Grant Aerona 3 HPID10R32 Instructions Manual Download Page 57

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Page 57

Section 11: Fault Finding

Figure 11-6:

Voltage of pump on the Main PCB

Figure 11-7:

Resistance of the 4way valve coil

Figure 11-8:

Resistance of the defrost heater

Figure 11-9:

Continuity of current fuse on the Main PCB

Figure 11-10:

Resistance of the compressor overheat protection

relay

Figure 11-11:

Voltage of humidity sensor

Pump

Fuse CF2

(250V T3.15A)

Main

PCB

Between white and black

Between brown and black

Between red and black ,approx. DC15V

Main PCB is normal

Fuse CF2

(250V T5A)

0Ω

Pump

Main

PCB

[HPID13R32 & HPID17R32]

[HPID6R32 & HPID10R32]

Measure voltage between the connector pins of connector

Connector

shall be checked during heating operation.

Measure voltage as follows without taking off the connector

Measure voltage between the connector pins of connector

Connector

shall be checked during heating operation.

Measure voltage as follows without taking off the connector

Pump (HPID6R32 & HPID10R32)

Pump (HPID13R32 & HPID17R32)

4-way valve coil

Main

(PCB

4way valve coil

Main

PCB

Take off the connector and check the resistance 4way valve coil.

[HPID13R32 & HPID17R32]

[HPID6R32 & HPID10R32]

260~300Ω

Main

PCB

Main

PCB

Defrost heater

[HPID13R32 & HPID17R32]

[HPID6R32 & HPID10R32]

PCB

(Main)

PCB

(Main)

Fuse CF2

0639U : 250V T3.15A

1039U : 250V T3.15A

Fuse CF2

(250V T5A)

[HPID13R32 & HPID17R32]

[HPID6R32 & HPID10R32]

0Ω

OHR

0.147~9.80V

Humidity

Sensor
COM

Summary of Contents for Aerona 3 HPID10R32

Page 1: ...UK DOC 0136 Rev 2 2 November 2022 Grant Aerona Air to Water High Efficiency Heat Pump Range Installation and Servicing Instructions ...

Page 2: ...quence of not following the instructions in the warning CAUTION Caution concerning likely damage to equipment or tools as a consequence of not following the instructions in the caution NOTE Used for emphasis or information not directly concerned with the surrounding text but of importance to the reader SERVICING The heat pump should be serviced at least every twelve months and the details entered ...

Page 3: ...7 5 Buttons 30 7 6 Display Panel 31 8 OPERATION 32 8 1 Heat Pump Operation 32 8 2 Weather Compensation 34 8 3 Water Pump Management 35 8 4 Frost Protection 38 8 5 ON OFF DHW Production Remote Contact 40 8 6 ON OFF Heating Remote Contact 41 8 7 Night Mode 42 8 8 Low Tariff 43 9 COMMISSIONING 44 9 1 System Setup 44 9 2 Setting the Day and Time 44 9 3 Access for Parameter Settings 45 9 4 Accessing th...

Page 4: ... HPID13R32 76 16 4 Product Fiche HPID17R32 78 17 GUARANTEE 80 APPENDIX A 82 INSTALLATION PACK A CONTROL SYSTEM SCHEMATICS APPENDIX B 84 INSTALLATION PACK B CONTROL SYSTEM SCHEMATICS APPENDIX C 86 INSTALLATION PACK C CONTROL SYSTEM SCHEMATICS APPENDIX D PARAMETERS LIST 89 APPENDIX E WIRING DIAGRAMS 92 APPENDIX F 95 COMMISSIONING PARAMETERS RECORD NOTES 97 ...

Page 5: ...Page 5 Page intentionally left blank ...

Page 6: ...on of a Grant Aerona heat pump on domestic premises may be considered to be permitted development not needing an application for planning permission provided ALL the limits and conditions listed on the Planning Portal website are met For further information visit www planningportal gov uk 1 Introduction 1 4 DNO APPLICATION Under all circumstances there is a requirement to inform the Distribution N...

Page 7: ...removing the top cover 1 6 PRODUCT CONTENTS The Aerona comes supplied on a single pallet The following items are included Table 1 1 Product Contents HPID6R32 HPID10R32 HPID13R32 HPID17R32 Aerona heat pump 6kW 1 Aerona heat pump 10kW 1 Aerona heat pump 13kW 1 Aerona heat pump 17kW 1 Condensate drain elbow 1 1 1 1 Anti vibration shoes 4 ʺ BSP x 22 mm flexible hose c w washer 2 1ʺ BSP x 28 mm flexibl...

