Habasit PM-1056/160 General Manual Use And Maintenance Download Page 6

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Habasit Italiana S.p.A.

Vittorio Veneto 31029 (TV)

Tel.: ++39(0)438.9113

Fax. ++39(0)438.200545

Use Manual

Hot Press PM-1056/160

Author:

A.T.

INDEX

Edition:

09/2004

Page

Replaces:

Hot Press type PM-1056/160

Section. F.1.1

Adjustments, replacements and synchronization .................................................. F-2

SECTION G - ELECTRICAL, WATER AND COMPRESSED AIR SYSTEM......................G-1

SECTION

G.1

ELECTRICAL,

WATER

AND

COMPRESSED

AIR

SYSTEM ............................G-2

SECTION H - GLOSSARY................................................................................................. H-3

SECTION

H.1

GLOSSARY

TERMS....................................................................................H-4

SECTION I - SPARE PARTS .............................................................................................. I-1

SECTION

I.1

INTERNAL

SPARE

PARTS .................................................................................... I-2

SECTION

I.2

PRESSER

CUSHION

SPARE

PARTS.................................................................... I-4

SECTION

I.3

EXTERNAL

SPARE

PARTS ................................................................................... I-6

SECTION

I.4

BELT

LOCKING

SYSTEM

SPARE

PARTS............................................................. I-8

SECTION

I.5

SPARE PARTS FOR COMPRESSED AIR CONNECTION

.................................................... I-10

SECTION

I.6

SPARE

PARTS

FOR

ELECTRICAL,

WATER

AND

COMPRESSED

AIR

CONNECTIONS I-11

SECTION J - ANNEXED COMMERCIAL DOCUMENTS....................................................J-1

SECTION

J.1

WATER

CIRCULATION

PUMP...............................................................................J-2

SECTION

J.2

PORTABLE

COMPRESSOR ..................................................................................J-3

Summary of Contents for PM-1056/160

Page 1: ...re of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems HOT PRESS HOT PRESS HOT PRESS HOT PRESS Type PM Type PM Type PM Type PM 10 10 10 105 5 5 56 160 6 160 6 160 6 160 GENERAL MANUAL GENERAL MANUAL GENERAL MANUAL GENERAL MANUAL USE AND MAINTENANCE USE AND MAINTENANCE USE AND MAINTENANCE USE AND MAINTENANCE ORDER ORDER ORDER ORDER S N S N S N ...

Page 2: ......

Page 3: ...es Hot Press type PM 1056 160 FOREWORD IMPORTANT BEFORE INSTALLING SETTING UP AND OPERATING THE MACHINE THE CUSTOMER MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT CONTAINS IN ORDER TO ENSURE THE MACHINE IS USED SAFELY AND CORRECTLY ALL OPERATORS AND OR MAINTENANCE PERSONS MUST KNOW THIS MANUAL TO ENABLE THEM TO WORK SAFELY ON THE MACHINE ...

Page 4: ...ARDS A 13 Section A 9 1 Applicable EU Directives A 13 Section A 9 2 EU Directives concerning safety in the workplace A 13 Section A 9 3 EU Directives concerning personal protection A 13 Section A 9 4 Community directives on the protection of the environment A 13 SECTION B TECHNICAL SPECIFICATIONS B 1 SECTION B 1 PURPOSE OF THE MACHINE B 2 SECTION B 2 PRESS IDENTIFICATION DATA B 3 SECTION B 3 TECHN...

Page 5: ...N D 3 PRESS PARTS IDENTIFICATION D 5 Section D 3 1View of PM 1056 160 D 5 Section D 3 2Main elements of the PM 1056 160 D 6 Section D 3 3Compressed air connections D 7 SECTION D 4 MACHINE CONFIGURATION D 8 Section D 4 1Fixed operation use D 8 Section D 4 2Mobile operation use D 10 SECTION D 5 PRESS OPERATION D 11 Section D 5 1Fixed and mobile operation working D 11 Section D 5 2Working cycles D 11...

