Haulotte Group STAR 13 P Maintenance Book Download Page 5

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CONTENTS

Maintenance Book

Inspection and

maintenance

schedule

1 - Maintenance Schedule . . . . . . . . . . . . . . . . . . .

2 - Inspection program . . . . . . . . . . . . . . . . . . . . .

3 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . .

4 - Periodic inspection . . . . . . . . . . . . . . . . . . . . .

5 - Reinforced inspection . . . . . . . . . . . . . . . . . . .

6 - Major inspection . . . . . . . . . . . . . . . . . . . . . . . .

Machine sheet

MS0001 -

Structural part inspection . . . . . . . . . . . . . . .

MS0002 -

Pins and bearing inspection . . . . . . . . . . . . .

MS0003 -

Cylinder inspection . . . . . . . . . . . . . . . . . . . .

MS0004 -

Breaking test procedure . . . . . . . . . . . . . . . .

MS0005 -

Torque Values . . . . . . . . . . . . . . . . . . . . . . . .

MS0020 -

Hoses inspection - Replacement . . . . . . . . .

MS0059 -

Electrical wiring . . . . . . . . . . . . . . . . . . . . . . .

MS0102 -

Tires (Tyres) - Wheel replacement . . . . . . . .

MS0104 -

Lubrication - Steering cylinder - Lift cylinder

MS0103 -

Hydraulic oil - Level Replacement . . . . . . . .

MS0113 -

Battery (ies) . . . . . . . . . . . . . . . . . . . . . . . . . .

MS0061 -

Clearance procedure . . . . . . . . . . . . . . . . . . .

MS0086 -

Steering cylinder replacement . . . . . . . . . . .

MS0087 -

Pothole cylinder replacement. . . . . . . . . . . .

MS0112 -

Control-Lubrication . . . . . . . . . . . . . . . . . . .

101

MS0106 -

HAULOTTE Activ'Screen . . . . . . . . . . . . . .

105

Summary of Contents for STAR 13 P

Page 1: ...Maintenance Book STAR 6 P STAR 13 P 4000562980 E 07 16 USA GB Maintenance Book STAR 6 P STAR 13 P USA...

Page 2: ...2 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P...

Page 3: ...utionHazards 13 1 4 Explosion FireHazards 14 2 Maintenance and repair training 15 2 1 Owner sresponsability 15 2 2 Technician sresponsability 15 2 3 HAULOTTEServices 15 2 4 Training 15 2 5 Productmodi...

Page 4: ...al 24 1 3 6 Operation 24 1 3 7 Cold weather operational recommendation 24 1 4 Groundcontrolbox 25 1 4 1 Layout 25 1 4 2 HAULOTTE Activ Screen 26 1 5 Platformcontrolbox 31 1 5 1 Layout 31 1 6 Auxiliary...

Page 5: ...tion 59 MS0003 Cylinder inspection 63 MS0004 Breaking test procedure 67 MS0005 Torque Values 69 MS0020 Hoses inspection Replacement 71 MS0059 Electrical wiring 73 MS0102 Tires Tyres Wheel replacement...

Page 6: ...ce Book E Trouble shooting and diagram 1 Trouble shooting 119 1 1 Recommendations 119 1 2 Description 119 1 3 Requirements 119 2 Electric diagram 126 3 Hydraulic diagram 129 F Records 1 Intervention r...

Page 7: ...e of the equipment within the performance limits With regard to the designation of our equipment we stress that this is purely for commercial purposes and not to be con fused with the technical specif...

Page 8: ...evel when operating or maintaining the Aerial Work Platform S y m b o l Symbol Description Danger Risk of injury or death Caution Risk of material damage Prohibition relating to work safety and qualit...

Page 9: ...THE MACHINE Color Title Description Danger Indicates a hazardous situation which if not avoided WILL result in death or serious injury Warning Indicates a hazardous situation which if not avoided COUL...

