Haulotte Group STAR 10NG Operator'S Manual Download Page 84

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24203 3207 0

E 07 07

- Special procedure

Telescopic masts

5 - Detection of internal fault

5.1 - PRINCIPLE

For : STAR 8 (STAR 22J)-STAR 9-STAR 10 (STAR 26J)-STAR 11-STAR 12

The machine is equipped with an internal defect detection system.

The code displayed on the hour recorder ( P91 ) shows the user what kind of defect has
occurred.

According to the type of fault, the machine switches in DOWNGRADED MODE; certain
movements can be limited or forbidden by the system to maintain the operator's safety.

5.2 - PROCEDURE

Stow the machine.

Switch the machine off.

Perform the required maintenance (see the machine maintenance book).

Do not allow the machine to be used until the fault has been repaired.

Summary of Contents for STAR 10NG

Page 1: ...Operator manual T ELESCOPIC MASTS 24203 3207 0 E 07 07 EN Operator manual TELESCOPIC MASTS STAR 6 STAR 13 STAR 8NG STAR 22J STAR 9 STAR 10NG STAR 26J STAR 11 STAR 12 EN...

Page 2: ...2 24203 3207 0 E 07 07 EN Telescopic masts...

Page 3: ...13 3 2 3 Risk of electrocution 14 3 2 4 Risk of jerks and overturning 15 3 2 5 Risk of burns and explosion 17 3 2 6 Risk of crushing and collision 17 B INTERVENOR S RESPONSIBILITY 1 Owner s or hirer...

Page 4: ...2 Checks before use 61 2 1 Visualinspections 61 2 1 1 General mechanical functions 61 2 1 2 Environment 62 2 2 Functionaltests 62 2 2 1 Safety features 62 2 2 2 Lower console controls 63 2 2 3 Upper c...

Page 5: ...oading by lifting 81 4 1 5 Unloading by lifting 81 4 2 Puttingintransportposition 82 4 3 Unloading 83 4 4 Warning 83 5 Detection of internal fault 84 5 1 Principle 84 5 2 Procedure 84 G TECHNICAL CHAR...

Page 6: ...6 Operator manual...

Page 7: ...ns machine operation environment Use within the equipment performance limits 2 After Sales Service Our HAULOTTE Services After Sales Service is completely at your disposal during and beyond the warran...

Page 8: ...tly applicable to this type of machine Any modification without having obtained written authorization from HAULOTTE renders this conformity null HAULOTTE cannot be held liable for the technical specif...

Page 9: ...y HAULOTTE for using the machines efficiently and safely The operator manual must be kept in the cab in its storage case This manual must be made available to each operator and kept in good condition...

Page 10: ...l o r c o d e A N S I C S A The labels must be kept in good condition Additional labels can be obtained from HAULOTTE Services Labels Color Meaning Red Potentially fatal danger Orange Risk of serious...

Page 11: ...htning In the presence of strong electromagnetic field radar 2 2 SPECIFIC INSTRUCTIONS If the load in the platform exceeds the maximum load authorized Check the maximum value in the technical characte...

Page 12: ...rm Never increase the surface in the platform by using floor extensions or accessories not authorized by HAULOTTE Never leave the hydraulic cylinders entirely extended or retracted before switching th...

Page 13: ...the work conditions and local rules Wearing of an approved helmet is strongly recommended The occupants of the platform must wear a buckle or a safety harness 1 per person Avoid hitting fixed or mobil...

Page 14: ...the power cut of the high voltage line before using the machine clearance distancing of the machine During storms Never use the machine as a solder mass Maintain a minimum safe distance with regard t...

Page 15: ...tion with the help of the red or green arrow on the chassis and on the upper console Make sure that the chassis is never closer than 1 m 3 ft 3 in m to holes bumps steep slopes obstructions debris and...

Page 16: ...4 5 4 12 19 7 46 11 8 4 Nice breeze Dust and loose papers fly Small branches bend 5 5 7 9 20 28 12 43 17 4 5 Nice breeze Small trees sway Crested wavelets form on inland waters 8 0 10 7 29 38 18 02 23...

Page 17: ...le visibility Always have someone to guide manoeuvres in case of low visibility All personnel on the machine or on the ground must wear a safety helmet When raising or lowering the machine and during...