Page 6: ...ATER AND COMPRESSED AIR SYSTEM G 2 SECTION H GLOSSARY H 3 SECTION H 1 GLOSSARY OF TERMS H 4 SECTION I SPARE PARTS I 1 SECTION I 1 INTERNAL SPARE PARTS I 2 SECTION I 2 PRESSER CUSHION SPARE PARTS I 4 SECTION I 3 EXTERNAL SPARE PARTS I 6 SECTION I 4 BELT LOCKING SYSTEM SPARE PARTS I 8 SECTION I 5 SPARE PARTS FOR COMPRESSED AIR CONNECTION I 10 SECTION I 6 SPARE PARTS FOR ELECTRICAL WATER AND COMPRESS...

Page 7: ...2 FIGURE 11 PRESSER CUSHION SPARE PARTS I 4 FIGURE 12 EXTERNAL SPARE PARTS I 6 FIGURE 13 BELT LOCKING SYSTEM SPARE PARTS I 8 FIGURE 14 SPARE PARTS FOR COMPRESSED AIR CONNECTION I 10 SUMMARY OF TABLES TABLE 1 DANGER SIGNS A 7 TABLE 2 PRESCRIPTIVE SIGNS A 7 TABLE 3 TERMS AND DEFINITIONS A 8 TABLE 4 QUALIFICATIONS A 12 TABLE 5 ELECTRICAL CHARACTERISTICS B 4 TABLE 6 PNEUMATIC CHARACTERISTICS B 4 TABLE...

Page 8: ... E 5 TABLE 18 GLOSSARY H 4 TABLE 19 SPARE PARTS AND INTERNAL PARTS I 3 TABLE 20 SPARE PARTS AND PRESSER CUSHION I 5 TABLE 21 EXTERNAL SPARE PARTS I 7 TABLE 22 BELT LOCKING SYSTEM SPARE PARTS CODE 006D1000 I 9 TABLE 23 SPARE PARTS FOR COMPRESSED AIR CONNECTION CODE 008E1000 I 10 TABLE 24 SPARE PARTS FOR ELECTRICAL WATER AND AIR CONNECTIONS USED IN FIXED OPERATION I 11 TABLE 25 SPARE PARTS FOR ELECT...

Page 9: ...o 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T REGULATIONS AND GENERAL WARNING NOTES Edition 09 2004 Page A 1 Replaces Hot Press type PM 1056 160 SECTION A REGULATIONS AND GENERAL WARNING NOTES ...

Page 10: ... 2004 Page A 2 Replaces Hot Press type PM 1056 160 SECTION A 1 READING ASSISTANCE NOTES Meanings of notes used in this manual ATTENTION Note of particular interest for the safety of the people running and maintaining the machine WARNING Note of particular interest concerning the safety of the machine NOTE A request for the reader s attention referred to the subsequent paragraph ...

Page 11: ...ve of the Council of the European Community of 14 June 1989 concerning the reconciliation of the laws of member states regarding machines also known as the Machine Directive and also all the other Directives and Regulations referred to in the said Machine Directive inspired by criteria which in addition to illustrating the technical characteristics of the machine and its use maintenance and troubl...

Page 12: ...rmation required for good correct use of the machine The manuals must be kept throughout the machine s life and must be updated in the event of modifications aimed at improving the machine s performance The manuals must be available to qualified personnel Consultation of this manual is facilitated by the general index on the first page which makes it possible to immediately find the subject of int...

Page 13: ...ective The manufacturer shall have the sole right to decide if such parts should be repaired or replaced The manufacturer shall not be liable in any other case for collateral or incidental damage The guarantee does not apply to plant that has been repaired by third parties that have NOT been authorized by the manufacturer Spare parts supplied by the manufacturer must be used Any deviation from thi...

Page 14: ...g helps ensure that safety regulations are observed prevent accidents and assure good operation All people approaching the machine must have a clear understanding of the symbol and its meaning Non observance may cause accidents entailing damage to personnel and to the machine Section A 5 1 SIGNS The signs affixed to the machine are shown below the following signs may be located on the machine such...

Page 15: ...rials which can cause damage to the limbs Attention HIGH TEMPERATURE PARTS Indicates the presence of very hot materials which could cause burns TABLE 2 PRESCRIPTIVE SIGNS General obligation An obligation to carry out the operation as described and in accordance with safety rules so as avoid risks and accidents This is usually accompanied by notices explaining the obligation Obligation to use prote...

Page 16: ...ols MG INTERLOCKED MOBILE GUARD Guard associated with an interlock device so that The machine s dangerous functions protected by the guard cannot be carried out unless the guard has been closed If the guard is opened during the unfolding of the machine s dangerous functions a stop command is given The closure of the guard permits execution of the machine s dangerous functions protected by the guar...