Page 10: ...10 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P A Preface Foreword Notes...

Page 11: ...machine in maintenance configuration The maintenance stand must be in place before any maintenance operation is begun Placing the machine in maintenance configuration Raise the telescoping mast upto...

Page 12: ...cap any open ports to prevent contamination during maintenance 1 2 UNCONTROLLED MOVEMENT HAZARD Be aware of uncontrolled movement and always respect the following Maintain clearance from high voltage...

Page 13: ...achine when close to live power lines consider the movement of the machine and the sway of the electric power lines particularly in windy conditions Do not operate the machine during lightning thunder...

Page 14: ...S NEUTRALIZED WITH SODIUM BICARBONATE AND WATER Do not start the engine if you smell or detect liquid propane gas LPG gasoline diesel fuel or other explosive substances Do not work in an explosive or...

Page 15: ...the decals affixed on the machine The technician must inform the owner or hirer if the manual or any decals are missing or in poor condition and of any malfunction of the machine 2 3 HAULOTTE SERVICES...

Page 16: ...machine model and serial number When ordering any consumables or spare parts please use this manual and the HAULOTTE Essential catalogue to receive your genuine HAULOTTE spare parts your only guarante...

Page 17: ...ade to products marketed by HAULOTTE and performed by the owner or rental company In the event of operation or use which does not comply with the instructions or recommendations in the maintenance boo...

Page 18: ...aning of the fuel circuit filter injection pump or any other equipment in direct contact with fuel or lubricants Wearing parts pads bearings tires tyres connections etc These parts are by definition s...

Page 19: ...19 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P C Familiarization Notes Familiarization...

Page 20: ...20 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P C Familiarization 1 Primary machine components 1 1 LAYOUT S T A R 6 P S T A R 1 3 P...

Page 21: ...nt steer wheels C27 Ground control box C142 Lanyard attachment points C34 Rear drive wheels C154 Picking tray C35 Document holder C156 Platform entry on both sides Beetle wing doors C42 Foot pedal swi...

Page 22: ...ine in maintenance configuration Raise the telescoping mast upto 1 20 m 3 ft 11in Insert the safety prop 1 in the hole to lock the mast Push the E stop button to cut off the electricity supply Putting...

Page 23: ...on the ground in case of emergency Ensure that support tube is secured to the platform Do not sit stand or climb on the tray Do not place loads overhanging beyond the picking tray 1 3 3 Pre use inspe...

Page 24: ...rol box to perform the picking tray and mast movements 1 3 7 Cold weather operational recommendation For temperatures between 0 C 32 F and 20 C 4 F The picking tray with the allowable maximum load of...

Page 25: ...De energizes control system 43 Horn button1 1 For machines fitted with Horn 90 Battery charging indicator Battery charger status 92 Control box activation key selector Move upwards Platform control b...

Page 26: ...cription Function 1 Mast control Mast extension 2 LCD screen Display status of operation of the machine 3 Navigation button Navigation of menu to select function Scroll up 4 Confirmation button Confir...

Page 27: ...rm controls selected system initiates a self check Bar gets filled up Home screen comes on with status icon of the machine okay to proceed functioning the controls Symbol Description 1 Information ico...

Page 28: ...ayed Access code screen comes on refer to maintenance manual for entering the access code Validation by pressing on is active only if access code is known and entered refer to maintenance manual for t...

Page 29: ...29 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P C Familiarization Alarm status Alarm status displayed as applicable samples shown below Tilt Low battery...

Page 30: ...30 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P C Familiarization Present fault Platform control box E stop button pressed in de energized...

Page 31: ...31 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P C Familiarization 1 5 PLATFORM CONTROL BOX 1 5 1 Layout G e n e r a l v i e w 4000311500c 100 40 20 108 135 85 30 27 46 43 110 111 112 123 245...

Page 32: ...e of thumb button Right hand steering Press left side of thumb button Left hand steering 110 Mast Extension Retraction selection indicator On Mast extension retraction selection activated Off Mast ext...