Page 18: ...18 24203 3207 0 E 07 07 EN Telescopic masts A Safety precautions...

Page 19: ...ULOTTE Services The owner or hirer is responsible for applying the local regulations regarding operation 2 Employer s responsibility The employer is obliged to issue a driving permit to the operator T...

Page 20: ...ls are missing or in bad condition and of any malfunction of the machine The operator may only operate the machine for the purpose intended by the manufacturer All operators must be familiar with the...

Page 21: ...on Before each delivery of sold hired or resold equipment Owner or hirer Qualified HAULOTT E Services technician Operator manual Pre operation inspection Before operation or when the operator changes...

Page 22: ...22 24203 3207 0 E 07 07 EN Telescopic masts B Intervenor s responsibility...

Page 23: ...rear right side of the chassis bears all the indications allowing machine identification The constructor s plate at the rear of the mast bears all the indications allowing machine identification I d e...

Page 24: ...24 24203 3207 0 E 07 07 EN Telescopic masts C Machine layout I d e n t i f i c a t i o n p l a t e A S I d e n t i f i c a t i o n p l a t e A N S I C S A A3 A3...

Page 25: ...sole C20 Tie down and lift lug C27 Lower console C34 Drive wheel C35 Document carrier C34 Drive wheel C44 Slack chain contactor C45 Mast raised mast lowered contactor C50 Battery charger socket C52 Em...

Page 26: ...C7 Upper console C10 Rotation crown gear C11 Turntable C20 Tie down and lift lug C27 Lower console C34 Drive wheel C35 Document carrier C50 Battery charger socket C54 Telescopic mast C56 Battery bay...

Page 27: ...4203 3207 0 E 07 07 EN C Machine layout Telescopic masts V i e w o f t h e c o m p o n e n t s S T A R 8 S T A R 2 2 J S T A R 1 0 S T A R 2 6 J C90 C47 C27 C136 C58 C34 C20 C35 C59 C76 C4 C11 C54 C33...

Page 28: ...m C7 Upper console C10 Rotation crown gear C11 Turntable C20 Tie down and lift lug C27 Lower console C33 Counterweight C34 Drive wheel C35 Document carrier C47 Battery cut off C50 Battery charger sock...

Page 29: ...escription C1 Dolly C4 Jib C6 Platform C7 Upper console C10 Rotation crown gear C11 Turntable C20 Tie down and lift lug C27 Lower console C33 Counterweight C34 Drive wheel C35 Document carrier C50 Bat...

Page 30: ...midrail facilitating access to the platform Do not attach the sliding midrail to the guard rail The machine is equipped with approved anchorage points accepting a single harness per anchorage point T...

Page 31: ...N C Machine layout Telescopic masts 4 Labels 4 1 CLASSIFICATION PLAN 4 1 1 Red labels C o m m o n l a b e l s S p e c i f i c l a b e l s S T A R 6 S T A R 1 3 The red labels indicate a potentially fa...

Page 32: ...7 EN Telescopic masts C Machine layout S p e c i f i c l a b e l s S T A R 8 S T A R 2 2 J S p e c i f i c l a b e l s S T A R 9 S p e c i f i c l a b e l s S T A R 1 0 S T A R 2 6 J R1 R9 R32 R30 R1...

Page 33: ...N C Machine layout Telescopic masts S p e c i f i c l a b e l s S T A R 1 1 S p e c i f i c l a b e l s S T A R 1 2 4 1 2 Orange labels C o m m o n l a b e l s The orange labels indicate a risk of ser...

Page 34: ...Telescopic masts C Machine layout C o m m o n l a b e l s C o m m o n l a b e l s 4 1 3 Yellow labels C o m m o n l a b e l s The yellow labels indicate a risk of material damage and or minor injury...

Page 35: ...7 07 EN C Machine layout Telescopic masts S p e c i f i c l a b e l s S T A R 6 S T A R 1 3 S p e c i f i c l a b e l s S T A R 8 S T A R 2 2 J S T A R 9 S T A R 1 0 S T A R 2 6 J S T A R 1 1 S T A R...

Page 36: ...T A R 9 S T A R 1 1 S T A R 1 2 S p e c i f i c l a b e l s A S S p e c i f i c l a b e l s A N S I The other labels provide additional technical information A11 A12 A1 A2 A2 A3 A2 A1 A1 A5 A8 A32 A4...