Page 17: ...38 200545 Use Manual Hot Press PM 1056 160 Author A T REGULATIONS AND GENERAL WARNING NOTES Edition 09 2004 Page A 9 Replaces Hot Press type PM 1056 160 TERM DEFINITION ABBREV working of the machine e g position sensors manual control switches relays and electromagnetic valves ...

Page 18: ...ve devices dismantled or disabled It is forbidden to switch off safety devices installed on the machine or create by pass systems to limit switches or micro switches Operations with reduced safety devices must be carried out while observing to the letter the instructions in the relevant descriptions and must be performed by specialized technicians aware of the risk under the direct supervision of ...

Page 19: ...ive gloves are not worn The possibility of scalding or burning occurring by hot liquid or steam in the cooling circuit if the cooling cycle is incorrectly stopped without paying attention to the warnings given in this manual The possibility contact between water and live equipment The user is responsible for taking care during transportation and movement of the equipment where the use of extraneou...

Page 20: ...or re starting production following enforced downtime MECHANICAL MAINTENANCE PERSON A qualified technician able to run the machine under normal conditions to intervene on mechanical parts to make all adjustments as well as the necessary mechanical maintenance and repair jobs also with the protective devices disabled ELECTRICAL MAINTENANCE PERSON A qualified technician able to run the machine under...

Page 21: ...ion This machine has been constructed in a country that is part of the European Community and therefore meets the safety requirements of EU directive 98 37 CE in force from 23 July 1998 This conformity is certified and the machine bears the CE mark of compliance See figure Section A 9 2 EU DIRECTIVES CONCERNING SAFETY IN THE WORKPLACE EU Directive N 89 391 concerning the improvement of the safety ...

Page 22: ...ittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T TECHNICAL SPECIFICATIONS Edition 09 2004 Page B 1 Replaces Hot Press type PM 1056 160 SECTION B TECHNICAL SPECIFICATIONS ...

Page 23: ...ils about these processes can be obtained at For the Thermofix process Manual 3210 For the Flexproof process Manual 3220 or 3225 NOTE By connecting to the company IT net H Net it is possible to access updated processes using the developments brought to them The hot press PM 1056 160 has been developed exclusively for the applications described herein No other or inappropriate applications are perm...

Page 24: ...6 160 Author A T TECHNICAL SPECIFICATIONS Edition 09 2004 Page B 3 Replaces Hot Press type PM 1056 160 SECTION B 2 PRESS IDENTIFICATION DATA A plate fitted to the structure of the machine indicates the machine s identification data These data are shown in the following figure FIGURE 1 MACHINE IDENTIFICATION PLATE ...

Page 25: ... PRESS TABLE 5 ELECTRICAL CHARACTERISTICS OF HEATING ELEMENTS Output 4 x 1370 W 5480 W Supply tension 230V Frequency 50 60 Hz TABLE 6 PNEUMATIC CHARACTERISTICS Fluid characteristics Filtered non lubricated air Working pressure 6 bars 0 2 bars Min supply diameter Rapid connector of TABLE 7 WATER CHARACTERISTICS Fluid characteristics Demineralized water Capacity 5 m h Working temperature From 10 to ...

Page 26: ...ight 40 5 kg 89 3 lbs Steel stabilizers weight 33 2 kg 73 2 lbs Noise level 70 db Working temperature Between 15 C 38 C Humidity tolerance Between 45 70 TABLE 9 CHARACTERISTICS OF WORKABLE ELEMENTS Max length of belt 1050 mm 41 3 in Max width of belt 10 mm 0 4 in Minimum length of belt 940 mm 37 in Heating plate width 160 mm 6 3 in Maximum presser pressure 3 bar 43 5 psi Max working temperature 19...

Page 27: ...TUBE PVC 6x12 cod TA06 5 mt TUBE CLAMP 14x24 MINUSSGM 12 COLLAR WITH TWO EARS COL PI 11x13 3 FEMALE COUPLING 1 4 cod 403 1 4SV RAPID FIT 4 HOSE END FITTING 12x1 4 CH 17 4 HOSE END FITTING 6x1 4 Code1 13234 1 MANITOBA TUBE D 10x21mm 170 L 20ml 1 COPPER WASHER 1 4 4 FEMALE COUPLING 04 MINI 1 4 cod 01010004 1 REGULATING UNIT PMR XX The regulating unit varies according to working tension The regulatin...