Page 8: ... inlet is located in the left or in the back Air inlet is located in the left or in the back Air outlet Air outlet Air outlet Wiring lid Screw HPID6R32 HPID10R32 HPID13R32 HPID17R32 HPID13R32 HPID17R32 PCB Terminal Airpurge valve Terminal block Pump Compressor Pressure relief valve High pressure switch PCB Main Wiring lid Screw PCB Terminal Airpurge valve Terminal block Pump Compressor Pressure re...

Page 9: ... 2 664 4 464 4 464 Rated air flow BS EN 14511 air 7 C water 55 m h 2 082 2 664 4 664 4 464 Power input of fan BS EN 14511 air 7 C water 35 kW Power input of fan BS EN 14511 air 7 C water 55 kW Power input of circulating pump BS EN 14511 air 7 C water 35 kW Power input of circulating pump BS EN 14511 air 7 C water 55 kW Flow rate minimum litres min 5 10 15 15 Rated flow rate BS EN 14511 air 7 C wat...

Page 10: ...the heat pump from freezing When the ambient temperature reaches 2 5 C the base tray heater turns on and at 5 5 C turns off ΔT of 3k This cannot be adjusted or turned off Base tray heater specification V 230V P 185W t 110 C A 0 8A Resistive load R 290 Ω 327 57 388 54 R3 4 20A 300 37 4 42 825 73 675 580 122 5 122 5 43 Circulating water return port Circulating water outgoing port HPID6R32 882 850 24...

Page 11: ...Mounting plate Door closed Door open Figure 2 4 Remote controller dimensions 680 185 357 80 80 24 1000 36 37 330 1418 205 590 205 Circulating water outgoing port Circulating water return port R1 1 4 32A R1 1 4 32A HPID13R32 and HPID17R32 Figure 2 3 HPID13R32 HPID17R32 heat pump dimensions Section 2 Technical Data ...

Page 12: ...ea Water Supply Water Fittings Regulations 1999 3 Installation Information 3 1 INTRODUCTION NOTE Grant Aerona heat pumps should be stored and transported in an upright position If not then the heat pump MUST be positioned in an upright position for at least four hours before being operated For the heat pump to operate satisfactorily install it as outlined in this installation manual The Grant Aero...

Page 13: ...he heat pump in a place where it will be free from adverse weather conditions as much as possible 3 4 2 NOISE LEVEL All heat pumps make a noise Discuss the potential nuisance factor with the end user when considering the final position of the heat pump Take opening windows and doors into account It is not essential for the heat pump to be positioned next to a wall of the house Behind an out buildi...

Page 14: ...d on the return to the heat pump Refer to Figure 4 1 and Section 9 13 3 The system must have drain cocks in the lowest points 4 Air vents must be included at the highest points of the system 5 A system pressure gauge must be installed upstream of the heat pump 6 All pipework must be adequately insulated and supported 7 The presence of solid particles in the water can obstruct the heat exchanger Th...

Page 15: ...e flow pipe should be separated by no less than 175mm On the return pipe those valves should be separated by no less than 20x the pipe diameter For example the distance between the valves should be 560mm or more of straight pipe when pipe diameter of 28mm is used 3 9 VOLUMISER TANKS A Volumiser tank is simply a vessel used to increase the volume of the system to meet the system requirements as giv...

Page 16: ...Mixtures with a concentration of more than 70 by volume of Grant HPC in water are NOT recommended because the physical properties i e heat transfer are no longer sufficient Always follow the manufacturers instructions on the correct use of thermal fluids and biocides Failure to implement the guidelines outlined in Section 3 11 1 for fully flushing the system and using a suitable thermal fluid to p...

Page 17: ... the data on the rating plate and as specified in the manual The earth wires are connected securely To do this use the remote controller as follows refer to Section 9 1 First access the Installer level 1 Press and hold the Menu l and the or o buttons together for 3 seconds to enter the installer level 2 InSt parameter number 00 00 and parameter value will be shown on the display The first two digi...