Page 37: ...p e c i f i c l a b e l s A N S I S T A R 6 S T A R 1 3 S p e c i f i c l a b e l s A N S I S T A R 8 S T A R 2 2 J S p e c i f i c l a b e l s o p t i o n 4 1 5 Green labels Green labels provide mai...

Page 38: ...O1 J4 J10 A11 A11 A12 R31 A1 A12 R1 Only for Australia Only for Australia Only for Australia Only for Australia Only for Australia Only for Australia Only for Australia Only for Australia Only for Au...

Page 39: ...143640 Yellow J4 Do not use the machine as a solder mass 1 3078143600 Yellow J6 Tilt verification 1 3078144650 Yellow J10 Socket 1 3078143540 3078143540 Yellow J13 Battery verification 1 3078143510 Ye...

Page 40: ...ce your foot on the hood 2 3078143640 3078143640 Yellow J4 Do not use the machine as a solder mass 2 3078143600 3078143600 Yellow J10 Socket 1 3078143540 3078143540 Yellow J13 Battery verification 1 3...

Page 41: ...J4 Do not use the machine as a solder mass 2 3078143600 3078143600 Yellow J10 Socket 1 3078143540 3078143540 Yellow J13 Battery verification 1 3078143510 3078143510 Yellow J14 Using the machine durin...

Page 42: ...A11 A11 A12 R31 A1 A12 R1 Only for Australia Only for Australia Only for Australia Only for Australia Only for Australia Only for Australia Only for Australia Only for Australia Only for Australia On...

Page 43: ...rage points 4 3078145110 3078145110 Orange O5 Position of the lift truck forks 4 3078143830 3078143830 Yellow J3 Do not place your foot on the hood 2 3078143640 3078143640 Yellow J4 Do not use the mac...

Page 44: ...078148800 3078148800 Orange O1 Operation instructions 1 3078149610 3078149610 Orange O4 Machine anchorage points 4 3078145110 3078145110 Orange O5 Position of the lift truck forks 4 3078143830 3078143...

Page 45: ...3078146840 Orange O1 Operation instructions 1 3078149610 3078149610 Orange O4 Machine anchorage points 2 3078145110 3078145110 Orange O5 Position of the lift truck forks 4 3078143830 3078143830 Yellow...

Page 46: ...8142000 3078142000 Other A54 OFF 1 3078142010 3078142010 Color Marking Description Qua ntity STAR 11 STAR 12 R2 R9 O5 J3 O5 R9 A30 O5 A35 O5 O4 A30 A30 O4 A5 A27 A8 A9 J6 A35 R21 R3 A22 A3 R4 O3 J3 R2...

Page 47: ...orks 4 3078146950 Yellow J3 Do not place your foot on the hood 2 3078147270 Yellow J6 Tilt verification 1 3078147090 Yellow J10 Socket 1 3078148900 Yellow J22 Battery use 1 3078153000 Yellow J23 Emerg...

Page 48: ...et 1 3078148900 Yellow J13 Battery verification 1 3078147330 Yellow J14 Using the machine during battery charging is forbidden 1 3078149280 Yellow J15 Battery charger socket 1 3078147580 Yellow J23 Em...

Page 49: ...ine layout Telescopic masts 5 Consoles N B THE FUNCTIONS ARE DESCRIBED FOR THE ENTIRE RANGE REFER TO THE MACHINE CONFIGURATION TO IDENTIFY THE FUNCTIONAL CONTROLS AND INDICATORS 5 1 LOWER CONSOLE G e...

Page 50: ...e w S T A R 8 S T A R 2 2 J S T A R 1 0 S T A R 2 6 J Marking Description Function P90 Battery charge level LED Battery charge status P124 Battery cut off push button Pulled activated Battery cut off...

Page 51: ...ds Upper console activation Center Switching off Downwards Lower console activation P126 Movement selector Upwards proportional Mast elevation or clockwise rotation or jib elevation Downwards proporti...

Page 52: ...evel LED Battery charge status P91 Engine hour meter Battery charge level LED Number of hours of usage of the machine Battery charge status P127 Mast telescoping selection Maintained activated Mast el...

