Grizzly G0495X Owner'S Manual Download Page 55 | Manualshive

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Model G0495X (Mfd. Since 07/19)

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86

85

108

8

113

129

114

111

110

25

106
107

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104

21

21

26

109

107

103 2

2

103

102V2

117

118

128V2

121

90

124

101

112

120

116

149V3

150

151

152

119V2

100

99

8

122

99

100

153

115

147V3

147-1

141V3

142V3

125

182

182

60

146

148V2

125-7

125-3

125-2

125-4

125-5

125-1

102V2-12

194

189

102V2-2

102V2-1

102V2-3

102V2-7

102V2-5

102V2-10

102V2-6

102V2-8

102V2-9

102V2-4

102V2-11

125-6V2

195

191

192

102V2-13

102V2-14

102V2-15

193

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Summary of Contents for G0495X

Page 1: ...For models manufactured since 07 19 COPYRIGHT MARCH 2008 BY GRIZZLY INDUSTRIAL INC REVISED AUGUST 2019 JL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN A...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ic Jointer Controls 21 Digital Readout 23 Stock Inspection Requirements 24 Squaring Stock 25 Surface Planing 26 Edge Jointing 27 Bevel Cutting 28 Rabbet Cutting 29 SECTION 5 ACCESSORIES 31 SECTION 6 M...

Page 4: ...p Before calling make sure you write down the Manufacture Date and Serial Number from the machine ID label see below This information is required for us to provide proper tech support and it helps us...

Page 5: ...Guard E Fence Tilt Handle F Control Panel with Digital Readout G Depth Scale H Infeed Table I Fence Adjustment Wheel J Fence Lock K Tilt Lock L Digital Sensor M Infeed Depth Stops N Infeed Handwheel...

Page 6: ...19 Controls Components A POWER Light B STOP Button C START Button D Battery Compartment E Digital Display F ON OFF HOLD TO CAL BUTTON Button G ABS INC H MM IN Figure 2 Control panel and digital reado...

Page 7: ...Machine Weight 672 lbs Length x Width x Height 87 x 28 x 43 in Must Ship Upright Yes Electrical Power Requirement 230V Single Phase 60 Hz Full Load Current Rating 12A Minimum Circuit Size 20A Connecti...

Page 8: ...on Cutter Insert Type Indexable Carbide Cutter Insert Length 15 mm Cutter Insert Width 15 mm Cutter Insert Thickness 2 5 mm Table Information Table Length 83 in Table Width 8 in Table Thickness 3 5 16...

Page 9: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Page 10: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 11: ...ncrease risk of kickback It also requires more cutting force which produces chat ter or excessive chip out Always joint or surface plane WITH the grain CUTTING LIMITATIONS Cutting workpieces that do n...

Page 12: ...ing or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power sup...

Page 13: ...y extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 12...

Page 14: ...ied with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return...

Page 15: ...Tools inventory B C D E F G H I J Figure 5 Helical cutterhead hardware K L M NOTICE If you cannot find an item on this list care fully check around inside the machine and packaging materials Often the...

Page 16: ...es Before cleaning gather the following Disposable rags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1...

Page 17: ...machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi...

Page 18: ...ion resulting in a machine that runs slightly quieter and feels more solid If the machine will be installed in a commercial or workplace setting or if it is permanently connect ed hardwired to the pow...

Page 19: ...rt or pur chase a good dust collection how to book 2 Tug the hose to make sure it does not come off Note A tight fit is necessary for proper performance Figure 10 Cutterhead insert at top dead center...

Page 20: ...e outfeed table positive stop bolts and re install the cutterhead guard and V belt guards Digital Readout Batteries You must install two AAA batteries in the battery compartment for the digital readou...

Page 21: ...machine may result in malfunction or unexpect ed results that can lead to serious injury death or machine property damage Serious injury or death can result from using this machine BEFORE understandi...

Page 22: ...at the machine is operating correctly by pushing the START button When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or un...