Page 28: ...ABLE CONNECTION PAIR REGULATOR PMR 04 PMR 06 AND OUTLET PM 1 X X REGULATING UNIT PMR XX The regulating unit varies according to working tension The regulating unit is thus determined by the working tension of the press it is combined with 1 691023 PMR 06 3x130V 691020 PMR 06 3x230V X 691021 PMR 06 3x400V X MOBILE COOLING UNIT The control unit varies according to the available electrical power 1 69...

Page 29: ...ning presses and PMR XX regulating units TABLE 12 REGULATING UNIT OPTIONS PMR XX PRESS XX COMBINATIONS Codice 691301 691302 691306 691307 691023 691020 691021 PMR 305 1x120V 360W PMR 305 1x230V 400W PMR 305 RC06 1x120V 3600W PMR 305 RC06 1x230V 3600W PMR 06 1x230V PMR 06 3x230V PMR 06 3x400V PM 305 X X PM 306 X X X X X PM 606 X X X X X PM 806 X X X X PM 806 160 X X X PM 1056 X X X X PM 1056 160 X ...

Page 30: ...NIT OPTIONS PMC XX PMR XX PMC XX COMBINATIONS PMR 04 PMR 06 Code PMC 04 1x230V X X 691010 PMC 06 X 691060 Section B 4 5 OPTIONAL ACCESSORIES FOR BOTH FIXED AND MOBILE USE The following are indications for the optional accessories both for fixed or variable use situations TABLE 14 OPTIONAL ACCESSORIES FOR BOTH FIXED AND MOBILE USE Description Code Pair of gloves N 29090 Thermometer N 28714 or N 287...

Page 31: ... piece Quote the technical code When making your request briefly illustrate the causes of failure of the part being ordered and provide all information which may be useful for understanding the malfunction this will make it possible to pinpoint any shortcomings or incorrect procedures which may have caused the damage When ordering spare parts we recommend using the fax and not just placing your or...

Page 32: ...iana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T INSTALLATION Edition 09 2004 Page C 1 Replaces Hot Press type PM 1056 160 SECTION C INSTALLATION ...

Page 33: ...hting system since the machinery is not supplied with its own lighting system for the operational zone The work area must be well ventilated and or have an air cycling and emission system compliant with the law of the country of installation such as to ensure the operator is working under the proper working conditions The free space around the machine must be sufficient for work and maintenance op...

Page 34: ...st be disconnected from any control or regulating units There are two handles at the side of the press for lifting the equipment 3 The fastening rods at each end of the press must be evenly locked before hoisting Never use any hooking points other than the specific 3 eyebolts when hoisting the press The fastening rods 4 must be correctly closed IMPORTANT REPORT ANY DAMAGE NOTED ON THE MACHINE AT D...

Page 35: ...nsportation itself Reassemble the press and ensure that its mechanical parts are functioning properly Reconnect the power while taking when handling electrical power sources close to the water used in the cooling system The press can also be moved as a single unit in which case the following must be carried out If connected disconnect the various electrical water and air connections in order Use t...

Page 36: ...tional space for working on the press Position the press so that it is stable Check visually to make sure that no rags work tools etc remain on the press Section C 3 2 CONNECTION OF AIR AND WATER SUPPLIES ATTENTION The press can be used in fixed operation mode permanently connected to control and regulation equipment or in Mobile operation when it is necessary to carry out work away from the usual...

Page 37: ...e pneumatic connection kit code 008E1000 connect the presser cushions of the upper and lower sides Ensure the water connections are well sealed and that any leaks that could occur do not come into contact with electrical parts Section C 3 3 ELECTRICAL CONNECTION ATTENTION Ensure that the whole system is not supplied by electrical air and water sources Ensure all the plant preceding the equipment c...

Page 38: ...nt consulting the corresponding diagrams ATTENTION BEFORE CARRYING OUT ANY KIND OF WORK ON THE MACHINE IT IS ESSENTIAL TO ENSURE THAT THE PLANT ELECTRICAL PNEUMATIC AND WATER IS DISCONNECTED FROM ENERGY SUPPLIES THAT THE PNEUMATIC AND WATER PLANT IS PROPERLY DEPRESSURISED AND THAT THERE IS NO REMAINING POTENTIAL ENERGY IN THE MOVING PARTS ATTENTION Follow the following disconnection procedure Disc...

