Grizzly EXTREME G0605X Owner'S Manual Download Page 65

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G0605X/G0606X Extreme Series 12" Table Saw

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

75-8

P0606X075-8 FUSE (G0606X)

111-1 P0606X111-1 MOTOR FAN COVER (G0606X)

P0605X076

FRONT COVER

111-2 P0605X111-2 MOTOR FAN (G0605X)

PHTEK5M

TAP SCREW M4 X 12

111-2 P0606X111-2 MOTOR FAN (G0606X)

PN06M

HEX NUT M5-.8

111-3 P0605X111-3 JUNCTION BOX (G0605X)

P0605X079

PLATE

111-3 P0606X111-3 JUNCTION BOX (G0606X)

PS05M

PHLP HD SCR M5-.8 X 8

111-4 P0605X111-4 RUN CAPACITOR COVER (G0605X)

P0605X080

DIGITAL READOUT ASSEMBLY

111-5 P0605X111-5 R. CAPACITOR 80MFD/ 250VAC (G0605X)

81-1

PS05M

PHLP HD SCR M5-.8 X 8

111-6 P0605X111-6 START CAPACITOR COVER (G0605X)

81-2

P0605X081-2 DIGITAL READOUT COVER

111-7 P0605X111-7 S. CAPACITOR 600MFD/125VAC (G0605X)

81-3

PS79M

PHLP HD SCR M3-.5 X 8

111-8 P0605X111-8 CENTRIFUGAL SWITCH (G0605X)

81-4

PW07M

FLAT WASHER 3MM

112

PK02M

KEY 5 X 5 X 40

81-5

P0605X081-5 CIRCUIT BOARD

113

P0605X113

SPECIAL MOTOR BOLT

81-6

P0605X081-6 SENSOR PLATE

114

P0605X114

MOTOR PULLEY

81-7

P0605X081-7 DATA CORD (SENSOR TO READOUT)

115

PSS01M

SET SCREW M6-1 X 10

81-8

P0605X081-8 DIGITAL RDT. CORD 18AWG X 2C X 500MM

116

P0605X116

EXTENSION WING

(MAG SWITCH TO DIGITAL READOUT)

117

PW04M

FLAT WASHER 10MM

PS79M

PHLP HD SCR M3-.5 X 8

118

PFH54M

FLAT HD SCR M5-.8 X 20

PW04M

FLAT WASHER 10MM

119

P0605X119

LEFT TAPE

PB74M

HEX BOLT M10-1.5 X 20

120

P0605X120

RIGHT TAPE

P0605X087

NYLON SCREW 3/16-24 X 1/2

121

PSB49M

CAP SCREW M6-1 X 60

P0605X088

STRAIN RELIEF

122

P0605X122

SPINDLE 1"

PS17M

PHLP HD SCR M4-.7 X 6

123

P0605X123

ARBOR WRENCH

PW05M

FLAT WASHER 4MM

124

P0605X124

HANDWHEEL HANDLE

P0605X091

CHAIN

126

PWR810

WRENCH 8 X 10

P0605X092

BODY

127

PWR1113

WRENCH 11 X 13

P0605X093

RIGHT ACCESS PANEL

128

PWR1719

WRENCH 17 X 19

PFH40M

FLAT HD SCR M6-1 X 15

129

PAW04M

HEX WRENCH 4MM

P0605X095

WRENCH MOUNTING BRACKET

130

PAW05M

HEX WRENCH 5MM

P0605X096

MITER GAUGE MOUNTING BRACKET

131

PAW06M

HEX WRENCH 6MM

P0605X097

FENCE RESTING BRACKET

132

P0605X132

PHLP HEAD SCREWDRIVER #1

PRP27M

ROLL PIN 5 X 28

133

P0605X133

SHAFT 5/8"

