Hagie 2101 Operator'S Manual Supplement Download

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VI.

TROUBLE SHOOTING

TASSELTROL

/LS SYSTEM – ELECTRICAL CONTINUED

FIG 6.1

Summary of Contents for 2101

Page 1: ...related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm ANY PICTURES CONTAINED WITHIN THIS OPERATOR...

Page 2: ...4 493305 COVERS MACHINE SERIAL NUMBERS U1460440001 thru U1460440200 HAGIE MANUFACTURING COMPANY BOX 273 CLARION IOWA 50525 515 532 2861 OPERATOR S MANUAL SUPPLEMENT FOR HAGIE MODEL 2101 SPRAYER DETASS...

Page 3: ...ION Km H KILOMETERS PER HOUR LB POUND LS LIGHT SENSOR MAINT MAINTENANCE MIN MINUTE M F MAINFRAME MPH MILES PER HOUR MT MOUNT MTH MONTH MTR MOTOR NO NUMBER OD OUTSIDE DIAMETER PLT PLATE PRESS PRESSURE...

Page 4: ...th any piece of equipment certain operating procedures service and maintenance are required to keep it in top running condition We have attempted herein to cover all of the adjustments required to fit...

Page 5: ...of resale this manual should accompany the sprayer detasseler If you do not understand any part of the manual or require additional information or service contact the Hagie Customer Support Department...

Page 6: ...TY DECALS 4 6 II SPECIFICATIONS 7 III PREPARING TO OPERATE 8 24 IV OPERATING INFORMATION 25 40 V SERVICE AND MAINTENANCE 41 44 VI TROUBLE SHOOTING 45 54 VII LIMITED WARRANTY 55 INDEX 57 TABLE OF CONTE...

Page 7: ...4 I SAFETY DECALS SAFETY PRECAUTIONS learn how to use the sprayer detasseler controls for safe operation Likewise do not let anyone operate without instruction Do not make modifications such as weldm...

Page 8: ...ns of important safety decals not shown in your 2101 Operator s Manual WARNING DECALS Replace them if they are torn or missing All warning decals and other instructional Hagie decals or machine stripi...

Page 9: ...ead I SAFETY DECALS 6 650820 CAUTION 2 on each male corn chopper 650955 Above motor control box on right cab glass CAUTION BEFORE ENGAGING HYDRAULIC MOTORS 1 REDUCE ENGINE SPEED TO AN IDLE 2 CLEAR ARE...

Page 10: ...2 ply Operating speed Up to 400 RPM Pulling height Min range 34 to 87 Max range 52 to 105 Weight per head assembly 86 lbs Cutter Number of rows available 4 6 8 10 or 12 Drive Hydraulic Blade size 18...

Page 11: ...tion of the optional attachments refer to your HAGIE 2101 SPRAYER DETASSELER Parts Manual for the correct option for outlining the installation hy draulic schematic and wiring diagram Read and comply...

Page 12: ...y stands supporting them in at least four places fig 3 2 Disconnecting Attachments All of the fol lowing items need to be disconnected before you remove the booms Solution supply quick couple fig 3 3...

Page 13: ...age fig 3 5 item 2 from the air valve control arm fig 3 5 item 1 on each front leg assembly Push the air valve control arm down to release all the air out of the bag When the air bag has lowered the m...

Page 14: ...2 Attach left and right outriggers fig 3 8 item 3 with supplied hardware Refer to 2101SPRAYER DETASSELER Parts Manual 3 Attach support rods if required 4 Attach fold cylinder mounts fig 3 8 item 2 on...

Page 15: ...Outrigger Fold Cylinders Attach the outrigger fold cylinders fig 3 9 item 3 with supplied hardware according to 2101 SPRAYER DETASSELER Parts Manual Also refer to 2100 SPRAYER DETASSELER Parts Manual...

Page 16: ...s 2 Attach the lift arms fig 3 10 item 1 to the lift mounts 3 Attach the lift arm cylinders to the lift arm as semblies fig 3 11 item 2 4 Attach the tool bar weldment to the lift arm as semblies fig 3...

Page 17: ...lift arm stack valve fig 3 12 item 4 ATTACHING EQUIPMENT CONTINUED FIG 3 12 4 1 2 3 Connecting Fold and Lift Hydraulics Connect the hydraulic supply quick couple to the filtered connection on the outr...

Page 18: ...information about installing hydraulic hoses 5 Normal operating angle of the quad puller is obtained when the tool bar mount surface is parallel to the ground fig 3 15 item 1 This angle can be varied...