Page 18: ...system providing the connecting pipe is not less than 13 mm diameter If the expansion vessel is connected via a flexible hose care must be taken to ensure that the hose is not twisted NOTE Ensure that the expansion vessel used is of sufficient size for the system volume Refer to BS 7074 1 1989 or The Domestic Heating Design Guide for sizing the required vessel Figure 4 1 Sealed System heating comp...

Page 19: ...il filling is completed and then it is closed 3 Remove the top HPID6R32 and front right HPID10R32 HPID13R32 and HPID17R32 casing and loosen the plug on the automatic air vent located inside the heat pump Refer to Figure 4 2 loosen tighten Auto air vent Plug Figure 4 2 Auto Air Vent 4 Ensure that the flexible filling loop is connected and that the double check shut off valve connecting it to the wa...

Page 20: ...s hotter than the flow temperature to the space heating circuit If the motorised valve for space heating is open during DHW demand the 55 C flow temperature will also enter the space heating circuit increasing the recovery time of the cylinder To minimise this high temperature period and higher than normal running costs ensure that space heating and DHW demand times to not occur simultaneously 5 D...

Page 21: ...ot water stored in the cylinder has not been used for a prolonged period of time e g a few days and has not been stored at 60 C then it is important that the temperature is raised to at least 60 C for a period of one hour before using the hot water 5 4 7 DAY IMMERSION PROGRAMMER LEGIONELLA This system uses the existing cylinder immersion heater which is switched via a small timeswitch enclosed in ...

Page 22: ...mmersion Heater N in L in LOAD SUPPLY N out L out Greenbrook T205 C Timer indepently switched and fused at 13A Brown Blue G Y E N L 230V 50Hz Project Title Greenbrook T205 C Fused Time Immersion Programmer wiring co Drawing Set Aerona Wiring Schematics Status Awaiting approval Rev Date 06 05 22 Drawn By CG Che Dwg Rev This drawing and its content is subject to copyright Use other than for its orig...

Page 23: ... pump To access these connections remove the wiring cover at the right hand end of the heat pump Terminal block Cable clamp ON Reset SW Pump SW OFF Terminal PCB 3 4 2 1 Remote Controller 1 2 3 4 5 6 7 17 18 19 20 21 22 23 Humidity Sensor COM DHWRemote Contact ON OFF or EHSAlarm GND 24VAC COM Control DHW T probe OUTDOOR T probe BUFFER T probe Mix water T probe 3 way mixing valve RS485 Dehumidifier ...

Page 24: ...t ON OFF remote contact 28 29 Night mode optional 30 31 Low tariff optional Requires external timer For details of how to access the parameter settings refer to Section 9 3 Terminal block Cable clamp Connection diagrams Unit side terminal Power supply Earth N L N 1 2 3 Earth wire Power supply cord L N POWER N Do Not Use Do Not Use L Figure 6 2 Power supply 6 3 POWER SUPPLY Use a dedicated power su...

Page 25: ...ow for connecting the wires to the terminal block Stranded conductors shall not be soldered Use a circuit breaker with a 3 mm clearance of air gap between the contacts Be sure to FULLY insert the cable cores into the proper position of the terminal block Faulty wiring may cause not only abnormal operation but also damage to PCB board Fasten each terminal screw securely To check the connections are...

Page 26: ... at the back of these installation instructions Refer to Appendix D for wiring diagrams of the units in the Aerona heat pump range 6 4 TIGHTENING TORQUES Table 6 4 Tightening torques Tightening torques M4 screw 1 2 to 1 8 N m 12 to 18 kgf cm M5 screw 2 0 to 3 0 N m 20 to 30 kgf cm WARNING When using crimp type terminals tighten the terminal screws to the specified torques otherwise overheating may...

Page 27: ...wn Blue Green Yellow Motor DHW 2 Port Zone Valve Orange Orange Orange Grey Grey Grey Common red Hot Water yellow Heating blue Wiring Centre Overheat Stat 1 C 2 Control Stat 1 C 2 Link N E E Dual Thermostat 4 Core 3 E Volt free connections from Heating and Hot Water zone valves to terminals 18 20 on ASHP terminal PCB via relays on Grant EP002 6 12 SYSTEM CONTROL WIRING DIAGRAM The control system sh...