P0605X099

SHAFT

134

P0605X134

NUT 5/8-18

100

PHTEK30M

TAP SCREW M3 X 6

135

P0605X135

ARBOR FLANGE

101

P0605X101

"L" PLATE

136

PSBS09M

BUTTON HD CAP SCR M6-1 X 12

102

P0605X102

BLADE TILT SHAFT BRACKET

137

P0605X137

STRAIN RELIEF

103

P0605X103

COVER

138

P0605X138

LEFT PLATE

104

PLW04M

LOCK WASHER 8MM

139

P0605X139

RIGHT PLATE

105

P0605X105

HANDWHEEL SHAFT

147

P0605X147

RAIL "T" PLATE

106

PW02M

FLAT WASHER 5MM

148

P0605X148

RAIL "U" PLATE

108

P0605X108

SPECIAL RING 19MM

154

P0605X154

ON/OFF SWITCH ASSEMBLY

109

P0605X109

RIVING KNIFE

154-1 P0605X154-1 ON/OFF PUSH BUTTON SWITCH

110

P0605X110

STRAIN RELIEF

154-2 P0605X154-2 ON/OFF SWITCH BRACKET

111

P0605X111

MOTOR 5HP, 1 PHASE (G0605X)

154-3 P0605X154-3 ON/OFF SWITCH BOX

111

P0606X111

MOTOR 7.5HP, 3 PHASE (G0606X)

154-4 P0605X154-4 ON/OFF SWICH CORD 14AWG X 3C

111-1 P0605X111-1 MOTOR FAN COVER (G0605X)

154-5 P0605X154-5 SAFETY PIN

Summary of Contents for EXTREME G0605X

Page 1: ...IES 12 TABLE SAW OWNER S MANUAL COPYRIGHT OCTOBER 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BL8591 PRINTED IN TAIWAN ...

Page 2: ... ...

Page 3: ... Unpacking 14 Machine Inventory 15 Fence Inventory 15 Fence Rail Inventory 15 Extension Table Inventory 16 Outfeed Table Inventory 16 Hardware Recognition Chart 17 Clean Up 18 Site Considerations 18 Extension Table 19 Outfeed Table 21 Saw Blade 22 Table Insert 23 Blade Guard and Splitter 23 Riving Knife 24 On Off Switch 24 Miter Gauge 25 Fence Components 25 Dust Collection 26 Recommended Adjustmen...

Page 4: ...5X Wiring Diagram 57 G0606X Electrical Components 58 G0606X Wiring Diagram 220V 59 G0606X Wiring Diagram 440V 60 Cabinet Motor Main Table Breakdown 61 Cabinet Motor Main Table Parts List 62 Blade Guard Assembly Breakdown 64 Blade Guard Parts List 64 Fence Assembly Breakdown 65 Fence Parts List 65 Miter Gauge Assembly Breakdown 66 Miter Gauge Parts List 66 Extension Table Assembly Breakdown 67 Exte...

Page 5: ...ing to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction We are pleased to provide this manual with the Model G0605X G0606X It was written to guide you through assembly review safety consider ations and cover general operating procedures It represents our effort to produce the best docu mentat...

Page 6: ...m Front Of Table To Center Of Blade 171 4 Distance From Front Of Table To Front Of Blade 131 2 Maximum Width Of Dado Cut 1 Motor Type TEFC Capacitor Start Induction Horsepower 5 HP Phase Cycle Single Phase 60 Hz Voltage 220V Amps 23A RPM 3450 Power Transfer Belt Drive Power Switch On Off Push Button Magnetic Construction Main Table Precision Ground Cast Iron Cabinet Pre Formed Steel Miter Gauge Al...

Page 7: ... Of Table To Center Of Blade 171 4 Distance From Front Of Table To Front Of Blade 131 2 Maximum Width Of Dado Cut 1 Motor Type TEFC Induction Horsepower 71 2 HP Phase Cycle 3 Phase 60 Hz Voltage 220V 440V Prewired Voltage 220V Amps 19 10A RPM 3450 Power Transfer Belt Drive Power Switch On Off Push Button Magnetic Construction Main Table Precision Ground Cast Iron Cabinet Pre Formed Steel Miter Gau...

Page 8: ...er D Miter Gauge E Fence F Fence Scale Indicator G Front Main Extension Table H Fence Lock Handle I Support Leg Identification J Tool Chest Optional K Blade Tilt Handwheel Lock L Blade Angle Digital Readout M Blade Tilt Scale N Blade Height Handwheel O Dust Port P STOP ON OFF Switch Q Motor Cover C D F E G P Q A L K J I H B M N O ...

