Hardy Process Solutions HI 6600-EIP, User Manual

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HI 6600 Series Modular Sensor System User Guide
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Modifying the Read Only Parameters ................................................................................... 88
Chapter 8 ....................................................................................................................................... 89
Troubleshooting ............................................................................................................................ 89
Assembly Notes, Warnings & Cautions ....................................................................................... 89
Updating Instrument Firmware ........................................................................................... 90
Information Page ............................................................................................................... 90
Indicator Lights Summary .............................................................................................. 91
Common Error Messages .......................................................................................................... 92
Diagnostics ............................................................................................................................ 92
Trouble Shooting Using Integrated Technician (IT
®
) ............................................................. 92
Stability Test ALL ............................................................................................................. 93
PASS/FAIL and Stability Test ............................................................................................. 93
WAVERSAVER TEST .................................................................................................... 93
Weight and Voltage ALL ............................................................................................... 93
RTZ (Return to Zero) Test .................................................................................................... 94
IT Test .............................................................................................................................. 94
General Troubleshooting Flow Chart Index .................................................................................. 96
A - Electrical and Mechanical Review .......................................................................................... 97
A1. Checking for Unstable Components in a Weighing System ......................................................... 98
B. Guidelines for Electrical, Mechanical or Configuration Issues ................................................... 99
B1 - Guidelines to Verify Electrical Installation ........................................................................... 100
B2 - Guidelines to Verify Mechanical Installation ........................................................................ 101
B3 - Verify Configuration/Filter Settings to Improve Stability ....................................................... 102
C - Integrated Technician and Stability Test Overview .................................................................. 103
E Non-Return to Zero (System with IT Summing Card.) ............................................................... 104
F. Verify Individual Load Sensor Millivolt Output readings ......................................................... 105
G- Calibration Errors During Calibration .................................................................................. 106
H. Mechanical Installation ...................................................................................................... 107
J- Electrical Inspection ........................................................................................................... 108
K - Installation Check Points .................................................................................................... 109
M. Weight Processor’s Optional Front Display Blank or Locked .................................................... 110
Tests and Diagnostics .............................................................................................................. 111
Diagnostic testing from the Optional Front Panel ................................................................ 111
Parameters ........................................................................................................................... 112
System and Load Cell Tests ...................................................................................................... 113
Overview of Typical Load Cell System ............................................................................... 113
INTEGRATED TECHNICIAN ................................................................................................ 114
Stability Test .................................................................................................................. 114
Running the Stability Test from the Web Interface ........................................................... 115
Running the Stability Test from the Optional Front Panel ................................................. 115
Weight and Voltage Tests ................................................................................................ 116
Weight and Voltage Test from the Web interface .............................................................. 116
Running the IT test from the Optional Front Panel .......................................................... 116
Integrated Technician Test for the HI 6600 over Communications .................................... 117
Appendix A ................................................................................................................................. 121
Communications I/O Table ......................................................................................................... 121
I/O Tables for Communications to PLCs ..................................................................................... 121
OUTPUT Table Description .................................................................................................... 122
Portion of the OUTPUT table used for the Hardy Gateway Module (HGM) ............... 122