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WS-4R / WS-4L

EN

USE 

WS-4R / WS-4L allows the user welding using the parameters set on the MIG generator. To adjust the settings to the type and diameter of wire 

used, please refer to the 400 GR, 500 GR and 500 WS user manual. 

It is possible to change the wire speed, in synergic or manual mode using the potentiometer on the front panel

TROUBLESHOOTING

Symptoms

Reasons

Solutions

There are sparks between the electrode and the 

filler wire. 

Metal fillings have accumulated on the drive 

roller.

Clean the drive roller and the reels with an air-

gun.

Failure to start welding

No gas

Gas valve closed or bottle empty 

The gas is continuous

Solenoid valve blocked or dirty

Remove, check and clean the solenoid valve.

The torch overheats

The torch is not suitable for the wire feeder duty 

cycle

Change the torch for a one which is suitable for 

the machine

The welding wire speed is not constant.

The wire skids in the rollers

Check the roller pressure or replace it. 

Frein de bobine trop serré

Desserrer en agissant sur la vis de frein de la 

bobine de fil

Covering wire guide in the torch 

Vérifier la torche

incompatible.

Vérifier la pression des galets

Reel brake too tight

Adjust the reel brake

The torch is bent which might inhibit the wire 

output

Check the torch

The rollers slide over the wire

Check and tighten the roller screws

Sheath crushed

Change it

Roller grooves do not match the diameter of 

wire used

Change for size suitable for wire used.

The wire speed potentiometer is not working

The button on the separate wire feeder is 

inactive but active on the generator

Refer to the user manual of generator to make 

the change

MACHINE MAINTENANCE DETAILS

Machine maintenance or alteration should only be carried out by a qualified person. Failure to comply may void the warranty. Any maintenance or 

action performed on the machine should be done with power supply off (machine disconnected from the power supply network), wait at least 5 

minutes before any operation, block access to the installation if necessary.

Daily :

- Check the torch, the rollers and the tightening, the connections.

Twice a year :

- Clean the inside of the machine with a compressed air cleaner.

- Make sure not to put any conductor inside the machine, such as the torch.

- Check the wear and coupling of the connections, retighten if necessary.

- Check the following parts: electrical, gas, wire reel support, wire-feeding motor and bottle support.

WARRANTY

The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour).

The warranty does not cover:

• Transit damage.

• Normal wear of parts (eg. : cables, clamps, etc..).

• Damages due to misuse (power supply error, dropping of equipment, disassembling).

• Environment related failures (pollution, rust, dust).

In case of failure, return the unit to your distributor together with:

- The proof of purchase (receipt etc ...)

- A description of the fault reported

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Summary of Contents for WS-4L

Page 1: ...73502 V6 04 07 2018 FR EN DE 2 3 7 22 25 2 8 12 22 25 2 13 17 22 25 WS 4R WS 4L ES 2 18 21 22 25...

Page 2: ...WS 4R WS 4L III II I 3 1 2 4 7 5 6 2 1 3 2 5 4 6 8 7 9 10 500 WS 500 WS 400 500 GR 13 M5x10 x4 M6x20 x3 11 12...

Page 3: ...sans revers isolants secs ignifug s et en bon tat qui couvrent l ensemble du corps Utiliser des gants qui garantissent l isolation lectrique et thermique Utilisez une protection de soudage et ou une...

Page 4: ...ne jamais souder une bouteille sous pression Attention lors de l ouverture du robinet de la bouteille il faut loigner la t te de la robinetterie et s assurer que le gaz utilis est appropri au proc d...

Page 5: ...triques et causer des chauffements de composants pouvant entrainer un incendie Toutes les connexions de soudages doivent tre connect es fermement v rifiez r guli rement S assurer que la fixation de la...

Page 6: ...monter sur le g n rateur PRESENTATION I 1 Support bobine 200 300mm 2 Moto d vidoir 3 Poign e de transport 4 Potentiom tre de vitesse de fil 5 Connecteur torche Euro 6 El ment sup rieur de la tourelle...

Page 7: ...adapt e l appareil Le d bit du fil n est pas constant Le fil patine dans les galets Resserrer la vis du frein de la bobine de fil Frein de bobine trop serr Desserrer en agissant sur la vis de frein d...