Page 33: ...Marking Description Function 247 Enable Switch selector Press in and hold Enable switch 253 Picking tray control Move upwards and hold Raising Move downwards and hold Lowering 254 Mast control Move u...

Page 34: ...34 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P C Familiarization 2 List of actuators and sensors 2 1 SENSORS AND ACTUATORS S e n s o r s a n d a c t u a t o r s...

Page 35: ...SQ724 Limit switch tray down SQ725 Sensor Tilt 3 SQ800 Steering potentiometer SR150 Right rear brake release solenoid valve YB100 Left rear brake release solenoid valve YB101 Pothole extraction solen...

Page 36: ...requirements Ambient operating temperature between 15 C 9 F and 40 C 104 F HEES type biodegradable oil only according to standards ISO 15380 and VDMA 24568 Necessary characteristics Ingredient HAULOTT...

Page 37: ...iagram L i s t o f i n g r e d i e n t s Marking Ingredient Symbol HAULOTTE code 3 Hydraulic oil Standard Barrel 209 l 55 2 gal US 2420801310 Hydraulic oil Winter option 2505002640 4 Biological hydrau...

Page 38: ...r movement If the values measured by test are not equal to the following Do not use the machine Setting updating is needed Always check speed movement from the ground control box Wheel steering pivots...

Page 39: ...Maintenance operations must be carried out by a qualified technician whose selection is the responsibility of the company manager Company employee or other qualified person Maintenance operations perf...

Page 40: ...Floor Lanyard attachment points Picking tray chain Mast assembly Structural parts Turntable assembly Structural parts Chassis assembly Structural parts Tie down lifting points Wheel nuts and bolts Whe...

Page 41: ...erminals cleanliness attachment Hydraulic and electric assemblies Hydraulic pump Hydraulic tank cap and breather Hydraulic filter Hydraulic oil Electrical connections Hydraulic unit motor commutator 1...

Page 42: ...a year Performance check for all functions and safety devices Greasing and lubrication according to the maintenance schedule General condition of the machine paint no leaks cracks or excessive distor...

Page 43: ...nd overseen by the company manager This register or machine log book and the list of competent repair persons must be made available to the Government Work Inspector and company safety committee at an...

Page 44: ...able in maintenance book In case of leaks tighten or replace the damaged part before placing the machine in service In case of structural part deformation cracks broken weld paint chipped replace the...

Page 45: ...rol boxes are clean and legible Operation of start stop device Operation of E stop button device Operation of enable switch foot pedal Operation of horn from platform control box Operation of movement...

Page 46: ...s undamaged and operates smoothly All compartments covers open and lock properly Rotation system turret basket and jib No cracks broken weld paint chipped No deterioration and visible damage No screws...

Page 47: ...s No torn or split wire sheaths No evidence of chemical damage or corrosion on all cables No oxidation or corrosion on terminals Sensors and safety device Slope limiting device operates properly Test...

Page 48: ...every 125 hours intervals Perform this inspection in addition to the daily inspection checks Intervention to be made after Extensive dismantling and reassembly Repairs involving the machine s essentia...

Page 49: ...lter Horn Hydraulic oil Brakes Hydraulic unit motor commutator Emergency lowering Variable speed calculator Indicators switches and joysticks Common areas Tilt sensor Wear pads Limit switch PV radius...

Page 50: ...s For details refer to daily and periodic inspections listed earlier 1 Increase in periodic inspections 2 For countries where machines are not subject to controlled periodic maintenance Symbol Descrip...

Page 51: ...aulic oil Horn Hydraulic unit motor commutator Brakes Variable speed calculator Emergency lowering Common areas Indicators switches and joysticks Pins rings and pin stop Tilt sensor Wear pads Limit sw...

