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Haas TRT210 Operator'S Manual Download Page 6

MILL WARNING DECALS

Haas Technical Publications

Manual_Archive_Safety_Pages Rev A 

June 6, 2013

Summary of Contents for TRT210

Page 1: ...should do many repair procedures HAAS SERVICE AND OPERATOR MANUAL ARCHIVE WARNING Some mechanical and electrical service procedures can be extremely dangerous or life threatening Know your skill leve...

Page 2: ...Haas Technical Publications Manual_Archive_Safety_Pages Rev A June 6 2013...

Page 3: ...addressed DO NOT modify or alter this equipment in any way If modifications are necessary all such requests must be handled by Haas Automation Inc Any modification or alteration of any Haas Milling o...

Page 4: ...shop owner s responsibility to set up the machines safely and use best practice machining techniques it is also their responsibility to manage the progress of these methods The machining process must...

Page 5: ...factory Never alter or remove any safety decal or symbol Each hazard is defined and explained on the general safety decal located at the front of the machine Particular loca tions of hazards are marke...

Page 6: ...MILL WARNING DECALS Haas Technical Publications Manual_Archive_Safety_Pages Rev A June 6 2013...

Page 7: ...LATHE WARNING DECALS Haas Technical Publications Manual_Archive_Safety_Pages Rev A June 6 2013...

Page 8: ...Other decals may be found on your machine depending on the model and options installed OTHER SAFETY DECALS Haas Technical Publications Manual_Archive_Safety_Pages Rev A June 6 2013...

Page 9: ...pproximately 100 PSI is all that is needed to activate the brake CONTROL The tilting rotary table servo control incorporates the latest in high speed microprocessors and drive technology The control w...

Page 10: ...100 PSI On the TRT 160 a built in air brake with 200 ft lbs Tilt Axis and 100 ft lbs Rotary Axis of holding torque 100 PSI AC SERVO DRIVE Closed loop 1 0 HP HRT160 HRT210 3 0 HP HRT310 75 HP HA5C DC...

Page 11: ...when power is turned off It also remembers the current spindle position and step number INTERFACING Most CNC mills can be interfaced with the TRT Series quickly and easily by using a spare M function...

Page 12: ...200 N A N A INDEXING Indexing Accuracy Sec 15 25 15 30 30 60 Repeatability Sec within 10 within 10 within 10 within 10 within 10 within 10 Resolution Deg 001 001 001 001 001 001 Max Resolution Deg 999...

Page 13: ...TRT160B 19 08 25 84 TRT210B 24 34 B 6 00 8 48 C 1200 1200 D 2 000 1 000 E 7 750 9 000 F 1 18 0 40 G 12 39 15 90 H 14 14 17 65 J 4 25 6 00 K 26 15 TRT160B 26 15 33 36 TRT210B 31 10 6 000 12 39 10 20 2...

Page 14: ...x swing diameter for B axis 23 5 596 9mm located 0 125 3 1mm below centerline of A axis Speed A axis 60 per sec B axis 60 per sec Spindle Torque A axis 300 ft lb B axis 210 ft lb Brake torque A axis 4...

Page 15: ...for B axis 31 0 596 9mm located 0 125 3 1mm below centerline of A axis Speed A axis 50 per sec B axis 50 per sec Spindle Torque A axis 300 ft lb B axis 300 ft lb Brake torque A axis 1000 ft lb B axis...

Page 16: ...CONTROL BRACKET Designed to work specifically with the Haas line of CNC mills This bracket keeps the Servo Control in easy reach of the operator allowing for easy programming between the Haas mill and...

Page 17: ...ill fail prematurely Secure the TRT Rotary Table to your machine s T Slot table as shown below Toe Clamp Assembly 1 2 13UNC T Nuts Studs Flange nuts and Washers Standard stud mounting front and rear F...

Page 18: ...ntr ol ZER O RET URN JOG JOG EME RGE NCY CYC LE STA RT STO P ON POW ER ZERO SET ZERO SET STEP SCAN STEP SCAN DISPL AY SCAN DISPL AY SCAN RUN PROG RUN PROG STEP DEG REE S SERVO ON SERVO ON RUNNI NG RUN...

Page 19: ...e connected Power is 120VAC The power service must supply a minimum of 15 amps continuously Conduit wire must be 12 gauge or larger and fused for at least 20 amps If an extension cord is to be used us...