Page 39: ...ions TABLE 15 STORAGE CONDITIONS Environmental conditions for storage Min Max ambient temperature for storage In range 5 C to 40 C Relative humidity of place of storage In range 50 to 70 If the machine its accessories and spares have to remain in storage for a prolonged period they must be protected from dust and damp We recommend the following Clean the machine in general Apply PROTECTIVE SILICON...

Page 40: ...hed the end of their useful life such materials must be disposed of at the specialized centers according to the prescriptions of the laws in force in the country of destination ATTENTION The materials and substances making up the machine MUST be eliminated according to the Laws Regulations on disposal of individual waste in force in the country where the machine is installed IN ANY EVENT NO COMPON...

Page 41: ...taliana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T OPERATION Edition 09 2004 Page D 1 Replaces Hot Press type PM 1056 160 SECTION D OPERATION ...

Page 42: ...operational and efficient as their purpose is to protect the personnel To observe the safety regulations described in the use and maintenance manual IMPORTANT THE INFORMATION DEVICES SIGNS AND SAFETY NOTICES AFFIXED TO THE MACHINE MUST BE KEPT CLEAN AND LEGIBLE ATTENTION DO NOT IN ANY WAY ALTER THE MACHINE S SAFETY SYSTEM ATTENTION IT IS ABSOLUTELY FORBIDDEN TO REMOVE THE PROTECTIVE DEVICES INSTAL...

Page 43: ...9 2004 Page D 3 Replaces Hot Press type PM 1056 160 SECTION D 2 GUARDS INSTALLED IMPORTANT The press has a sheet steel guard with holes to prevent the operator coming into contact with hot parts ATTENTION READ THE ACCIDENT PREVENTION SIGNS APS ON THE MACHINE WITH CARE DO NOT COVER THEM FOR ANY REASON AND REPLACE THEM IMMEDIATELY IF THEY GET DAMAGED ...

Page 44: ...p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T OPERATION Edition 09 2004 Page D 4 Replaces Hot Press type PM 1056 160 FIGURE 2 POSITION OF SIGNS ON THE PRESS ...

Page 45: ...Replaces Hot Press type PM 1056 160 SECTION D 3 PRESS PARTS IDENTIFICATION Section D 3 1 VIEW OF PM 1056 160 1 Upper part of the press 2 Air connection point for pressure cushion 3 Eye bolt for hoisting 4 Fastening rod 5 Water fitting 6 Lower part of the press 7 Heating plate 8 Steel heat stabilizers with locking device FIGURE 3 VIEW OF PM 1056 160 4 1 3 5 2 6 7 8 ...

Page 46: ...1056 160 Author A T OPERATION Edition 09 2004 Page D 6 Replaces Hot Press type PM 1056 160 Section D 3 2 MAIN ELEMENTS OF THE PM 1056 160 1 Upper part of the press 2 Fastening rod 3 Lower part of the press 4 Heating plate 5 Heat stabilizers with locking device FIGURE 4 MAIN ELEMENTS OF THE PM 1056 160 1 2 3 5 4 ...

Page 47: ... 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T OPERATION Edition 09 2004 Page D 7 Replaces Hot Press type PM 1056 160 Section D 3 3 COMPRESSED AIR CONNECTIONS FIGURE 5 COMPRESSED AIR CONNECTIONS ...

Page 48: ... A T OPERATION Edition 09 2004 Page D 8 Replaces Hot Press type PM 1056 160 SECTION D 4 MACHINE CONFIGURATION The following are the possible configurations for fixed operation and variable operation Section D 4 1 FIXED OPERATION USE Fixed operation use with PMR 06 and PMC 04 FIGURE 6 FIXED OPERATION USE WITH PMR 06 AND PMC 04 ...

Page 49: ... Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T OPERATION Edition 09 2004 Page D 9 Replaces Hot Press type PM 1056 160 Fixed operation use with PMR 06 and PMC 06 FIGURE 7 FIXED OPERATION USE WITH PMR 06 AND PMC 06 ...

