

EXTREME HAZARD: 

The 

HBX ZON-0600

 is a microprocessor based controller and as such is not to be regarded as a safety (limit) 

control.  Please consult and install the heating or cooling appliance in accordance with the manufacturer’s recommendations.

Moderate Hazard

This action may cause personal injury or have adverse 

effects on the installation process if handled incorrectly.

WARNING:

 Only suitably qualified individuals with formal training in electrical and hydronic controls should attempt the installation 

of this equipment.  Incorrect wiring and installation will affect the warranty provided with this unit.  Wiring must be completed in 

accordance with the codes and practices applicable to the jurisdiction for the actual installation.

WARNING:

 Non-serviceable product. Send to HBX Controls Inc. only for service.

WARNING:

 This product can expose you to chemicals including lead, which is known to the State of California to cause cancer 

and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

WARNING:

 a) Use copper conductors only if the terminal is acceptable only for connections to copper wire; b) Use aluminum 

conductors only or use aluminum or copper-clad aluminum condctors only if the terminal is acceptable only for connection to 

aluminum wire; or c) use copper or aluminum conductors or use copper, copper-clad aluminum, or aluminum conductors if the 

terminal is acceptable for connection to either copper or aluminum wire.

WARNING:

 Use only copper conductor supply wire suitable for at least 105 °C

WARNING:

 All circuits must have a common disconnect and be connected to the same pole of the disconnect.

WARNING:

 THM-0600 only for use with ZON-0600

Disconnect Power Source

The presence of low voltage(24VAC) or high 

voltage(120VAC) could result in personal injury or 

permanent damage to components or equipment.

Point of Interest

This point clarifies pertinent information, or brings your 

attention to an action that may have adverse effects on 

the installation process.

Drawing Reference

Refer to the specified electrical or mechanical drawing at 

the back of the manual.

SAFETY SYMBOLS

SAFETY WARNINGS

RECEIPT & INSPECTION

After receiving, inspect the unit for any possible physical damage that may have occurred during transportation.

After unpacking the unit make sure the box contains:

•  1 x Terminal Screwdriver (2.5 mm)

•  1 x Manual

•  1x HBX ZON-0600

Summary of Contents for ZON-0600

Page 1: ...HBX Control Systems Inc Installation Manual ZON 0600 Version 1 0 0 ZON 0600 Zone Control...

Page 2: ...Table of Contents TABLE OF CONTENTS Introduction 1 3 Description 1 Safety Symbols Warnings 2 Receipt Inspection 2 Technical Data and Dimensions 3 Wiring Installation 4 25 Wiring 4 Installation 5 Main...

Page 3: ...nal zones with the ability of wireless expansion between modules Each controller is now Wi Fi enabled eliminating the need to use the an external Wi Fi module for online connection Each zone can be vi...

Page 4: ...e harm For more information go to www P65Warnings ca gov WARNING a Use copper conductors only if the terminal is acceptable only for connections to copper wire b Use aluminum conductors only or use al...

Page 5: ...AC 5A or 24VAC 5A Input 120VAC 15A Max or 24VAC 5A 2 x Pump Relay 120VAC 5A 1x Auxiliary input 24VAC 2A Thermistor Combined relay power should not exceed 15A Weight 0 75 kg Dimensions 131mm W x 246mm...

Page 6: ...WER 120 17 N L 16 15 0 4 3 I TT1 0 6 5 I TT2 5 TH1 10 9 6 5 12 11 6 5 14 13 6 5 16 15 6 2 Y G 20 19 2 X 21 2 5A 1 PUMP 1 1 2 1 1 PUMP 2 3 4 1 5A HBX ZON 0600 Zone Control N ZN 1 7 8 H N 9 10 H ZN 2 N...

Page 7: ...are using a single thermostat ensure it is connected to TH1 on the control It is normal for the thermostat to take up to two 2 minutes to startup The THM 0600 should not be installed in a high humidi...

Page 8: ...oor Temp or Aux temperature for a displayed only temp When the setpoint is being used the actual temp will be displayed in blue on the left and the target will be on the right When the Auxiliary setpo...

Page 9: ...he connected thermostat to the associated zone If no thermostat is connected to a zone that zone will not be displayed Secondary Zone Sync code of any LINKED ZON 0600 s to this primary ZON 0600 This w...

Page 10: ...call DEMAND SELECTIONS HD Low Temp Heat demand low temperature such as radiant in floor HD2 High Temp Heat demand high temperature such as a fancoil or baseboard heaters 2nd stage fan coil AUX Aux Se...

Page 11: ...be delayed to run after the call associated with it has been activated Pump Exercise Time 0 240 hours the amount of time that need to pass before the pumps will exercise the system pumps 0 no exercisi...