Page 28: ...eters refer to Section 9 and also Appendix D The remote controller will also display any fault error codes should there be a fault condition Refer to Section 11 It can also be used view the heat pump operating conditions at any point in time using the Monitor Display function Refer to Section 10 7 7 2 INSTALLATION REQUIREMENTS Notes for the remote controller installation The remote controller shou...

Page 29: ...ler cable is connected to and Take care not to let your screwdriver etc touch any of the other electronic parts Do not use a power driver it can damage the terminal screw holes 4 If shielded wire is used connect it to terminal 3 GND on the Terminal PCB 5 Securely fasten the remote controller cable with the cord fastening fitting Leave the display board waterproof cover removed Remote controller Te...

Page 30: ...mer must be connected 5 Return Return button in parameter programming mode Push the Return button for 3 seconds to return to the normal display mode 6 For parameter setting select or return to the parameter group or code Push the Menu button together for 3 seconds to access the installer level During error code display push and button together for 3 seconds to reset display 7 Set confirm Push the ...

Page 31: ...mode an external timer must be connected Refer to Section 6 When this symbol is lit heating mode is enabled When this symbol is flashing the heat pump is in heating mode however the heating is stopped for the production of DHW which has priority Heat pump fan is active System pump is active Compressor active Flashing compressor delay Indicates DHW demand On demand 6 Display alarm icon and indicate...

Page 32: ...The heat pump turns ON OFF based on 1 water set point 1 0 1 To be set to the following combinations parameter 5111 0 Parameter 4200 0 or 2 parameter 5111 1 Parameter 4200 0 or 1 or 2 I 42 00 Type of configuration of main water pump 0 always ON 1 ON OFF based on buffer tank temperature 2 ON OFF based on detect cycles 0 0 2 I 51 11 Terminal 11 12 thermal store temperature probe 0 disable 1 enable 0 ...

Page 33: ...perature Heating mode Heat pump Maximum Compressor Hz set temp 1 set temp 1 Water set temp C set temp Hysteresis Heating ON Water temperature is stable minimum ON OFF OFF Comp OFF ON set point 1 C 3min Comp OFF Figure 8 1 Based on water temperature ...

Page 34: ...ption Display and input value Remarks Group Code Default Min Max Unit I 21 00 Enable outgoing water set point 0 fixed set point 1 climatic curve 1 0 1 I 21 01 Fixed outgoing water set point 45 0 23 0 60 0 0 5 C I 21 02 Maximum outgoing water temperature in Heating mode Tm1 45 0 23 0 60 0 0 5 C I 21 03 Minimum outgoing water temperature in Heating mode Tm2 30 0 23 0 60 0 0 5 C I 21 04 Minimum outdo...

Page 35: ... will be switched OFF and will repeat the detect cycles The interval between one detect cycle and the next is set by a parameter Refer to Figure 8 3 detect cycle NOTE The detect cycle is allowed only for space heating If the heat pump is working to produce DHW the main water pump has to run continuously 8 3 4 WARM WEATHER OPERATION At ambient temperatures exceeding the maximum outdoor air temperat...

Page 36: ...l 3 Level Parameter Function description Display and input value Remarks Group Code Default Min Max Unit I 42 11 OFF time for unblock pump function start 48 0 240 1 hr I 42 12 Time ON main water pump for unblock pump function 5 0 10 1 sec Table 8 5 Unlock pump function parameters 0 1 2 3 4 5 6 7 8 9 10 11 12 m 0 5 10 15 20 L min Level3 Level2 Level1 HPID6 Figure 8 5 Pump output adjustment flow rat...

Page 37: ...igure 8 9 Table 8 6 Additional water pump parameters Level Parameter Function description Display and input value Remarks Group Code Default Min Max Unit I 51 48 Terminal 48 0 disable 1 additional water pump 0 0 1 I 42 20 Type of operation of additional water pump 0 disable 1 depending on main water pump setting 2 depending on main water pump setting but always OFF when the DHW mode is activated 3...

Page 38: ...pump is not operating but the mains supply is switched on The water pump is activated if the flow water temperature is less than the start temperature parameter 4321 default 4 C It is deactivated when the flow water temperature reaches flow water temperature set point parameter 4321 hysteresis parameter 4322 default 3 C The frost protection symbol will be displayed on the remote controller screen ...