Page 20: ...the wall and turning the switch on is really interfacing a 100 watt incandescent lamp up to a 15 Megawatt generating plant While there are hundreds of connections between your lamp and the power com...

Page 21: ...rol is connected to the first controller s up line or RS 232 IN connector The RS 232 interface sends and receives seven data bits even parity and two stop bits The data rate can be between 110 and 192...

Page 22: ...ed rate in units second xGnn Specify G code xLnnn Specify loop count xP Specify servo status or position This command causes the addressed controller to respond with the servo position if normal opera...

Page 23: ...trigger the controller from any one of several sources The cable connector used is a male four pin DIN connector TheAmphenol part number is 703 91 T 3300 1 The part number of the panel receptacle in t...

Page 24: ...ront panel This frees the operator from having to touch the control to start indexing For example using our optional remote quill switch Haas P N RQS for Bridgeport milling machines every time the qui...

Page 25: ...other CNC in use today All data is sent and received in ASCII code Lines sent by the controller are terminated by a carriage return CR and line feed LF Lines sent to the controller may contain a LF b...

Page 26: ...ect or Word 6 0 are not recommended as they will insert extra unnecessary information Upload Download functions do not need an axis select code as they are manually initiated by an operator at the fro...

Page 27: ...and re number all required data The P code is the destination of a subroutine jump for G code 96 The controller will always end output with a and input to it is terminated by a N99 or G99 Spaces are o...

Page 28: ...end using chucks that are 5 diameter or smaller and weigh less than 20 pounds Pay special attention when installing chucks Always make sure that the thread and the outside diameter of the spindle are...

Page 29: ...ecessary to use two 1 8 pins and a screwdriver to break the spindle nut loose AC25 Collet Closer To install the AC25 install new spindle nut Item F locking pawl Item G and FHCS Item H Insert drawtube...

Page 30: ...e valve sits on top of the HA5C casting and the slipring fits over the input diameter on the back of the AC125 body Install the snap ring and screw the valve to the top of the HA5C body using the 1 2...

Page 31: ...due to lack of clearance Collet Installation Model AC125 All collets used with the AC125 must be clean and in good condition To install a collet in the AC125 align the collet keyway with the spindle k...

Page 32: ...X axis the fingers of the right hand will point in the direction of tool movement for a positive A axis command Likewise when placing the thumb of the right hand along the positive Y axis the fingers...

Page 33: ...ction indicated by no letters 3 feed rate indicated by a letter F 4 loop count indicated by a letter L 5 G code indicated by a letter G Successive pushes of the right arrow button will cause the displ...

Page 34: ...Hi Curr alarms may occur if not corrected See Troubleshooting section OVERLOAD Indicates 2x overload level excessive load or workpiece misalignment Hi LoAd or Hi Curr alarms will occur if not correcte...

Page 35: ...f no power is applied to the closed loop motor In addition the internal battery is checked at power on and if the battery is low the following message is displayed Lo bAt Pressing any key will allow y...

Page 36: ...6 JOGGING Jogging of the motors can be done with the front panel JOG switch Select which axis you wish to jog using the right arrow button The selected axis A or B is shown by the two LED s on the fro...

Page 37: ...EE Au in Auxiliary input shorted at power on Lo bAt Low battery voltage Get serviced Intermittent low voltage errors or power failures may be the result of inadequate power to the controller Use heav...

Page 38: ...le Hi VoLt Line voltage is too high causing regen overheat FAiLEd Indicates communication problem between upper and lower controls This flashes up for only two seconds CAbLE Break detected in encoder...

Page 39: ...e X axis the fingers of the right hand will point in the direction of tool movement for a positive A axis command Likewise when placing the thumb of the right hand along the positive Y axis the finger...

Page 40: ...FEED RATE LOOP COUNT G CODE for the A axis continuing to push the right arrow button steps the control through the same registers for the B axis The control then repeats the A axis registers In RUN mo...

Page 41: ...o on B JOG causes the servo to move in either the forward or backward direction at a rate defined by the last numeric key pressed C ZERO RETURN causes the servo to return to HOME position search for m...

Page 42: ...mbers Those numbers should be used when describing problems to Haas If any other message is displayed refer to the Error Codes section of this manual The numbers only remain in the display for about o...

Page 43: ...o the position which you want to use as zero and then press and hold the CLR key for 3 seconds Press the right arrow key to select the B rotary axis and repeat for that axis The displays will now show...