Page 9: ...s they are NOT safety glasses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by thems...

Page 10: ...AIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding or misaligned parts broken pa...

Page 11: ...on stop using the machine Contact our Service Department at 570 546 9663 1 SAFETY GUARDS Always use the blade guard splitter and anti kickback fingers on through sawing operations The blade cuts completely through the top of the workpiece on through sawing operations 2 KICKBACK Be familiar with kickback Kickback happens when the workpiece is thrown towards the operator at a high rate of speed Unti...

Page 12: ...the blade during every cut If a kickback does occur the thrown workpiece usually travels directly in front of the blade Wear safety glasses or a face shield In the event of a kickback your eyes and face are the most vulnerable part of your body Never for any reason place your hand behind the blade Should kickback occur your hand will be pulled into the blade Use a push stick to keep your hands far...

Page 13: ...t in which the workpiece is propelled back towards the operator at a high rate of speed Parallel Being an equal distance apart at every point along two given lines or planes i e the rip fence face is parallel to the face of the saw blade Non Through Cut A sawing operation that requires the removal of the blade guard and splitter or the riving knife Dado and rabbet cuts are considered Non Through C...

Page 14: ... compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to con nect your machine to a shared circuit consult a qualified electrician G0605X 220V 30 Amps G0605X 220V 30 Amps G0606X 440V 15 Amps To run on 440V you must rewire the motor switch the transformer fuse from 220V to 440V and change the thermal overload relay from 22 to 11 Amps Refer to the wiring dia...

Page 15: ...th local codes and ordinances Grounding Figure 4 Power shut off switch We do not recommend the use of extension cords Instead arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords If you find it absolutely necessary to use an exten sion cord with your machine the extension cord must also contain a ground wire and plug pin 220V Operation Use at l...

Page 16: ...aightedge 36 or longer 1 Straightedge 12 or longer 1 Level 1 Open End Wrench 12mm 1 Hex Wrench 3mm 1 Safety Glasses for each person 1 Dust Collection System 1 Dust Hose 4 length as needed 1 Hose Clamp 4 1 Assistant for Lifting Help 1 Piece of Scrap Wood 1 Items Needed for Set Up The Model G0605X G0606X was carefully packed when it left our warehouse If you discov er the machine is damaged after yo...

Page 17: ... Wrenches 2 Hardware and Tools Not Shown Qty Flat Washer 8mm Miter Gauge 1 Flange Bolts M8 1 25 x 12 Switch 2 Hex Wrenches 4 5 6mm 1 Each Open End Wrenches 8 x 10 11 x 13 17 x 19 1 Each Screwdriver Phillips Flat 1 Safety Pin Switch 1 Flat Head Screw M5 8 x 20 1 Figure 5 G0606X table saw unit A Figure 6 Main components B E D F H G Fence Inventory Box Contents Figure 7 Qty A Fence 1 B Fence Handle 1...

Page 18: ...Rear Rail Cabinet Ext Table 8 Flat Head Screws M8 1 25 x 25 Front Rail Cabinet Ext Table 8 Flat Washers 8mm Front Rail Ext Table Rear Rail 6 Hex Nuts M8 1 25 Front Rail Ext Table Rear Rail 6 Lock Washers 8mm Rear Rail Ext Table 8 Hex Bolts M6 1 x 12 Brackets Cabinet Legs 4 Hex Nuts M6 1 Brackets Cabinet 2 Feet 3 8 16 x 2 Legs 2 Phillip Head Screws M6 1 x 12 Ext Table Legs End Plate 12 Flat Washers...

Page 19: ...G0605X G0606X Extreme Series 12 Table Saw 17 Hardware Recognition Chart ...

Page 20: ...om corrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed For opti mum performance from your machine make sure you clean all moving parts or sliding contact surfaces that are coated Avoid chlo rine based solvents such as acetone or brake parts cleaner as they...