Page 8: ...tion Use sufficient welding protective gear for the whole body hood gloves jacket trousers variable depending on the application operation Protect your eyes during cleaning operations Do not operate w...

Page 9: ...ors are discharged Do not touch the torch or electrode holder and earth clamp at the same time Damaged cables and torches must be changed by a qualified and skilled professional Make sure that the cab...

Page 10: ...IP23S which means Protection against acess to dangerous parts from solid bodies of a 12 5mm diameter and Protection against the rain inclined at 60 towards the vertical These devices can be used outsi...

Page 11: ...S Generator Fix power cable with holding device Fig 2 13 Adapt the sheath on the base and tighten hose clip WIRE REEL INSTALLATION III Open the door of the machine Position the reel on to the support...

Page 12: ...th crushed Change it Roller grooves do not match the diameter of wire used Change for size suitable for wire used The wire speed potentiometer is not working The button on the separate wire feeder is...

Page 13: ...Lichtbogens kann zu schweren Augensch den und Hautverbrennungen f hren Die Haut muss durch geeignete trockene Schutzbekleidung Schwei erhandschuhe Ledersch rze Sicherheitsschuhe gesch tzt werden Trage...

Page 14: ...Verbrennungen verursachen Ber hren Sie daher UNTER KEINEN UMST NDEN Teile des Ger teinneren oder das ge ffnete Geh use wenn das Ger t mit dem Stromnetz verbunden ist Trennen Sie IMMER das Ger t vom St...

Page 15: ...ie das Hebensystem um die Isolierung zu sichern Stellen Sie keine Bohrmaschine keines Schleifger t usw auf das Schwei ger t der Fahrwagen oder das Hebensystem hin wenn sie nicht isoliert sind Stellen...

Page 16: ...hl uche Anschluss an 13 und 14 Fixieren Sie das Leistungskabel mit Hilfe der Kabelklemme 15 am Drahtvorschubkoffer MONTAGE DER DRAHTROLLEN ABB III Entfernen Sie die Seitenverkleidung des Ger tes danac...

Page 17: ...r t ffnen und schalten Sie die Anlage wenn n tig T glich Pr fen Sie den Brenner die Drahtf hrungsrollen und die Anschl sse Zwei Mal pro Jahr das Innere des Ger tes mit Druckluft reinigen Achtung keine...

Page 18: ...t rmico Utilice una protecci n de soldadura y o una capucha de soldadura de un nivel de protecci n suficiente variable seg n aplicaciones Prot jase los ojos durante operaciones de limpieza Las lentil...

Page 19: ...rga el ctrica puede ser una fuente de accidente grave directo o indirecto incluso mortal No toque nunca las partes bajo tensi n tanto en el interior como en el exterior del aparato cuando este est enc...

Page 20: ...elevado sin que est n aislados Coloque siempre las antorcha de soldadura o los portaelectrodos sobre una superficie aislada cuando no est n siendo utilizados INSTALACI N DEL MATERIAL Ajuste a seguir L...

Page 21: ...nillo de fijaci n Para ajustar la presi n de los rodillos Desafloje la ruedecilla 7 al m ximo b jela inserte el hilo y cierre la devanadera Accione el motor presionando el gatillo de la antorcha Aprie...

Page 22: ...H J K 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 10K 24Vdc 75W 24Vdc Max 0 5A Max 24Vac 50 60Hz 11VA Max Min M 3 94895 94894 A B C D E F G A B C D E F G 1 2 3 4 5 6 7 8 9 10 1 2 3...

Page 23: ...ansportgriffe Mango delantero 56047 9 Electrovanne Solenoid valve Buchse Schutzgasanschluss Electrov lvula 71512 10 Connecteur de commande Connector Buchse Steuerkabel Conector de mando 94894ST 11 Con...

Page 24: ...1 Einschaltdauer 40 C 10 min EN60974 1 Norm 40 C 10 EN60974 1 Ciclo di lavoro a 40 C 10 min Norma EN60974 1 Inschakelduur bij 40 C 10 min Norm EN60974 1 60 410A 100 320A Gaz de protection Protectice g...

Page 25: ...d claration de conformit est disponible sur notre site internet Machine s compliant with European directives The declaration of conformity is available on our website Dieses Ger t entspricht den europ...

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