Page 44: ...e are both positive and negative travel limits possible If a step is started which would have caused the control to exceed the travel limits the following message is shown 2 FAr and the control will n...

Page 45: ...ervo is turned off a reason code is displayed along with the following codes Por On Power just applied or failed previously Ser Err Following error was too large see Parameter 22 or 68 E StoP Turned o...

Page 46: ...are in by looking at the display IF THE DISPLAY IS STEADY YOU ARE IN THE RUN MODE IF IT IS FLASHING ON AND OFF YOU ARE IN THE PROGRAM MODE The RUN mode is where pre programmed commands may be execute...

Page 47: ...data window Pushing the right arrow key moves the window to the right Pushing the up arrow or down arrow keys moves the window up or down Brushless Motor Step Number Step Size Feed Rate Loop Count G c...

Page 48: ...xis light on To enter a feed rate of 80 degrees 80o per second press right arrow again and the following keys 8 0 0 0 0 The display should now indicate 01 F 80 000 To return the controller to the RUN...

Page 49: ...ree 45o step by pressing the CYCLE START button The indexer should move to the new position and at the end of the step the display should indicate 01 A P045 000 B P090 000 For more details on operatin...

Page 50: ...th the CNC relay function disabled Parameter 1 2 Enter your step size in degrees to three decimal places The decimal places must always be entered even if they are zero Enter a minus sign for opposite...

Page 51: ...loops before proceeding to the next step When G97 is programed into both axes the amount of delay is the sum of both axis G97 delays 5 6 ABSOLUTE INCREMENTAL MOTION G90 and G91 can be used for absolu...

Page 52: ...how many equal sized parts a circle is to be divided into After the L count steps the servo will be in the same position as it started Circle division is only available in the circular modes i e Param...

Page 53: ...s and hold the CLR button for three seconds The displays will cycle through all 99 steps and set all but the first to G99 The first step is set to G91 step size of 0 maximum feed rate and a loop count...

Page 54: ...OVER LOAD HIGH LOAD HIGH LOAD 7 4 1 0 2 3 5 6 9 8 MODE CLR DEGREES SERVO ON SERVO ON RUNNING OVER LOAD OVER LOAD HIGH LOAD HIGH LOAD A B 7 8 4 Example 1 You want the rotary table not the tilt axis to...

Page 55: ...Displays blinking 11 Push the DOWN ARROW once You should be on step 2 12 Enter 9 1 on the key pad 13 Push the DISPLAY SCAN button The B LED will light up 14 Enter 4 5 0 0 0 on the key pad Use CLR if y...

Page 56: ...4 We want to tilt the rotary table 37 9 degrees 37 9o index the rotary table 90 12 degrees 90 12o start a seven hole bolt pattern and then return to our zero position STEP G CODE STEP A SIZE STEP B S...

Page 57: ...eight times you would save twelve program lines In the subroutine ex ample only the loop count in step 2 would be changed to increase the number of times you wish to repeat the pattern As an aid in pr...

Page 58: ...CLEAR ZERO RETURN ZERO RETURN EMERGENCY STOP 2 9 3 5 6 4 8 7 Example 1 You want the rotary table not the tilt axis to index 90 degrees 90o 1 Turn POWER switch on 2 Push the CYCLE START switch 3 Push...

Page 59: ...B is displayed 14 Enter 4 5 0 0 0 on the key pad Use CLR if you make a mistake 15 Push the UP ARROW button once You should be on step 1 16 Push the MODE button Steady displays 17 Push the CYCLE START...

Page 60: ...NT 01 A 91 000 000 080 000 1 B 91 30 000 080 000 1 02 A 98 000 000 080 000 4 B 98 000 000 080 000 4 03 A 98 000 000 080 000 5 B 98 000 000 080 000 5 04 A 99 000 000 080 000 1 B 99 000 000 080 000 1 Ex...

Page 61: ...000 000 080 000 1 05 A 91 15 00 25 000 1 B 91 000 000 080 000 1 06 A 91 90 00 080 000 1 B 91 000 000 080 000 1 07 A 91 15 00 25 000 1 B 91 000 000 080 000 1 08 A 88 000 000 080 000 1 B 88 000 000 080...

Page 62: ...he subroutine as a separate program and write it on a separate piece of paper Program the control using g 96 when you want to invoke the previously written subroutine When finished end the program wit...