Page 52: ...1 Increase in periodic inspections 2 For countries where machines are not subject to controlled periodic maintenance Symbol Description Symbol Description Visual inspections Systematic replacement Ope...

Page 53: ...otor commutator Horn Variable speed calculator Brakes Common areas Emergency lowering Welds Indicators switches joysticks and selectors Hoses and couplings Tilt sensor Pins rings and pin stop Limit sw...

Page 54: ...4000562980 E 07 16 USA GB STAR 6 P STAR 13 P D Inspection and maintenance schedule N B THE LIST OF MAINTENANCE INSPECTION SHEETS IS NOT EXHAUSTIVE CONTACT HAULOTTE SERVICES FOR ADDITIONAL OTHER SHEET...

Page 55: ...s generally applicable for safety accident prevention All the precautions must be done in work before intervening on and near the machine After completion of work all the covers and safety devices mus...

Page 56: ...tion If anomalies are noted according to the list below a reinforced control will have to be carried out to judge conformity of the part Absence of foreign body to the articulations and slides Absence...

Page 57: ...tive checks The criteria quoted above are applicable The main items to be inspected are Boss welds on chassis turret arms booms and jib Booms and arms welds E x a m p l e In the event of suspicion of...

Page 58: ...nts without jolts while supporting the load All the security device function correctly Authorized maximum speeds of operation are not exceeded Refer to the user manual for the description of the safet...

Page 59: ...l training Respect in addition to the instructions appearing in the present instructions the legal tendencies generally applicable for safety accident prevention All the precautions must be done in wo...

Page 60: ...shes and bearing Check the absence of deformations cracks or breakage of the bushes and bearing Check the absence of radial gap 0 5 mm 19690 in on the pins Every 5 years Complete disassembling of the...

Page 61: ...housing must be correctly aligned during the assembly process The recommended values for the bearing drift are given on the diagram below R e c o m m e n d e d V a l u e s After inserting the bearing...

Page 62: ...espect the following stages Clean boring and or the pins to remove all the foreign bodies Slightly lubricate boring and or pins Lubricate the ring of the bearing slightly To fit bearing in a boring ta...

Page 63: ...endencies generally applicable for safety accident prevention All the precautions must be done in work before intervening on and near the machine After completion of work all the covers and safety dev...

Page 64: ...of the air Generic Control Position a load equal to the rated capacity on the cage or platform Raise the cage or the platform using the ground control box To activate the cylinder to be tested procee...

Page 65: ...e values indicated in the table below replace the cylinder Type of cylinders Maximum drift authorised due to an internal leak of the cylinder Lift cylinder arm or boom Machine with working heights 26...

Page 66: ...ears with disassembling of the element to check the entirety of the welding Each Cylinder must be disassembled and must be review using non destructive checks The criteria quoted above are applicable...

Page 67: ...rs or every 6 months High speed On a flat ground or slightly inclined always lower than the authorized slope see plate manufacturer Trace on the ground a line being used as reference mark of stop Roll...

Page 68: ...68 4000562980 E 07 16 USA GB General data Breaking test procedure MS0004 Notes...

Page 69: ...dry Dull dry Lubed Dry Dull dry Lubed Dry Dull dry Lubed Dry ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm 8 5 9 8 5 4 7 41 7...

Page 70: ...7 61 62 7 20 41 55 5 55 74 5 60 81 3 80 108 4 68 92 1 1 2 13 57 77 3 75 101 6 80 108 4 110 149 93 126 20 64 86 7 85 115 90 122 120 162 105 142 9 16 12 80 108 4 110 149 120 162 150 203 130 176 18 90 12...

Page 71: ...all the hoses are correctly tightened Check the absence of tear and crack of the external hoses Check that the shielding of the hose is not apparent Check the absence of chemical aggression of the me...

Page 72: ...bly For safety reasons respect imperatively the following conditions of reassembly Using the reference marks carried out previously carry out the courses of hoses During the fixing of the hoses respec...