Page 12: ...input this network exactly how it would appear including spaces numbers capital or lowercase letters and or special characters Wi Fi SSID Scan Pressing this will allow the ZON 0600 to actively scan fo...

Page 13: ...at Sun Time Zone Select the time zone for your area STANDARD TIMEZONES DAYLIGHT SAVINGS Atlantic Standard Time AST GMT 4 Eastern Standard Time EST GMT 5 Central Standard Time CST GMT 6 Mountain Standa...

Page 14: ...and then shut off at 124 Priority Shield None 1 7 Priority for this Auxiliary Thermistor Shield not affected by another zones priority None No priority for this zone any other zone with priority will...

Page 15: ...for the zone outputs to run after the call associated with it has been removed DAMPER COMMUNICATION On Off Communication between ZON 0600 s in respect to dampers associated with one fancoil For exampl...

Page 16: ...2 stage N O they take over the next zone output for example the THM 1 is set to 2 stage N O then the damper operates on the zone 2 output also the THM 2 thermostat output will switch off and if a ther...

Page 17: ...stat 1 2 1 1 DO NOT CONNECT POWER HERE INT ROOM EXT ROOM HBX TH TH Fancoil R W Y G C C X Humidity Device System Pump 1 THM 0600 3 COMM 6 5 3 TH 2 TH 4 3 2 Thermostat 1 2 1 1 DO NOT CONNECT POWER HERE...

Page 18: ...INT ROOM EXT ROOM HBX TH TH THM 0600 3 COMM 6 5 3 TH 2 TH 4 3 2 Thermostat 1 2 1 1 DO NOT CONNECT POWER HERE INT ROOM EXT ROOM HBX TH TH Fancoil R W Y G C DHW Sensor Not included with ZON 0600 can use...

Page 19: ...ancoil Outputs EXT THM TH2 TH3 TH4 Aux Therm Input Actuators 2 3 4 1 C R L N 120 VAC 24 VAC TT2 Cold Demand TT1 Heat Demand Zone 1 Zone 2 Zone 3 Zone 4 THM 0600 3 COMM 6 5 3 TH 2 TH 4 3 2 Thermostat 1...

Page 20: ...2 1 1 DO NOT CONNECT POWER HERE INT ROOM EXT ROOM HBX TH TH THM 0600 3 COMM 6 5 3 TH 2 TH 4 3 2 Thermostat 1 2 1 1 DO NOT CONNECT POWER HERE INT ROOM EXT ROOM HBX TH TH Fancoil R W Y G C DO NOT CONNEC...

Page 21: ...600 3 COMM 6 5 3 TH 2 TH 4 3 2 Thermostat 1 2 1 1 DO NOT CONNECT POWER HERE INT ROOM EXT ROOM HBX TH TH THM 0600 3 COMM 6 5 3 TH 2 TH 4 3 2 Thermostat 1 2 1 1 DO NOT CONNECT POWER HERE INT ROOM EXT RO...

Page 22: ...ZONE POWER 5A 5A 5A 5A 1 2 1 1 W R Fancoil Outputs 0 8 7 I TT3 Demand Outputs 1 18 17 1 Thermostat Signal Communication Fancoil Outputs EXT THM TH2 TH3 TH4 Aux Therm Input Damper 5 Zone 5 Radiant C R...

Page 23: ...Humidity Device System Pump 1 THM 0600 3 COMM 6 5 3 TH 2 TH 4 3 2 Thermostat 1 2 1 1 DO NOT CONNECT POWER HERE INT ROOM EXT ROOM HBX TH TH DO NOT CONNECT POWER HERE GR POWER 120 17 N L 16 15 0 4 3 I T...

Page 24: ...odules are controlling the same system pump then the system pump outputs should be wired in parallel Check priorities settings Fancoil outputs won t turn on Verify wiring Check the demand settings See...

Page 25: ...ole remedy shall be at HBX s option repair or replacement The foregoing warranties and remedies are exclusive and in lieu of all other warranties expressed or implied either in fact or by operation of...

Page 26: ...H B X Z O N 0 6 0 0 Z o n e C o n t r o l V e r s i o n 1 0 0 Page 24 NOTES...

Page 27: ...H B X Z O N 0 6 0 0 Z o n e C o n t r o l V e r s i o n 1 0 0 Page 25 NOTES...

Page 28: ...ems Inc 2021 Toll Free Technical Support 1 855 410 2341 Phone 1 403 720 0029 Fax 1 403 720 0054 Email info hbxcontrols com Web www hbxcontrols com HBX Control Systems Inc 4516 112th Avenue SE Calgary...

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