Page 23: ...locations POWER Light START Button STOP Button To reduce your risk of serious injury read this entire manual BEFORE using machine To reduce risk of eye injury from flying chips or lung damage from br...

Page 24: ...common bevel cuts Even when the fence is resting against the positive stops the tilt lock must be tightened before cut ting Also the stop block must be disengaged for 45 outward bevel cuts Table Movem...

Page 25: ...ds 0 125 4 Press ABS INC button to toggle to incremental mode press HOLD TO CAL button to set arbitrary zero point then move infeed table up 0 010 5 Press ABS INC button to toggle back to absolute mod...

Page 26: ...g with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock see Figure below Note If the grain changes direction along...

Page 27: ...y Jointed Edge 4 Rip Cut on a Table Saw Jointed edge of workpiece is placed against a table saw fence and opposite edge cut off Squaring stock means making it flat and paral lel along both length and...

Page 28: ...up and over cutterhead and safely reposition it on the outfeed side to con tinue supporting workpiece Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhe...

Page 29: ...pass directly over cut terhead lift it up and over cutterhead and safely reposition it on the outfeed side to con tinue supporting workpiece Use push blocks whenever practical to further reduce risk...

Page 30: ...and gets within 4 of the cutterhead lift it up and over cutterhead and place push block on portion of the workpiece once it is 4 past cutterhead Now focus your pressure on outfeed end of the workpiece...

Page 31: ...rab bet cuts but there are some situations whether it is due to an excessively large small workpiece size or rabbet cutting width depth when it will not be safe or appropriate for making the rabbet c...

Page 32: ...rhead during the entire cut Instead of allowing a hand to pass directly over cut terhead lift it up and over cutterhead and safely reposition it on the outfeed side to con tinue supporting workpiece U...

Page 33: ...0456 DAKURA Safety Glasses Figure 25 Assortment of basic eye protection T20502 T20503 T20452 T20451 T20456 Figure 27 Dust collection accessories D4206 Clear Flexible Hose 4 x 10 D4256 45 Elbow 4 D4216...

Page 34: ...ked with features like a quick release collection drum latching system high efficiency two stage sepa ration driven by a 15 welded steel impeller dura ble powder coated finish and a heavy duty steel f...

Page 35: ...amounts of lubricant will attract sawdust causing the metal components to gum up and bind Fence Place one or two drops of light machine oil on the fence pivot points see Figure 32 as needed Lubricati...

Page 36: ...e stalls or is underpowered 1 Feed rate cutting speed too fast for task 2 Workpiece material is not suitable for this machine 3 Belt slipping 4 Motor connection is wired incorrectly 5 Motor bearings a...

Page 37: ...pped insert 3 Feeding workpiece too fast 4 Taking too deep of a cut 1 Inspect workpiece for knots and grain Page 26 only use clean stock 2 Rotate insert to expose sharp edge replace insert Page 39 3 S...

Page 38: ...th the cutterhead Correct the outfeed table parallelism then correct the infeed table parallelism Straightedge Outfeed Table Figure 34 Adjusting outfeed table even with cutterhead body Black Lines Rep...

Page 39: ...w all the steps for checking the outfeed table parallelism to first make sure that the outfeed table is parallel with the cutterhead 2 Raise the outfeed table higher than the cutterhead 3 Loosen the i...

Page 40: ...turning the eccentric bushings Figures 40 41 as needed with an adjustable wrench so that the straightedge touches the cutterhead while lying flat across the outfeed table Repeat this step with each of...

Page 41: ...he insert so a fresh sharp edge is facing outward Note Proper cleaning is critical to achieving a smooth finish Dirt or dust trapped between the insert and cutterhead will slightly raise the insert an...

Page 42: ...am nuts lock the positive stop bolts in position so they won t move during operation Setting Infeed Table Figure 45 Infeed table adjusted even with outfeed table Straightedge Infeed Outfeed Calibratin...