Page 73: ...could result in unsafe operating conditions and may cause component damage Open the side covers Inspect the following areas for burnt chafed corroded and loose wires Cable carrier cat track Engine wi...

Page 74: ...74 4000562980 E 07 16 USA GB Electric Electrical wiring MS0059 Notes...

Page 75: ...necessary technical training Respect in addition to the instructions appearing in the present instructions the legal tendencies generally applicable for safety accident prevention All the precautions...

Page 76: ...side wall Blister or pronounced lump on the external and lateral wall Damaged wheel stud Damage or wear on the side wall to the extent that the reinforcing wire is visible Consistent wear of the groun...

Page 77: ...g a forklift Place a wooden spacer under the frame to support the machine after lifting off the ground Straighten the bent tooth of the washer which restricts the nut rotation Use a screwdriver and a...

Page 78: ...78 4000562980 E 07 16 USA GB Chassis Tires Tyres Wheel replacement MS0102 R e a s s e m b l y o f t h e w h e e l Marking Description 1 Wheel 2 Motor shaft 3 Washer 4 Nut...

Page 79: ...l positioned in the motor shaft 2 Mount the wheel on the motor shaft 3 Install the washer first then the nut 4 Tighten the nut with a calibrated torque wrench and locknut socket FMFS5 to preset torque...

Page 80: ...80 4000562980 E 07 16 USA GB Chassis Tires Tyres Wheel replacement MS0102 Notes...

Page 81: ...ining Respect in addition to the instructions appearing in the present instructions the legal tendencies generally applicable for safety accident prevention All the precautions must be done in work be...

Page 82: ...nth 1 Do not use synthetic grease Synthetic grease can damage the seals of cylinder Before operating the machine remove the grease from the cylinder rod Do not high pressure wash the cylinder as this...

Page 83: ...tendencies generally applicable for safety accident prevention All the precautions must be done in work before intervening on and near the machine After completion of work all the covers and safety d...

Page 84: ...shaving 4 1 CONSUMABLE Use only oils whose features correspond to HAULOTTE recommendations Section C Familiarization Consumable or contact HAULOTTE Services Not mix two different characteristics oils...

Page 85: ...es 1 Top up with distilled water 2 Refit and tighten the battery caps Standard tool kit Protective goggles Gloves Place barriers around the perimeter of the work area Exclusively use tools and auxilia...

Page 86: ...ndicator 90 indicates charge status Platform control box The indicator 135 indicates charge status Green indicator Battery charged 100 Yellow LED Battery charged 80 Red LED Battery in initial charging...

Page 87: ...ry autonomy Do not charge the batteries in cold temperatures The battery life is reduced when the machine is used in cold temperatures 0 C 32 F If the machine is not going to be used for a length of t...

Page 88: ...t the charger This may reduce the life span of the batteries Re connect the charger once the operation is over After charging Top up the electrolyte level if necessary Avoid overflowing Wash the top o...

Page 89: ...Battery ies MS0113 B a t t e r y c h a r g e s t a t u s a c c o r d i n g t o d e n s i t y a n d t e m p e r a t u r e Do not store machines outside and in cold weather conditions when batteries are...

Page 90: ...2 F 1 265 92 57 C 71 3 F 1 250 85 52 C 62 F 1 200 62 27 C 16 F 1 150 40 15 C 5 F 1 100 20 7 C 19 F 005 perdu par semaine lors d un stockage une T de 24 C 005 per week loss in prolonged storage at 75 F...

Page 91: ...tive equipment suitable for the job and the particular conditions of environment in witch the material can be found see safety information specific to the operation site Position the machine on a flat...

Page 92: ...r axis If the mast jams when being extended increase the clearance If the distribution of the wedges cannot be equivalent on each side of a tube wedge the right and rear sides more according to the re...

Page 93: ...rotect themselves or others against all risks of injury related to this intervention The technician should ensure they have the PPE personal protective equipment suitable for the job and the particula...