Page 21: ...ail installed Components and Hardware Needed Qty Table Saw Unit 1 Front Rail 1 Rear Rail 1 Front Main Extension Table 1 Lower Shelf 1 Shelf End Plate 1 Support Legs 2 Lower Shelf Brackets 2 Cap Screws M8 1 25 x 25 8 Flat Head Screws M8 1 25 x 25 8 Flat Washers 8mm 6 Hex Nuts M8 1 25 6 Lock Washers 8mm 8 Hex Bolts M6 1 x 12 4 Hex Bolts M10 1 5 x 25 2 Feet 3 8 16 x 2 2 Phillip Head Screws M6 1 x 12 ...

Page 22: ...l table fastener locations 7 Level the table and extension table with a straightedge Figure 17 then tighten the fasteners in Figure 15 with a 5mm hex wrench and 12mm wrench Figure 16 Rear rail table fastener locations 8 Repeat the leveling procedure and tighten the fasteners in Figure 16 with a 6mm hex wrench and 12mm wrench 9 Using a 17mm wrench tighten the hex bolts shown in Figure 14 10 Thread ...

Page 23: ...ions 11 Fasten each support leg to the main exten sion table with four Phillips head screws and flat washers as shown in Figure 19 Figure 19 Support leg fastened to main extension table 12 Rotate both feet until they touch the ground and tighten the hex nuts to secure the feet 13 Fasten the shelf end plate to the legs with four Phillips head screws and flat washers as shown in Figure 20 14 Place t...

Page 24: ... bolts as shown in Figure 23 Flange Bolt Saw Blade Review this section even if your saw blade came pre installed To install the blade 1 DISCONNECT THE SAW FROM POWER 2 Push a piece of scrap wood against the blade to prevent the blade from rotating then use the arbor wrench to loosen the arbor nut Note The arbor nut has right hand threads turn it counterclockwise to loosen 3 Remove the arbor nut an...

Page 25: ... flush with the table top or the workpiece will hit the edge of the table insert at the beginning of the cut Figure 26 Adjusting the table insert 4 Reinstall the table insert and secure it with the screw removed in Step 2 Figure 27 Splitter installed Bracket Lever Splitter Blade Guard and Splitter You MUST install the blade guard and splitter before operating the table saw Components and Hardware ...

Page 26: ...ure the table insert Figure 30 Riving knife installed Components and Hardware Needed Qty Safety Pin 1 Flange Bolts M8 1 25 x 25 2 To install the switch 1 Fasten the switch to the left end of the front rail with two flange bolts and install the anti start safety pin as shown in Figure 31 On Off Switch 6 Swing the covers down to guard the blade Figure 28 Installing blade guard on splitter Notches Sc...

Page 27: ... handle and 8mm flat washer onto the miter gauge as shown in Figure 32 Miter Gauge Fence Components Components and Hardware Needed Qty Fence Knob 1 Fence Resting Brackets 2 Flange Bolts M8 1 25 x 12 2 To install the fence knobs fence and fence resting brackets 1 Install the fence knob as shown in Figure 33 Figure 33 Fence knob installed 2 Install the fence onto the table to the right of the blade ...

Page 28: ... on Page 45 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Read this manual and make sure you under stand SECTION 1 SAFETY on Page 7 2 Review CIRCUIT REQUIREMENTS on Page 12 and make any necessary changes 3 Make sure the blade guard and splitter or riving knife are installed and correctly adjust ed Components and Hardware Need...

Page 29: ...OM THE POWER SOURCE Turn to Troubleshooting on Page 45 and correct the problem before operating the machine further If you cannot easily locate the source of an unusual noise or vibration by yourself please contact Technical Support at 570 546 9663 If the saw is operating normally press the STOP paddle This should stop the saw 10 Lift the paddle switch and insert the safety pin through the ON butt...

Page 30: ... Always wear safety glasses a respirator and hearing protection when operating this machine Loose hair and clothing can get caught in machin ery and cause serious per sonal injury Keep loose clothing and long hair away from machinery NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin...

Page 31: ...val Figure 38 Ripping blade Blade Selection Crosscut blade features Best for cutting across the grain of the workpiece 60 80 teeth Alternate top bevel tooth profile Small hook angle and a shallow gullet Figure 39 Crosscutting blade Combination blade features Adequate for cutting both with and across the grain 40 50 teeth Alternate top bevel and flat or alternate top bevel and raker tooth profile T...