Page 53: ...A B C D E F G H I 53 24203 3207 0 E 07 07 EN C Machine layout Telescopic masts 5 2 UPPER CONSOLE G e n e r a l v i e w S T A R 6 S T A R 1 3 43 46 132 131 133 135 134...

Page 54: ...Associated command is validated P132 Movement validation selector Pressed Movement selection Released Movement activation delay P133 Drive joystick To the front Driving forwards To the rear Driving ba...

Page 55: ...ole power supply Pushed in deactivated Power supply cut off to upper and lower consoles P132 Movement validation selector Pressed Validation selection Released Movement activation delay P136 Movement...

Page 56: ...vement validation selector Pressed Validation selection Released Movement activation delay P136 Movement selector Driving Mast telescoping Platform elevation lowering P140 Movement selector To the rig...

Page 57: ...es These security systems immobilize the machine and neutralize the movements 2 Safety devices 2 1 ACTIVATION OF CONTROLS The controls must be validated by a Dead man system to activate the different...

Page 58: ...RAISE THE PLATFORM AND DRIVING IS REDUCED BY HALF SEE MACHINE MAINTENANCE BOOK 2 5 AUTOMATIC ENGINE CUT OUT The engine automatically cuts out in the following conditions Please see machine configurati...

Page 59: ...slope exceeding authorized tilt with the mast extended the tilt control unit alerts the operator Driving and elevation controls are cut if this situation lasts longer than 1 or 2 s To restore the dri...

Page 60: ...2 9 WHEEL MOTOR BRAKE RELEASE Each time a translation command is made electric power frees the brakes 2 10 ANTI POTHOLE SAFETY SYSTEM To avoid the risk of tipping over the machine is equipped with an...

Page 61: ...ing the machine its correct operation depends on it 2 1 VISUAL INSPECTIONS 2 1 1 General mechanical functions Check the following points The presence of the identification plate labels and operator ma...

Page 62: ...cautions Check the following points Wind speed Section G 1 Main characteristics The pressure and the load permissible by the ground surface Section G 1 Main characteristics Maximum permissible load Se...

Page 63: ...w e r c o n s o l e S T A R 9 S T A R 1 1 S T A R 1 2 Step Control 1 Switching on P125 Step Control 1 Switching on P92 2 Movements Mast elevation lowering P126 and mast telescoping selector P127 Mast...

Page 64: ...elescoping movement selector P134 3 Driving speed selector Fast movement selector P134 and joystick P133 Slow movement selector P134 and joystick P133 4 Horn selector P43 Step Control 1 Driving P136 a...

Page 65: ...PAIRS AND ADJUSTMENTS Extensive repairs interventions or adjustments on the safety systems or elements HAULOTTE Services technicians are specially trained to the requirements of our machines and have...

Page 66: ...c o n s o l e e m e r g e n c y s t o p p u s h b u t t o n S T A R 8 S T A R 2 2 J S T A R 1 0 S T A R 2 6 J Step Action 1 Pull the battery cut off push button P124 2 Turn the key selector P125 to th...

Page 67: ...or upwards to activate a console 3 Manually tilt and maintain the tilt towards the front for a few seconds Section C 2 Main components The buzzer sounds For STAR 9 STAR 11 STAR 12 1 Pull the emergenc...

Page 68: ...ing on the machine Upper console platform overload LED P30 flashes 3 2 GROUND OPERATIONS 3 2 1 Machine start up For STAR 6 STAR 13 1 Pull the battery cut off push button P124 2 Turn the key selector P...

Page 69: ...Press and hold the mast telescoping selector P127 Push the movement selector P126 upwards to raise the mast Press and hold the mast telescoping selector P127 Push the movement selector P126 downwards...

Page 70: ...the movement selector P126 downwards to lower the mast Mast rotation Press and hold the mast rotation selector P128 Push the movement selector P130 upwards for clockwise mast rotation Press and hold...

Page 71: ...n ON Turn the console activation selector key P92 upwards to activate the upper console The controls of the lower console are de activated The emergency push button on the chassis must be in position...

Page 72: ...selector P134 to Fast for fast driving Slow for slow driving Push the drive joystick P133 backwards to reverse the machine Steering Push the steering joystick P133 to the left to steer left Push the s...

Page 73: ...d steering Push the movement selector P137 to the left to steer left Mast telescoping Set the movement selector P136 to mast telescoping Push the movement selector P138 upwards to raise the mast Set t...