Page 94: ...tendencies generally applicable for safety accident prevention All the precautions must be done in work before intervening on and near the machine After completion of work all the covers and safety d...

Page 95: ...f the cylinder fixed to the pivot the washer and extract the pin Remove the cylinder Remove the central cover Turn the steering towards the left side to retract the steering cylinder Disconnect the 2...

Page 96: ...easliy with the pump turn the wheels slightly by kicking them ir tapping with a soft hammer Refit the top cover plate Remove the safety support and lower the mast 7 Checks Switch the machine on Engag...

Page 97: ...otect themselves or others against all risks of injury related to this intervention The technician should ensure they have the PPE personal protective equipment suitable for the job and the particular...

Page 98: ...on All the precautions must be done in work before intervening on and near the machine After completion of work all the covers and safety devices must be positioned back completely and operational 5 R...

Page 99: ...e cylinder replacement MS0087 6 Reinstall Reverse the above procedure N B TO ALIGN THE CYLINDER WITH THE PINS ON THE POTHOLE SYSTEM IT MAY BE NECESSARY TO OPERATE THE DRIVE TO RETRACT THE POTHOLE CYLI...

Page 100: ...100 4000562980 E 07 16 USA GB Chassis Pothole cylinder replacement MS0087 Notes...

Page 101: ...t be applied with a brush to the external chains at least every 250 hours or every 6 months The frequency of application depends on surrounding conditions and conditions of use The frequency of applic...

Page 102: ...ects described below must be replaced Check for elongation wear Elongation of up to 2 over 12 segments of the original chain length is permitted Measure the value of 3 using an appropriate method Comp...

Page 103: ...for your product following this sheet To make any other adjustments not detailed in this maintenance logbook Contact Haulotte Services for further advice 6 Replacing the chains The chains must imperat...

Page 104: ...104 4000562980 E 07 16 USA GB Picking tray chain Control Lubrication MS0112 Notes...

Page 105: ...Place barriers around the perimeter of the work area Exclusively use tools and auxiliary average adapted Always wear necessary safety clothing Main menu Submenu 1 1 Failures 1 1 Current failures 1 2...

Page 106: ...3 Erase Erase detected failures YES NO Erase failures log YES NO 2 Access code Enter HAULOTTE Acces Code ENTER 3 Machine settings 3 1 Speeds and Ramps Drive Forward Min speed Max speed Max speed micro...

Page 107: ...2 3 Machine settings 3 1 Speeds and Ramps Booms raising Min speed Max speed Acceleration raise Deceleration raise Arm lowers Min speed Max speed Acceleration raise Deceleration raise 3 2 Calibration A...

Page 108: ...Activ Screen MS0106 Main menu Submenu 1 Submenu 2 3 Machine settings 3 3 Machine configuration Option setting Buzzer Flashing light Tracking system Drive restriction when lifted Country selection Stan...

Page 109: ...nu 2 4 Diagnostic 4 1 Machine state Overload Overload alarm Weighing calibration Arm angle Pressure Reference pressure Machine Active control box Chassis control box Platform control box Machine unfol...

Page 110: ...EEPROM queries R W into the stack Current EEPROM status Number of EEPROM stack errors Number of EEPROM status errors Number of initialization tries Execution time of 4 ms task Execution time of 8 ms...

Page 111: ...ard cuttings Drive reverse cuttings Drive movement control Drive speed Speed reduction Brake release switch Driving Right motor speed setpoint Left motor speed setpoint Steering Steering movement setp...

Page 112: ...ain menu Submenu 1 Submenu 2 4 Diagnostic 4 1 Machine state Potholes Potholes movement setpoint Potholes out cuttings Potholes in cuttings Potholes movement control Lower arm Arm movement setpoint Arm...

Page 113: ...ambiant temperature sensor SA103 Brake release switch SQ144_145 Potholes left right position sensors SM901EN Enable switch Enable Switch SM901L Joystick steering rocker Left SM901R Joystick steering r...