Page 32: ...nel in the face of the workpiece Stacked dado blades are the most expen sive option but are worth considering if your projects require a lot of visible dado cuts A stacked dado blade is shown in Figure 42 Figure 42 Stacked dado blade Wobble Dado Blade Also a dedicated dado blade a wobble blade usually consists of a single blade that is tilted on the arbor shaft while it is spinning The channel is ...

Page 33: ...gh Cuts Non Through Cuts A non through cut is a sawing operation where the blade does not protrude above the top face of the wood stock Since non through cuts require the removal of the blade guard and splitter the riving knife must be installed Dado cuts rabbet cuts and resawing operations are non through cuts that can be performed with this table saw Non through cuts have a higher risk of injury...

Page 34: ...in the tablesaw turn it ON and allow it to reach full speed 7 Hold the workpiece firmly against the face of the miter gauge and ease it into the blade as shown in Figure 44 Turn OFF the saw and allow the blade to come to a complete stop before removing the cut off piece Failure to follow this warn ing could result in serious personal injury Figure 44 Typical crosscutting operation Crosscutting 9 T...

Page 35: ...e bar as a guide to mark your cut as shown in Figure 45 Figure 45 Example of marking miter line 5 Place the miter gauge back into the slot and hold the workpiece firm against the miter gauge body Slide the miter gauge near the blade and adjust the workpiece so the blade will cut on the waste side of the line 6 Proceed to make the cut in the same manner as described in the Crosscutting instruc tion...

Page 36: ...dado blade up to the desired depth of cut depth of dado channel desired When cutting deep dadoes take more than one pass to reduce the risk of kickback Dado Cutting Figure 47 Stacked or wobble dado cut The danger of kickback increases relative to the depth and width of a cut Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut Failure to follow these warnings c...

Page 37: ...ury 5 If dadoing across the workpiece use the miter gauge to support the workpiece and align the blade to cut one of the dado sides DO NOT use the fence in combination with the miter gauge 9 Turn the saw ON and keep one finger ready to push the STOP paddle The blade should run smooth with no vibrations 10 When the blade has reached full speed per form a test cut with a scrap piece of wood 11 If th...

Page 38: ... cut is satisfactory repeat the cut with the final workpiece Rabbet Cutting The danger of kickback increases relative to the depth and width of a cut Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut Failure to follow these warnings could result in seri ous personal injury You may experience kickback during this procedure Stand to the side of the blade and w...

Page 39: ...ep rabbets take more than one pass to reduce the risk of kickback Figure 52 Rabbet cutting with a standard blade Figure 53 Second cut to create a rabbet 10 Adjust the saw blade height to intersect with the first cut 11 Perform the second cut to complete the rab bet 6 Reconnect the saw to the power source and turn the saw ON 7 When the blade has reached full speed per form a test cut with a scrap p...

Page 40: ...ed expulsion of stock from the tablesaw toward an operator The operator or bystand ers may be struck by flying stock or the operator s hands can be pulled into the blade during the kickback Resawing operations require proper pro cedures to avoid serious injury Extra care must be taken to prevent kickback when resawing Any tilting or movement of the workpiece away from the fence will cause kickback...

Page 41: ...ied hardwood to prevent warping 2 Pre drill and countersink four holes 11 4 from the bottom of the board 3 Glue the end of the 3 board then clamp the boards at a 90 angle with the larger board in the vertical position as shown in Figure 55 3 Pull an end cap off of the standard fence then remove four hex nuts flat washers hex bolts and one side of the fence facing from the fence body 4 Thread the f...

Page 42: ...uring opera tions which require that the blade guard and splitter must be removed from the saw ALWAYS replace the blade guard after resawing is complete 7 Plug in the table saw turn it ON and use a push stick to feed the workpiece through the blade using a slow steady feed rate 8 Flip the workpiece end for end keeping the same side against the fence and run the workpiece through the blade 9 Repeat...