Page 19: ...uad Puller heads should be hooked up so tires ro tate according to figure 3 16 and figure 3 17 Refer to 2101 SPRAYER DETASSELER Parts Manual for correct hardware hose lengths and hydraulic schematic F...

Page 20: ...the tool bar In this case you would attach the assembly to the lift assembly 4 Adjust the cutter heads using the adjusting bolts so the front of the cutter head is pointing down ward approximately in...

Page 21: ...e Refer to 2101 SPRAYER DETASSELER Parts Manual for correct hard ware hose lengths and hydraulic schematic FIG 3 22 front front THREE HEAD SERIES FIG 3 21 front TWO HEAD SERIES 1 NOTE Care should be t...

Page 22: ...gure 3 24 clockwise from above Refer to 2101 SPRAYER DETASSELER Parts Man ual for correct hardware hose lengths and hydraulic schematic 1 FIG 3 24 front front THREE HEAD SERIES NOTE Care should be tak...

Page 23: ...mount fig 3 25 item 6 to the slide mount weld ments 5 Install the cable assembly according to the wire diagram in your HAGIE 2101 SPRAYER DETASSELER Parts Manual 6 With a tape measure set the center o...

Page 24: ...g 3 27 item 1 to the sensor arm approxi mately 15 inches away from the sensor arm pivot fig 3 28 item 1 This should give you equal travel distance up and down of the actuator For operating information...

Page 25: ...capped fig 3 30 items 1 2 to protect connection points LS and Depth Command ports use the small cap fig 3 30 item 1 and the lift arm stack valve harness ports use a slightly larger cap fig 3 30 item...

Page 26: ...nd if equipped the Tasseltrol LS attachments from the tool bar 3 Attach the male corn chopper to the tool bar 4 Attach the lower stabilizer arm to the hoist column and male corn chopper fig 3 32 item...

Page 27: ...REPARING TO OPERATE ATTACHING MALE CORN CUTTERS 1 Disconnect hydraulic hoses from existing heads 2 Remove tool bar weldments with heads 3 Install male corn cutter adapter brackets 3 34 item 1 4 Instal...

Page 28: ...the setting so no fluid is sent to the solution pump Remember to open it back up later when you begin spraying again HYDRAULIC SYSTEM CONTINUED DO NOT GO NEAR LEAKS High pressure oil easily punctures...

Page 29: ...1 Upon initial setup adjust the orifice screws fig 4 3 item 2 as follows then see page 29 for more precise adjustment HYDRAULIC SYSTEM CONTINUED 26 NOTE Over adjustment of raise orifice can cause exce...

Page 30: ...necting either outrig ger to the center tool bar fig 4 4 Fold Cylinders IV OPERATING INFORMATION FIG 4 4 HYDRAULIC SYSTEM CONTINUED Fold or unfold the outriggers in an open area only Make sure no one...

Page 31: ...t fig 4 7 are connected to a hydraulic stack valve controlled by a steering column mounted lift control fig 4 8 The control is switchable from manual to automatic For information about operating or ad...

Page 32: ...ig 4 10 item 2 on the raise orifice clock wise To decrease the pressure of a given cylinder turn the adjustable orifice screw counter clockwise After each unit has been adjusted to 1000 PSI test the s...

Page 33: ...trol valves fig 4 11 which activate the motors flip the corresponding switch es up To shut any or all motors off flip the corresponding switch es down Each motor control valve contains a 182 inch orif...

Page 34: ...ontrol box The new parameters will maintain their value for approximately a two week period If the unit is not used within this time frame the parame ters will automatically return to the normal setti...

Page 35: ...ts during operation press the desired UP switch select MANUAL and back to AUTO This will hold the unit up in position To re activate the lift switch to MANUAL and back to AUTO 7 To override the system...

Page 36: ...corn is very short such as a low spot in the field you may want to switch to the MANUAL position until you reach taller corn Always switch to the MANUAL position be fore you reach the end rows fig 4 2...

Page 37: ...parameter is reached To resume automatic depth control press the switch down To program the ALL UP and ALL HOLD function 1 Put the AUTO MANUAL switch to AUTO 2 Put the ON OFF switch to ON 3 Press the...

Page 38: ...to changes in the corn depth increase the parameters TASSELTROL RESPONSE PARAMETER toward R1 Generally this parameter can be left at R2 To display the response parameter select AUTO and turn the contr...

Page 39: ...parameter toward T1 Generally this parameter can be left at T3 To display the top parameter select AUTO and turn the control box power on Wait three sec onds for the SELECT MANUAL message Press the UP...