Page 114: ...ction steering right valve YV122 Pothole extension steering left valve HA901 Buzzer Turntable KA1 Horn relay YV903 Pump unloading valve KA2 Flashing light relay HL420 Indicator light Lifting mode HL10...

Page 115: ...detector MOT_D_I Right engine current SV300 Motor speed sensor 1 ST302 Motor temperature sensor 1 ECU_TEMP ECU internal temperature PUMP_I Pump current SR722 Overload angle sensor SR150 Front wheels...

Page 116: ...be done Hydraulic oil filter change Lubrication Lubricant system Hydraulic tank oil change Replacement Chains pulleys wear pads Replacement Pins rings bearings 5 2 Maintenance log Maintenance done his...

Page 117: ...talian Portuguese 6 2 Brightness Display brightness setting 6 3 Date Time format Machine date time setting 6 4 Failures format Numeric code Layout setting on display Numeric code Text Layout setting o...

Page 118: ...118 4000562980 E 07 16 USA GB Ground control box HAULOTTE Activ Screen MS0106 Notes...

Page 119: ...ES function describes the requirements relative to failures monitoring information recording information reading 1 3 REQUIREMENTS N B VAR ACTIVEFAILURE 1 IF ONE OR MORE OF THE FOLLOWING FAILURES ARE I...

Page 120: ...code 26 on Combiacx 4 Zapi failure code 29 on Combiacx 8 Zapi failure code 45 on Combiacx 16 Zapi failure code 66 on Combiacx 32 Zapi failure code 38 on Combiacx and no Zapi failure code 38 on Acex E...

Page 121: ...n circuit failure or Potholes Out valve YV144 short circuit failure and potholes setpoint active YV144 OPEN CIRCUIT YV144 SHORT CIRCUIT STP Potholes Failure Code C Description F05 Joystick Drive Joyst...

Page 122: ...tion F12 Internal faults CAN Fault Check wiring F12 01 A 1 Cantiller RX failure 2 Screen RX failure 4 Zapi failure code 39 on Combiacx 8 Zapi failure code 39 on Acex 16 No time date hour update proble...

Page 123: ...g default parameters F12 10 A 1 Incoherence of Battery Parameters new value forced restart mandatory 2 Incoherence of Motor Accessories Parameters new value forced restart mandatory 4 Incoherence of M...

Page 124: ...power on SA907C 1 Switches neutral 2 Check platform switches F13 11 A 1 Neutral position of front steering switch of platform box not detected after power on SM901L 1 SM901R 1 2 Neutral position of de...

Page 125: ...1 Zapi failure code 52 on Combiacx 2 Zapi failure code 52 on Acex Motor supply F16 03 A 1 Zapi failure code 19 on Combiacx 2 Zapi failure code 22 on Combiacx 4 Zapi failure code 28 on Combiacx 8 Zapi...

Page 126: ...126 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P E Trouble shooting and diagram 2 Electric diagram E l e c t r i c i t y p a r t...

Page 127: ...127 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P E Trouble shooting and diagram V a r i a b l e s p e e d d r i v e p a r t...

Page 128: ...128 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P E Trouble shooting and diagram C a g e p a r t...

Page 129: ...129 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P E Trouble shooting and diagram 3 Hydraulic diagram...

Page 130: ...130 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P E Trouble shooting and diagram Notes...

Page 131: ...s a record of maintenance and repair work carried out inside or outside the maintenance programme N B IN THE CASE OF A HAULOTTE SERVICES INTERVENTION THE QUALIFIED TECHNICIAN MUST INDICATE THE HAULOTT...

Page 132: ...132 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P F Records Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 133: ...133 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P F Records Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 134: ...134 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P F Records Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 135: ...135 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P F Records Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 136: ...136 4000562980 E 07 16 USA GB STAR 6 P STAR 13 P F Records Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

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