Page 43: ...ly every cut imaginable Also includes a blade section that covers selection sharpening care troubleshooting etc A must have 160 pages ACCESSORIES Figure 61 Our most popular safety glasses G7984 Face Shield H1298 Dust Sealed Safety Glasses H1300 UV Blocking Clear Safety Glasses H2347 Uvex Spitfire Safety Glasses H0736 Shop Fox Safety Glasses Safety Glasses are essential to every shop If you already...

Page 44: ...he factory All the carbide tipped teeth are precisely ground to give a smooth cut every time The pat tern of the teeth is alternate top bevel and the saw kerf is approx 1 8 These blades have proven themselves in thousands of cabinet shops around the country Manufactured for heavy duty use Figure 64 Carbide tipped saw blades Figure 63 Recommended products for protecting your cast iron table top G55...

Page 45: ... especially for the G0605X G0606X table saw Height is easily adjustable Special phenolic material Figure 66 Superbar and Master Plate G7581 Superbar G7582 Master Plate The miter slot mounted Superbar will align tune and calibrate your tablesaw to within 001 in just minutes Replace your tablesaw blade when cali brating the double disk ground Master Plate for a precision measurement with no runout F...

Page 46: ... and refer to any specific instructions given in this section Daily Check guard operation Inspect blades for damage or wear Check for loose mounting bolts arbor nut Check cords plugs and switch for damage Any other condition that could hamper the safe operation of this machine Vacuum dust buildup from inside the cabinet and off of the motor after use Wipe the table clean after every use this ensur...

Page 47: ...lace unit if faulty 6 Ensure correct size for machine load refer to Page 12 replace weak breaker 7 Ensure hot lines have correct voltage on all legs and main power supply is switched ON 8 Replace faulty ON button or ON OFF switch 9 Adjust replace the centrifugal switch if available 10 Check for broken wires or disconnected corroded connections and repair replace as necessary 11 Test repair replace...

Page 48: ... rotational grinding loose shaft requires bearing replacement 10 Replace warped bent or twisted blade resharpen dull blade 11 Tighten the arbor nut 12 Replace centrifugal switch Symptom Possible Cause Possible Solution Blade is not aligned with miter slot or fence 1 Blade is warped 2 Table top is not parallel to blade 3 Fence is not parallel to blade 1 Replace blade Page 22 2 Make table parallel t...

Page 49: ... bottom of the motor Figure 72 Belt cover plate and top button head cap screws Button Head Cap Screws Belt Cover Plate Figure 70 Motor mounting bolts Mounting Bolts and Nuts 4 Lower the arbor assembly until the motor rests on the wood block as shown in Figure to reduce tension on the flat belt Be careful not to damage the motor and do not force the arbor down further when it becomes dif ficult to ...

Page 50: ...re 73 until it is centered on both pulleys Flat Belt Figure 73 Installing flat belt table removed for clarity 3 Reinstall two button head cap screws and spacers onto the lower part of the belt cover plate 4 Raise the blade all the way up 5 Perform Steps 6 8 in the previous subsection in reverse order 6 Loosen the motor mounting hex nuts place the wood block on top of the motor 7 Raise the arbor as...

Page 51: ... bolt contacts the underside of the table go to To Set the 45 Stop Bolt If the blade is not 90 to the table you will need to adjust the 90 stop bolt 4 Tilt the blade to 20 to access the 90 stop bolt under the table 5 Open the motor access cover loosen the jam nut shown in Figures 75 76 adjust the stop bolt up or down and repeat Steps 2 3 until the stop bolt contacts the table when the blade is at ...

Page 52: ...tal readout displays the current blade angle We recommend you set the readout after verifying the 90 and 45 blade tilt stops To set the digital readout 1 Move the blade angle to 0 and press the 0 SET button Figure 79 for several seconds until the readout displays 0 00 2 Move the blade angle to 45 and press the SET button for several seconds until the readout displays 45 0 Note If you move the blad...

Page 53: ...s when finished The saw blade is dangerously sharp Use extra care when handling the blade or working near it Serious injury is possible 7 Now check to see if the blade remains paral lel to the miter slot when tilted to 45 Figure 81 Table mounting bolt holes Table Mounting Locations Tools Needed Qty Adjustable Square 1 Metal Shim Stock As Needed Marker Your table saw will give the best results if t...