Page 40: ...or oscillate between the top and bot tom photocells decrease the parameter toward B1 Generally this parameter can be left at B1 To display the bottom parameter select AUTO and turn the control box po...

Page 41: ...Press down again to return to SELECT MANUAL screen Flip AUTO MANUAL switch to MAN UAL to save settings PRESS UP TO SELECT R1 R2 R3 R4 Press up button under R to select response parameter screen Press...

Page 42: ...affect the functional operation of the light only how it is displayed Switch should be set to LT SENSITIVITY ADJUSTMENT SCREW Sensitiv ity adjustment screw fig 4 30 item 2 should always be set to maxi...

Page 43: ...lower the cutting or pulling height select the appropriate switch and push down This will extend the actuator fig 4 31 item 1 raising the LS sys tem which in turn lowers the cutting or pulling height...

Page 44: ...filter fig 5 1 at the end of the first 50 hours of use subsequently replace the filter every 250 hours or once a year whichever comes first 41 FILTERS FIG 5 1 FIG 5 2 HYDRAULIC RESERVOIR SUCTION FILTE...

Page 45: ...o re install filter paying attention to direction of flow so the end marked OUT is oriented correctly OUTRIGGER FOLD STACK VALVE The valves on the outrigger fold stack valve are protected by a 90 Micr...

Page 46: ...each bearing twice a day suggested times are morning and noon Male Row Choppers Each male row chopper has two bearings equipped with grease zerks fig 5 7 Grease each bearing once a day Four Blade Mal...

Page 47: ...o blow determine the cause and cor rect it DEPTH COMMAND FUSE The fuse for the DEPTH COMMAND is located in the switch box fig 5 9 item 1 If the DEPTH COMMAND fuse blows remove and replace it in the sa...

Page 48: ...eset to 2000 PSI Loosen mounting bolts lubricate grease fittings if equipped See Tasseltrol LS and or Tasseltrol trouble shooting guide Fill reservoir to proper level with approved oil Remove suction...

Page 49: ...er load or relieve hydraulic pressure before loosening fittings SUGGESTED REMEDY PROBLEM POSSIBLE CAUSE No units will lift No units will lower Only one unit will not lower Oil level in reservoir low F...

Page 50: ...valve set too low Faulty valve Lift arm pivots too tight Raise orifice in valve adjusted incorrectly Oil leak between valve and cylinder Faulty valve Faulty lower poppet on stack valve Problem is not...

Page 51: ...nsor In Auto mode wrong unit raises from photo sensor Faulty valve Faulty lower poppet on stack valve Lower orifice incorrectly adjusted Hydraulic oil not at operating temperature Faulty valve Faulty...

Page 52: ...ghts photo sensor not lined up with reflector Faulty row wire assembly Faulty sensor connector wire assembly Replace control box Find short in wire repair and replace fuse Tighten nut or replace coil...

Page 53: ...Faulty AUTO MANUAL switch Blown fuse Loose wire connections In AUTO mode LS valve assembly unplugged Faulty UP DOWN switch In AUTO mode faulty light sensor assembly Loose wire connections Faulty valve...

Page 54: ...lower photo sensor on each lift assembly If the display shows a box in all upper and lower areas the unit is ready for operation If the display shows a corn stalk in one or more areas refer to pages...

Page 55: ...sensor No lights at lower photo sensor Faulty GREEN wire in connector cable See page 54 fig 6 1 item 2 Photo sensor not in line with reflector See page 20 Faulty BLUE wire in sensor assembly See page...

Page 56: ...Faulty WHITE wire in sensor assembly See page 54 fig 6 1 item 1 Faulty BLUE wire in sensor assembly See page 54 fig 6 1 item 1 Faulty RED and or BLACK wire in connector cable See page 54 fig 6 1 item...

Page 57: ...54 VI TROUBLE SHOOTING TASSELTROL LS SYSTEM ELECTRICAL CONTINUED FIG 6 1 1 2...

Page 58: ...ghts which may vary from state to state b Hagie makes this warranty only to the original purchaser of its new equipment c The warranty period ends 12 months from the date of delivery of equipment to t...

Page 59: ...56 VII LIMITED WARRANTY NOTES...

Page 60: ...ulic Return Filter 41 L Lift Arm Assemblies 13 Lift Cylinders 28 Lift Arm Stack Valve 26 Light Sensing LS System 31 Lubrication Detasseling Heads Quad Puller 43 Male Corn Equipment Eight Blade Chopper...

Page 61: ...58 NOTES...

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