Page 74: ...t Set the movement selector P136 to driving and steering Push the movement selector P141 to the left to steer left Mast telescoping Set the movement selector P136 to mast telescoping Push the movement...

Page 75: ...hough the machine operates normally An operator on the ground trained in using the emergency controls and in possession of the starter key can use the lower console with the main power source to lower...

Page 76: ...ole The controls of the upper console are de activated 2 Press the mast telescoping selector P127 and mo vement selector P126 simultaneously downwards Push the electro distributor and the emergency va...

Page 77: ...ailure of the main power source 2 2 PROCEDURE For STAR 6 STAR 13 For STAR 8 STAR 22J STAR 10 STAR 26J For STAR 8 STAR 22J STAR 10 STAR 26J Push the emergency valve located under the chassis Lowering t...

Page 78: ...ected to the platform until transfer is over or while it is still dangerous Push the electro distributor and the emergency valve to lower the mast or hydraulic ladder Push the electro distributor and...

Page 79: ...hine it is possible to tow it 3 1 RELEASING OF THE BRAKES To tow a broken down machine perform manual brake release Execute these operations on flat horizontal ground Failing that block the wheels to...

Page 80: ...g ensure that The loading ramps can bear the load The loading ramps are correctly fixed The adhesion is sufficient The machine is completely stowed If 2 ramps are used ensure that the distance between...

Page 81: ...lifting For STAR 8 STAR 22J STAR 10 STAR 26J 4 1 5 Unloading by lifting For STAR 8 STAR 22J STAR 10 STAR 26J Hook the 4 slings on the 4 sling hooks Ensure that the machine controls are in the OFF posi...

Page 82: ...S T A R 9 S T A R 1 0 S T A R 2 6 J S T A R 1 1 S T A R 1 2 L o a d i n g c h a r a c t e r i s t i c s L o a d i n g c h a r a c t e r i s t i c s Markin g Description STAR 6 STAR 13 STAR 8 STAR 22J...

Page 83: ...tance between the wheels 1 20 m 3 ft 11 in 1 20 m 3 ft 11 in Anchorage point Before handling check that the machine is in good condition If the machine has been damaged during transportation contact t...

Page 84: ...displayed on the hour recorder P91 shows the user what kind of defect has occurred According to the type of fault the machine switches in DOWNGRADED MODE certain movements can be limited or forbidden...

Page 85: ...0 m 2 ft 7 in 0 98 m 2 ft 7 in Platform width 0 68 m 2 ft 2 in 0 93 m 3 ft 1 in Outside turning radius without axle chocking retracted 1 00 m 3 ft 3 in 1 87 m 6 ft 1 in Inner turning radius retracted...

Page 86: ...m Maximum pressure on hard ground 14 2 bar 15 bar Micro speed drive 0 5 km h 0 1 mph 0 7 km h 0 2 mph Low speed driving 1 5 km h mph Fast driving 5 km h mph 4 5 km h mph Machine STAR 6 STAR 13 STAR 8...

Page 87: ...ning radius without axle chocking retracted 2 03 m 6 ft 7 in 1 87 m 6 ft 1 in Inner turning radius retracted axles 0 63 m 2 ft 0 in 0 44 m 1 ft 5 in Lateral distance between the wheels 1 20 m 3 ft 11...

Page 88: ...ing radius without axle chocking retracted 2 03 m 6 ft 7 in 2 03 m 6 ft 7 in Inner turning radius retracted axles 0 63 m 2 ft 0 in 0 63 m 2 ft 0 in Lateral distance between the wheels 1 20 m 3 ft 11 i...

Page 89: ...verall dimensions G e n e r a l d i a g r a m S T A R 6 S T A R 1 3 O v e r a l l d i m e n s i o n s p e c i f i c a t i o n s Marking STAR 6 STAR 13 M tre Feet inch A 1 50 4 11 B 0 76 2 5 C 1 65 5 5...

Page 90: ...c masts G e n e r a l d i a g r a m S T A R 9 O v e r a l l d i m e n s i o n s p e c i f i c a t i o n s Marking STAR 9 M tre Feet inch A 2 42 7 11 B 1 02 3 4 C 1 98 6 6 D 1 20 3 11 E 0 10 0 3 F x G...