Page 54: ...r corners 1 and 2 If the distance of B is shorter than A shim s will need to be placed under cor ner 3 Very thin shim stock works well 11 Tighten down one bolt a small amount and then move on to each of the others tighten ing each down the same amount Continue to rotate through the bolts tightening them a little each time until they are all secure 12 Now recheck the blade to miter slot at 90 and 4...

Page 55: ... are three main adjustments to concern yourself with square parallelism and clamping pressure Tools Needed Qty Hex Wrench 4mm 1 Hex Wrench 6mm 1 Machinist Square 1 Square 1 Place a machinist s square on the table against the side of the fence If the square does not remain flush against both the fence and the table adjust the nylon screws Figure 84 on top of the fence bracket until the fence and ta...

Page 56: ...te Figure 86 Example of fence aligned parallel to miter slot 5 Loosen the jam nut and adjust the stop screw until it is seated against the shaft see Figure 87 for part locations then tighten the jam nut 6 Loosen the screw on the front of the miter bar adjust the pointer to 0 then tighten the screw 7 To adjust to 45 follow Steps 1 5 using an adjustable square set to 45 8 Double check your adjustmen...

Page 57: ...G0605X G0606X Extreme Series 12 Table Saw 55 Service Performed Approximate Hours Of Use Service Log Date ...

Page 58: ...Table Saw G0605X G0606X Electrical Components Figure 88 G0605X motor junction box Figure 91 G0605X G0606X digital readout and angle sensor Figure 89 G0605X G0606X switch Figure 92 G0605X magnetic switch Figure 90 G0606X motor junction box ...

Page 59: ...G0605X G0606X Extreme Series 12 Table Saw 57 G0605X Wiring Diagram ...

Page 60: ...Figure 93 G0606X magnetic switch prewired to 220V 3 phase Figure 94 G0606X magnetic switch converted to 440V 3 phase Note Thee thermal relay in Figure 93 is set for 22 amp 220V 3 phase operation Note The therrmal relay in Figure 94 is adjusted for 11 amp 440V 3 phase operation ...

Page 61: ...G0605X G0606X Extreme Series 12 Table Saw 59 G0606X Wiring Diagram 220V 440V WIRING ...

Page 62: ... 60 G0605X G0606X Extreme Series 12 Table Saw G0606X Wiring Diagram 440V ...

Page 63: ...G0605X G0606X Extreme Series 12 Table Saw 61 Cabinet Motor Main Table Breakdown ...

Page 64: ...LOCK KNOB M6 1 X 17 26 PK14M KEY 5 X 5 X 18 68 P0605X068 BLOCK 27 P0605X027 WOODRUFF KEY 22 X 5 X 6 5 69 PW03M FLAT WASHER 6MM 28 P0605X028 SHAFT 70 P0605X070 LEVER 29 PRP65M ROLL PIN 8 X 20 71 PW02M FLAT WASHER 5MM 30 PN03M HEX NUT M8 1 25 72 PSBS06M BUTTON HD CAP SCR M5 8 X 12 31 PB07M HEX BOLT M8 1 25 X 25 73 P0605X073 MOTOR COVER 32 P0605X032 FLAT WASHER 19MM 74 P0605X073 PIN 7 X 54 33 P0605X0...

Page 65: ...0605X087 NYLON SCREW 3 16 24 X 1 2 121 PSB49M CAP SCREW M6 1 X 60 88 P0605X088 STRAIN RELIEF 122 P0605X122 SPINDLE 1 89 PS17M PHLP HD SCR M4 7 X 6 123 P0605X123 ARBOR WRENCH 90 PW05M FLAT WASHER 4MM 124 P0605X124 HANDWHEEL HANDLE 91 P0605X091 CHAIN 126 PWR810 WRENCH 8 X 10 92 P0605X092 BODY 127 PWR1113 WRENCH 11 X 13 93 P0605X093 RIGHT ACCESS PANEL 128 PWR1719 WRENCH 17 X 19 94 PFH40M FLAT HD SCR ...