Page 50: ...0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T OPERATION Edition 09 2004 Page D 10 Replaces Hot Press type PM 1056 160 Section D 4 2 MOBILE OPERATION USE Mobile operation use with PMR 06 FIGURE 8 MOBILE OPERATION USE WITH PMR 06 ...

Page 51: ...ot permanently positioned and is outside its normal working site To be able to work without the normal equipment available the press requires A regulating unit PMR XX that guides the rise in temperature The availability of running water or a tank with immersion pump working in manual mode A portable manual mode air compressor Section D 5 2 WORKING CYCLES The press s working cycles are as follows T...

Page 52: ...MR XX see its own manual preselect the press s upper and lower temperatures Using the regulating equipment PMR XX see its own manual select the joining time Using the regulating equipment PMR XX see its own manual start up the joining cycle When the joining cycle is completed the cooling cycle has to be started up Wait for the end of the cooling cycle Drinking water is used for cooling In a fixed ...

Page 53: ...t all electrical supply Disconnect the pipes bring water into the press Empty the press circuit using jets of compressed air When blowing air to expel water from the circuit make sure the water does not come into contact with electrical equipment Use the portable compressor to bring the pressure cushion to compress the belt at the desired pressure Using the regulating equipment PMR XX see its own ...

Page 54: ...uce steam at 180 at a pressure of about 10 bars For rapid heating without energy wastage heat the hot press with it always closed Section D 5 5 NOTES ON USE ATTENTION Never put the pressure chamber under pressure if the press has not been properly closed Do not exceed the maximum permitted pressure of 3 bars Section D 5 6 TECHNICAL ASSISTANCE Our experts will be available for you to consult on the...

Page 55: ... electrical equipment Temperature deviation of a heating plate of more than 2 C with respect to the nominal value Exchange the two connectors in the rear part of the regulating equipment and check whether the regulator always indicates the same anomalous value In this case the fault can clearly be traced to the regulator in question If the defect should pass to the other regulator the fault can be...

Page 56: ... A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T ORDINARY MAINTENANCE Edition 09 2004 Page E 1 Replaces Hot Press type PM 1056 160 SECTION E ORDINARY MAINTENANCE ...

Page 57: ...ANCE Edition 09 2004 Page E 2 Replaces Hot Press type PM 1056 160 SECTION E 1 GENERAL ATTENTION IT IS ESSENTIAL TO CARRY OUT PREVENTIVE MAINTENANCE OF THE PRESS TO PROTECT THE RELIABILITY OVER TIME OF ITS COMPONENTS AND PARTICULARLY ITS MOVING PARTS HARMFUL AGENTS SUCH AS DUST ENCRUSTATION AND LIQUID SEDIMENTS CAN DAMAGE THE MACHINE S COMPONENTS ...

Page 58: ...erationally effective as they are there for the purpose of protecting personnel To observe the safety regulations described in the use and maintenance manual IMPORTANT THE INFORMATION DEVICES SIGNS AND SAFETY NOTICES AFFIXED TO THE MACHINE MUST BE KEPT CLEAN AND LEGIBLE ATTENTION DO NOT IN ANY WAY ALTER THE MACHINE S SAFETY SYSTEM IT IS ABSOLUTELY FORBIDDEN TO REMOVE THE PROTECTIVE DEVICES INSTALL...

Page 59: ...k under safe conditions Equipment and clothes to be worn to reduce the risks of accidents Maintenance personnel must be authorized and must not wear watches and finger rings Section E 3 1 PRELIMINARY OPERATIONS ATTENTION MAKE SURE THAT THE ELECTRICAL EQUIPMENT AND THE SYSTEM ARE NOT LIVE CHECK IF OTHER SOURCES OF ENERGY ARE DISABLED TOO I E AIRE COMPRESSED FEEDING ATTENTION BEFORE ATTEMPTING ANY M...

Page 60: ...in its mobile operation Weekly Maintenance worker Check defective insulation or connectors Measurement of heating plates temperature Monthly Maintenance worker Position the heat resistant expanded silicone rubber pad on the lower heating plate Close the press normally Submit the pressure chamber to a pressure of maximum 1 bar Switch the heating on set the nominal value at 180 C and switch the time...

Page 61: ...torio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author S D T EXTRAORDINARY MAINTENANCE Edition 09 2004 Page F 1 Replaces Hot Press type PM 1056 160 SECTION F EXTRAORDINARY MAINTENANCE ...