Page 43: ...ll greatly increase the risk of serious personal injury Adjusting Cutterhead Guard The cutterhead guard is designed to reduce the risk of accidental contact with hands or fingers with the spinning cut...

Page 44: ...s Setting Fence Stops Figure 48 Example of adjusting fence 45 inward Figure 47 Removing plate to access inward fence stop Adjustment Nuts Screws Plate 2 Re install the fence assembly on the jointer 5...

Page 45: ...rd fence stop 1 Using a sliding bevel adjusted to 135 adjust the fence to the 135 45 outward position as shown in Figure 52 3 Adjust the 45 outward fence stop bolt until it makes contact with the back...

Page 46: ...steners on the tension rod shown in Figure 54 4 Lift the motor up slide the V belt off of the motor and cutterhead pulleys and replace it with a new one Figure 55 Checking V belt tension Pulley Deflec...

Page 47: ...is another important factor in power transmission and belt life The pulleys should be parallel to each other and in the same plane coplaner for optimum performance Each pulley can be adjusted by loos...

Page 48: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters...

Page 49: ...Model G0495X Mfd Since 07 19 47 READ ELECTRICAL SAFETY ON PAGE 46 Electrical Components Figure 59 Magnetic switch wiring Figure 60 Capacitor wiring...

Page 50: ...STOP POWER CONTROL PANEL viewed from behind MAGNETIC SWITCH DIGITAL READOUT The motor wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diag...

Page 51: ...95X010 TABLE BRACKET 34 P0495X034 PIVOT NUT 11 P0495X011 FLAT HD SCR M5 8 X 12 35 P0495X035 COLLAR 12 P0495X012 BAR 36 P0495X036 HEX NUT 5 16 18 13 P0495X013 FLAT WASHER 6MM 37 P0495X037 ROD 14 P0495X...

Page 52: ...173 A 81 83 82 165 166 4 A 90 89 172 173 81 83 82 165 166 4 100 154 154 100 89 164 174 87 88 26 174 164 169 167 94 90 89 79 174 164 87 88 26 78 77 168V2 B 168V2 5 168V2 6 168V2 7 168V2 8 168V2 6 168V2...

Page 53: ...8V2 11 LOCK NUT M3 5 91 P0495X091 LIFTING ROD 168V2 12 P0495X168V2 12 BALL BEARING HOUSING 92 P0495X092 KNOB M4 7 D46 7 LOBE 168V2 13 P0495X168V2 13 DIGITAL READOUT 93 P0495X093 HANDWHEEL ASSEMBLY 168...

Page 54: ...EARING 6203ZZ 71V2 P0495X071V2 RIGHT ELEVATE BRACKET V2 02 19 45 6 P0495X045 6 KEY 5 X 5 X 30 72V3 P0495X072V3 SENSOR MOUNT BLOCK V3 02 19 45 7 P0495X045 7 RIGHT BEARING SUPPORT BLOCK 76 P0495X076 SCR...

Page 55: ...09 107 103 2 2 103 102V2 117 118 128V2 121 90 124 101 112 120 116 149V3 150 151 152 119V2 100 99 8 122 99 100 153 115 147V3 147 1 141V3 142V3 125 182 182 60 146 148V2 125 7 125 3 125 2 125 4 125 5 125...

Page 56: ...0495X102V2 5 CAPACITOR COVER 125 7 P0495X125 7 CONTROL PANEL CORD 16AWG X 5C 102V2 6 P0495X102V2 6 R CAPACITOR 70M 250V 1 1 2 X 3 1 2 128V2 P0495X128V2 STAND V2 02 19 102V2 7 P0495X102V2 7 JUNCTION BO...

Page 57: ...ry 10 Turn motor OFF and disconnect power before changing inserts adjusting tables fence or servicing 11 Be aware of kickback hazards and how to prevent them 12 Always support the workpiece against th...

Page 58: ......

Page 59: ...for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive...

Page 60: ......

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