Great Wall Florid, Service Manual

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GWFLORID Maintenance Manual 98
Brake Pedal
Components
Areas of Importance
1. During removal, all components should be gently handled to avoid knocking, especially the junction
surface. All components should be placed in order to avoid losing or taking the wrong parts.
2. Keep all parts clean and free of dust, scuffs, rust, corrosion, oil build-up, or any other contaminants.
3. All rubbing surfaces in a relative motion must be coated with lubricant.
4. During installation, strictly adhere to the standard torque for installing nuts.
5. While installing the return spring, be careful to avoid operator injury from it bouncing back.
Troubleshooting
Symptoms Possible causes Eliminating methods
Brake pedal cannot return
to the original position
Return spring is broken Replace the spring
Return spring's fixed end comes off Check, secure in place
Feels slippery when
stepping on the pedal
Pedal pad is worn out Replace
Pedal pad comes off Reinstall
Stepping on the pedal
produces abnormal noise
The plastic bushing is seriously worn out Replace
Spring broken Replace
Spring's fixed end comes off Check, re-fix
Pedal pad
Cotter pin
Return spring
Pedal shaft
Brake pedal bracket
welding assembly
Brake pedal lever
welding assembly
Bushing
Nut
Limiting stopper
Center pin