Page 66: ...CR M6 1 X 10 204 P0605X204 BRACKET 217 PFH54M FLAT HD SCR M5 8 X 20 205 P0605X205 BLADE GUARD COVER 218 PS22M PHLP HD SCR M5 8 X 25 206 P0605X206 RIGHT ANTI BACK PAWL 219 PRP95M ROLL PIN 8 X 55 207 P0605X207 LEFT ANTI BACK PAWL 220 PRP45M ROLL PIN 5 X 32 208 P0605X208 MITER GAUGE LOCK KNOB 221 PRP07M ROLL PIN 6 X 20 209 P0605X209 FRONT COVER 222 PS07M PHLP HD SCR M4 7 X 8 210 P0605X210 UPPER COVER...

Page 67: ... 5 303 P0605X303 POINTER 315 P0605X315 PLATE 304 P0605X304 PLASTIC SET SCREW 316 P0605X316 CLAMPING BRACKET 305 PB73M HEX BOLT M10 1 5 X 50 317 PSS20M SET SCREW M8 1 25 X 8 306 PN01M HEX NUT M6 1 318 P0605X318 PLATE CAP 307 P0605X307 REAR RAIL WHEEL 319 P0605X319 FENCE PLATE 308 PSB26M CAP SCREW M6 1 X 12 320 P0605X320 FENCE 309 P0605X309 PLATE 321 P0605X321 T BOLT M8 1 25 X 20 310 PN03M HEX NUT M...

Page 68: ... SCR 10 24 X 3 8 409 PSS53M SET SCREW M5 8 X 12 402 P0605X402 POINTER 410 P0605X410 MITER GAUGE HANDLE 403 P0605X403 BLOCK 411 PW01M FLAT WASHER 8MM 404 P0605X404 SHAFT 412 P0605X412 MITER GAUGE 405 P0605X405 MITER GAUGE SCALE 413 P0605X413 PLATE 406 P0605X406 PHLP HD SCR 5 32 32 X 5 8 414 P0605X414 GUIDE PLATE 407 P0605X407 HEX NUT 5 32 32 415 PFH9M FLAT HD SCR M6 1 X 6 Miter Gauge Parts List ...

Page 69: ... BRACKET 532 PN01M HEX NUT M6 1 506 P0605X506 FRONT RAIL 91 3 8 LONG 533 PN08 HEX NUT 3 8 16 507 P0605X507 FENCE TUBE 91 3 8 LONG 534 P0605X534 FOOT 3 8 16 X 2 508 P0605X508 END CAP 535 PB32M HEX BOLT M10 1 5 X 25 509 P0605X509 REAR RAIL 79 LONG 536 PS14M PHLP HD SCR M6 1 X 12 510 P0605X510 REAR EXTENSION BRACKET 538 PFH21M FLAT HD SCR M8 1 25 X 25 511 P0605X511 LOWER SHELF 539 PFB15M FLANGE BOLT ...

Page 70: ... OUTFEED TABLE SUPPORT 621 PW03M FLAT WASHER 6MM 603 P0605X603 REAR OUTFEED TABLE BRACKET 622 PFB16M FLANGE BOLT M8 1 25 X 16 604 P0605X604 SUPPORT LEG 623 PN03M HEX NUT M8 1 25 605 P0605X605 FRONT OUTFEED TABLE BRACKET 624 PS14M PHLP HD SCR M6 1 X 12 606 P0605X606 LOWER SHELF 625 PN08 HEX NUT 3 8 16 607 P0605X607 LOWER SHELF BRACKET 626 P0605X626 FOOT 3 8 16 X 2 608 P0605X608 SHELF END PLATE 627 ...

Page 71: ...rder new labels REF PART DESCRIPTION REF PART DESCRIPTION 700 P0605X700 GUARD AND ANTI KICK BACK LABEL 706 P0605X706 MACHINE ID LABEL G0605X 701 P0605X701 DISCONNECT POWER BLADES LABEL 706 P0606X706 MACHINE ID LABEL G0606X 702 P0605X702 SAFETY GLASSES HEARING LABEL 707 PLABEL 12A READ MANUAL VERTICAL NS 7 05 703 H7942 EXTREME SERIES PLATE 708 PLABEL 14 ELECTRICITY LABEL 704 P0605X704 MODEL NUMBER ...

Page 72: ...zzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on t...

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