Page 62: ...PLACEMENTS AND SYNCHRONIZATION IMPORTANT All routine and extraordinary maintenance jobs must be done with the machine OFF taking care with replacements and adjustments Maintenance jobs must be done by qualified technicians FOR ANY MAINTENANCE WORK THAT DOES NOT COME WITHIN THE CATEGORY OF ORDINARY MAINTENANCE WORK CONTACT THE TECHNICAL ASSISTANCE OFFICE OF HABASIT Habasit Italiana S p A Via A Meuc...

Page 63: ...ttorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T GLOSSARY Edition 09 2004 Page G 1 Replaces Hot Press type PM 1056 160 SECTION G ELECTRICAL WATER AND COMPRESSED AIR SYSTEM ...

Page 64: ... Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T GLOSSARY Edition 09 2004 Page G 2 Replaces Hot Press type PM 1056 160 SECTION G 1 ELECTRICAL WATER AND COMPRESSED AIR SYSTEM FIGURE 9 PRESS WIRING LAYOUT PM 1056 160 ...

Page 65: ...Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T GLOSSARY Edition 09 2004 Page H 3 Replaces Hot Press type PM 1056 160 SECTION H GLOSSARY ...

Page 66: ...s PMC XX Press cooling control equipment with cooling and compressed air circuit management The suffix XX means that various units can be used PMC 04 PMC provided they are compatible with the type of regulating unit in use see Section B 4 4 Control unit options Thermofix Belt welding process see manual 3210 Flexproof Belt welding process see manual 3220 or 3225 Heating box The unit containing the ...

Page 67: ...liana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T SPARE PARTS Edition 09 2004 Page I 1 Replaces Hot Press type PM 1056 160 SECTION I SPARE PARTS ...

Page 68: ...Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T SPARE PARTS Edition 09 2004 Page I 2 Replaces Hot Press type PM 1056 160 SECTION I 1 INTERNAL SPARE PARTS FIGURE 10 INTERNAL SPARE PARTS ...

Page 69: ...0 ID001312 STAINLESS STEEL PLATE N 16 11 IN020418 FITTING SERIE 510 8 LR 14C N 4 12 IN011310 HH SCREW DIN 7984 M6x16 lowered head STAINLESS STEEL A2 N 40 13 IN010204 HH SCREW UNI 5931 M6x25 STAINLESS STEEL N 4 14 205C1170 FEED AND DISCHARGE TUBE N 4 15 IN020416 MALE COUPLING 162A 1 4 FEMALE N 4 16 IN010848 HH SCREW UNI 5931 M4x10 STAINLESS STEEL N 2 17 IN010202 WASHER 6592 4 3x9 STAINLESS STEEL N ...

Page 70: ...31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T SPARE PARTS Edition 09 2004 Page I 4 Replaces Hot Press type PM 1056 160 SECTION I 2 PRESSER CUSHION SPARE PARTS FIGURE 11 PRESSER CUSHION SPARE PARTS ...

Page 71: ...pe PM 1056 160 TABLE 20 SPARE PARTS AND PRESSER CUSHION Pos Code Description M U Qty 1 IN060782 FLATTENING TUBE Ø 32 cod 1640860 IVG COLBACHINI N 2 2 IN020946 HOSE END ACCESSORY code 3040 8 1 8 AIGNEP N 1 3 ID002698 REAR CUSHION RESTRAINING PLATE N 1 4 ID002699 REAR CUSHION RESTRAINING PLATE N 1 5 ID002700 FRONT CUSHION RESTRAINING PLATE N 1 6 ID002901 FRONT CUSHION RESTRAINING PLATE N 1 ...

Page 72: ...Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T SPARE PARTS Edition 09 2004 Page I 6 Replaces Hot Press type PM 1056 160 SECTION I 3 EXTERNAL SPARE PARTS FIGURE 12 EXTERNAL SPARE PARTS ...

Page 73: ... N 1 2 ID001317 LOWER BEAM N 1 3 007C1030 UPPER PROTECTION N 1 4 008C1040 KNOB N 2 5 008C1050 PIN N 2 6 ID001304 SCREW EYE N 2 7 IN060003 M 443 140 N 37131 HANDLE N 2 8 IN011445 TIP PIN UNI ISO 5927 M6X10 N 2 9 IN010126 CHH SCREW UNI 5931 M8x35 GALVANIZED N 4 10 IN010020 CHH SCREW UNI 5931 M6x20 GALVANIZED N 24 11 IN020951 QCK 1 8 PK 4 B through connector cod 9425 N 2 12 IN040201 CABLE CLAMP art 1...