Page 91: ...AR 8 STAR 22J STAR 10 STAR 26J M tre Feet inch M tre Feet inch A 2 65 8 8 2 65 8 8 B 1 00 3 3 1 00 3 3 C 1 99 6 6 1 99 6 6 D 1 20 3 11 1 20 3 11 E 0 10 0 3 0 10 0 3 F x G 1 00 x 0 68 3 3 x 2 2 1 00 x...

Page 92: ...characteristics Telescopic masts 3 Working area 3 1 MACHINE STAR 6 STAR 13 W o r k i n g a r e a 6 m 5 m 4 m 3 m 2 m 1 m 0 3ft 3in 6ft 6in 9ft 10in 13ft 10in 16ft 4in 19ft 8in 0 6ft 6in 6ft 6in 0 3ft...

Page 93: ...s 3 2 MACHINE STAR 8 STAR 22J W o r k i n g a r e a 6ft 6in 9ft 10in 6ft 6in 0 3ft 3in 3ft 3in 9ft 10in ft in 0 m 1 m 1 m 2 m 3 m 2 m 3 m 11 m 10 m 9 m 8 m 7 m 6 m 5 m 4 m 3 m 2 m 1 m 0 3ft 3in 6ft 6i...

Page 94: ...94 24203 3207 0 E 07 07 EN G Technical characteristics Telescopic masts 3 3 MACHINE STAR 9 W o r k i n g a r e a 0 3 6 9 12 15 18 21 24 27 30 FEET 6 9 12 3 0 3 6 9...

Page 95: ...3 4 MACHINE STAR 10 STAR 26J W o r k i n g a r e a 0 m 1 m 1 m 2 m 3 m 2 m 3 m 11 m 10 m 9 m 8 m 7 m 6 m 5 m 4 m 3 m 2 m 1 m 0 3ft 3in 6ft 6in 9ft 10in 13ft 10in 16ft 4in 19ft 8in 22ft 11in 26ft 2in...

Page 96: ...MACHINE STAR 11 W o r k i n g a r e a 11 m 10 m 9 m 8 m 7 m 6 m 5 m 4 m 3 m 2 m 1 m 0 3ft 3in 6ft 6in 9ft 10in 13ft 10in 16ft 4in 19ft 8in 22ft 11in 26ft 2in 29ft 6in 32ft 9in 36ft 1in 0 0 m 1 m 1 m...

Page 97: ...6 MACHINE STAR 12 W o r k i n g a r e a 12 m 11 m 10 m 9 m 8 m 7 m 6 m 5 m 4 m 3 m 2 m 1 m 0 3ft 3in 6ft 6in 9ft 10in 13ft 10in 16ft 4in 19ft 8in 22ft 11in 26ft 2in 29ft 6in 32ft 9in 36ft 1in 39ft 4i...

Page 98: ...6 for test details L o a d t a b l e The following tests must be performed by a qualified person under safe conditions The results must be fully recorded To avoid the machine tipping over it must be a...

Page 99: ...ments without jerking while carrying the nominal load All safety systems are operating correctly Maximum authorised operating speeds are not exceeded 4 3 STABILITY TEST The stability test proves that...

Page 100: ...i l i t y t a b l e f o r S T A R 6 S T A R 1 3 S t a b i l i t y f o r S T A R 6 S T A R 1 3 T W L Moment of tipping over Pound lb Kilogra mme kg Feet inch ft in M tre m Feet Pound ft lb M tre Newto...

Page 101: ...opic masts S t a b i l i t y t a b l e f o r S T A R 8 S T A R 2 2 J S t a b i l i t y f o r S T A R 8 S T A R 2 2 J T W L Moment of tipping over Pound lb Kilogra mme kg Feet inch ft in M tre m Feet P...

Page 102: ...a b i l i t y f o r S T A R 1 0 S T A R 2 6 J The machine must return to a stable state without tipping over T W L Moment of tipping over Pound lb Kilogra mme kg Feet inch ft in M tre m Feet Pound ft...

Page 103: ...e each maintenance or repair operation must figure in the INTERVENTION LOG which can be found at the end of the maintenance book delivered with your machine I n t e r v e n t i o n l o g A B C D E F G...

Page 104: ...10 24203 3207 0 E 07 07 EN H Intervention log Telescopic masts...

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