Page 63: ...unsafe servo operation If you need to change any of these parameters call HAAS 7 1 GEAR COMPENSATION The control has the ability to store a compensation table to correct for small errors in the worm...

Page 64: ...ity AUX Relay enable range 0 to 3 0 normally open 1 normally closed cycle finish relay 2 to pulse optional second relay at end of program Parameter 3 49 servo loop proportional gain range 0 to 255 PRO...

Page 65: ...linear 2 inches to 1 100 linear 3 inches to 1 1000 linear 4 inches to 1 10000 linear 5 degrees to 1 100 circular Use this setting to program four digits of degrees up to 9999 and two digits of fracti...

Page 66: ...cond X ratio parameter 9 ratio divider parameter 20 x 100 entered value in parameter 19 Parameter 20 66 gear ratio divider range 0 to 100 PROTECTED This parameter can be used to select non integer gea...

Page 67: ...type When the control is shut down and restarted it will give a no home display requiring the user to press the zero return button The motor then operates slowly in a clockwise direction as viewed fr...

Page 68: ...s can be used to synchronize communication See section 2 3 on RS 232 Interface Parameter 34 80 belt stretch adjustment range 0 to 99 PROTECTED This parameter is used to correct for stretching in a bel...

Page 69: ...f 65536 or 0x8000 2 is 75 of 65536 or 0xC000 3 is 7 8 of 65536 or 0xE000 Parameter 43 89 EREV PER MREV 1 to 9 Number of electrical revolutions of the motor per one mechanical revolution Parameter 44 9...

Page 70: ...ould come on and stay on Use the meter and check continuity across the cycle start pins pins 3 and 4 Try not to short your test leads and pins against the shield of the male plug NOTE On rare occasion...

Page 71: ...See section 8 5 SYMPTOM Unit is turned on but the power switch is not illuminated Unit will not index Display reads AIR HOT Axis dependant Front panel START and ZERO RETURN buttons don t work ERROR di...

Page 72: ...ter at a radius of 4 Mount an indicator on the body of the table and position the stylus on the magnet Use an aluminum bar to rock the platter back and forth apply approximately 10 ft lb while testing...

Page 73: ...ass Do not over fill If the oil is dirty drain and refill with fresh oil SHC 630 If the rotary axis needs to be refilled with oil please contact HAAS for information Do not attempt to refill 9 5 CLEAN...

Page 74: ...57 4134 GASKET AIR FITTINGS 55 2 58 16705 MALE ELBOW 1 8 MALE M 56 7 58 16708 1 4 MPT x 1 4 PLOYLINE 57 2 58 1677 1 4 NPT ANCHOR FITTING 58 2 58 2255 1 8 27 NPT MALE X FEMALE 59 1 58 2743 BRANCH T MA...

Page 75: ...5 51 1 57 2223 O RING 2 242 V 1164 75 44 1 51 2026 BEARING DEEP GROOVE 6021 45 1 51 2027 BEARING DEEP GROOVE 6016 TITLE QTY ID DWG TITLE 8 DWG QTY ID 55 26 43 46 47 HRT210 ROTARY TABLE 25 11 62 60 10...

Page 76: ...GASKET MOTOR ENCLOSURE 50 2 58 16705 MALE ELBOW 1 8 MALE TO MALE 51 5 58 16706 1 8 AIR FITTING STRAIGHT 53 2 58 1677 1 4 NPT ANCHOR FITTING 54 1 58 2743 BRANCH T MALE W 1 MALE 55 1 58 2744 MAGNETIC O...

Page 77: ...X 1 30 1 40 1613 FHCS 4 40 X 3 8 31 4 40 1645 SHCS 10 32 X 5 8 32 4 40 16455 SHCS 10 32 X 7 8 33 4 40 1666 MC DR SCRW 2 X 1 4 RD HD 34 4 40 1798 SHCS 8 32 X 1 3 4 35 2 40 1632 SHCS 1 4 20 X 1 2 36 4...

Page 78: ...TRT TILTING ROTARY TABLE TRT O M PERATOR S ANUAL TILTING ROTARY TABLE 96 5048 rev E 70 June 2002 ASSEMBLY DRAWINGS...

Page 79: ...71 TRT TILTING ROTARY TABLE TRT O M PERATOR S ANUAL TILTING ROTARY TABLE 96 5048 rev E June 2002 ASSEMBLY DRAWINGS...

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