Page 74: ...9 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author A T SPARE PARTS Edition 09 2004 Page I 8 Replaces Hot Press type PM 1056 160 SECTION I 4 BELT LOCKING SYSTEM SPARE PARTS FIGURE 13 BELT LOCKING SYSTEM SPARE PARTS ...

Page 75: ... PRESSER N 2 5 ID002101 SMALL JOINING SHEET N 1 6 ID002102 LARGE JOINING SHEET N 1 7 205D1050 PRESSER CLOSURE SCREW PIN N 4 8 205D1060 SCREW EYE SPACER N 8 9 IN010149 EXTERNAL SEEGER e12 UNI 7435 N 8 10 IN010144 DIN 444 M12x130 SCREW EYE code GN 12536 N 4 11 IN010496 B 193 30 FP M12 KNURLED KNOB cod 2514 N 4 12 IN010114 CHH SCREW UNI 5931 M5x16 GALVANIZED N 8 13 IN010582 OHH SCREW UNI 5933 M4x12 G...

Page 76: ...COMPRESSED AIR CONNECTION CODE 008E1000 Pos Code Description M u Qty 008E1000 AIR CONNECTION NR 1 1 IN020655 FEMALE COUPLING 04 MINI code 01010004 NR 2 2 IN020407 HOSE END FITTING 6x code 1 13234 NR 4 3 IN020410 PLASTIC TUBE PVC 6x12 code TA06 NR 1 4 IN020410 PLASTIC TUBE PVC 6x12 code TA06 NR 1 5 IN020406 SAFETY VALVE F CALIBRATED AT 3 bars AND PUNCHED code 1 441 NR 1 6 IN020950 DIVIDER AD X F F ...

Page 77: ...TION Pos Description M U Qty Assembly code Parts code CABLE CONNECTION PAIR REGULATOR PMR 04 PMR 06 AND OUTLET PM N 1 691011 PNEUMATIC CONNECTION N 1 20501000 PLASTIC TUBE PVC 6x12 code TA06 ML 5 m IN020410 TUBE CLAMP 14x24 MINUSSGM N 12 IN020411 COLLAR WITH TWO EARS COL PI 11x13 N 3 IN020412 FEMALE COUPLING code 403 1 4SV RAPID FIT N 4 IN020413 HOSE END ACCESSORY 12x CH 17 N 4 IN020371 HOSE END A...

Page 78: ...E PM 04 6 7 N 1 700021 TUBE COLLAR DIAM 100MM M10 N 1 700500 FEMALE CONNECTION code 403 1 4SV N 4 IN020413 RUBBER HOSE FOR AIR WATER 20 BAR 25 INT 37 EXT MT 0 16 702508 RUBBER HOSE FOR AIR WATER 20 BAR 16 INT 26 EXT MT 10 702509 RUBBER HOSE FOR AIR WATER 20 BAR 13 INT 23 EXT MT 10 702511 PMR 06 OUTPUT ADAPTOR N 1 IN040301 MOBILE MINI COMPRESSOR The control unit may vary according to the electrical...

Page 79: ...io Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author S D T ANNEXED COMMERCIAL DOCUMENTS Edition 01 2002 Page J 1 Replaces Hot Press type PM 1056 160 SECTION J ANNEXED COMMERCIAL DOCUMENTS ...

Page 80: ...orio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author S D T ANNEXED COMMERCIAL DOCUMENTS Edition 01 2002 Page J 2 Replaces Hot Press type PM 1056 160 SECTION J 1 WATER CIRCULATION PUMP ...

Page 81: ...torio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Use Manual Hot Press PM 1056 160 Author S D T ANNEXED COMMERCIAL DOCUMENTS Edition 01 2002 Page J 3 Replaces Hot Press type PM 1056 160 SECTION J 2 PORTABLE COMPRESSOR ...

Page 82: ...o representations guarantees or warranties of any kind are made as to their accuracy or suitability for particular applications The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time ...

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Habasit PM-1056/160, General Manual Use And Maintenance

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