Page 39: ...ction on Outdoor air temperature 4 0 0 0 10 0 0 5 C I 43 12 Hysteresis of Outdoor air temperature 3 0 0 5 5 0 0 5 C I 43 14 Hysteresis of Flow water temperature 3 0 0 5 5 0 0 5 C I 43 21 Start temperature of Frost protection on Flow water temperature 4 0 0 0 10 0 0 5 C I 43 22 Hysteresis of Flow water temperature 3 0 0 5 5 0 0 5 C For details of how to access the parameter settings refer to Sectio...

Page 40: ... parameters Level Parameter Function description Display and input value Remarks Group Code Default Min Max Unit I 31 01 DHW production priority setting 0 DHW is unavailable 1 DHW is available and priority DHW over space heating 2 DHW is available and priority space Heating over DHW 1 0 2 I 51 19 Terminal 19 18 DHW remote contact 0 disable Remote controller only 1 enable 1 0 1 For details of how t...

Page 41: ...urned OFF then the heat pump will be turned OFF Figure 8 14 ON OFF heating remote contact Table 8 9 Heating ON OFF contact parameters Level Parameter Function description Display and input value Remarks Group Code Default Min Max Unit I 51 20 Terminal 20 21 ON OFF remote contact input 0 disable Remote controller only 1 ON OFF remote contact 1 0 2 For details of how to access the parameter settings...

Page 42: ...e parameters Level Parameter Function description Display and input value Remarks Group Code Default Min Max Unit I 51 28 Terminal 28 29 Night mode 0 disable Remote controller only 1 enable 0 0 1 Parameter 5128 and parameter 5130 are synchronized in same value I 41 11 Maximum frequency of Night mode 80 50 100 5 For details of how to access the parameter settings refer to Section 9 3 NOTE Parameter...

Page 43: ...able 8 12 Low tariff mode parameters Level Parameter Function description Display and input value Remarks Group Code Default Min Max Unit I 51 30 Terminal 30 31 Low tariff 0 disable Remote controller only 1 enable 0 0 1 Parameter 5128 and parameter 5130 are synchronized in same value I 21 51 Low tariff deferential water set point for Heating 5 0 0 0 60 0 0 5 C For details of how to access the para...

Page 44: ...the day by pressing the or buttons o and press set button p to save the setting The day display stops blinking 9 Commissioning 3 When the day of the week is set 12 00 blinks set the current time by pressing the or button When the or buttons o is pressed the time changes in one minute increments when the or buttons o is pressed and held it changes in ten minute increments Press the Set button p to ...

Page 45: ...the Up or Down q buttons 7 Press Set p and the parameter value will be displayed and will blink 8 Set the parameter to the required value using the Up or Down q buttons 9 Press the Return n or Set p button The parameter code number will blink to allow setting of another parameter if required 10 To return to normal operation press and hold the Menu l and the and o buttons simultaneously for three s...

Page 46: ...51 30 Terminal 30 31 Low tariff 0 disable 1 enable Refer to Section 8 7 0 0 1 I 51 46 Terminal 46 DHW Electric heater or Backup heater 0 DHW Electric heater 1 Backup heater 0 0 1 External timer required For details of how to access the parameter settings refer to Section 9 3 9 8 REMOTE CONTROLLER BACK LIGHT DISPLAY PARAMETERS The following parameters can be changed to adjust the back light display...

Page 47: ...for another 10 minutes If you want to stop the pump before it stops automatically press Pump SW again Display Pump SW Figure 9 2 Water loading and air bleeding in the hydraulic circuit 9 12 PUMP OUTPUT SETTING The water pump is supplied factory set to maximum output level 3 i e with both DIP SW5 and DIP SW6 in the OFF position down position Refer to Figure 8 4 It is unlikely that this level of out...

Page 48: ...ken the TRV heads off in order to prevent the ambient temperature closing the TRVs down 3 Ensure the automatic bypass valve is fully closed 4 Set any circulating pumps fitted to the system to their optimum setting Initially set the circulating pump contained in the Aerona heat pump to level 1 minimum Refer to Section 8 3 6 If the system requires increase the pump speed to level 2 or even level 3 5...

Page 49: ...he remote controller simultaneously for three seconds to enter the installer level 2 Press and hold the low tariff night mode key lock m button for ten seconds All parameters will now be reset 3 To return to normal operation press and hold the Menu l and the and o buttons simultaneously for three seconds or simply leave the remote controller for ten minutes 10 Servicing 10 2 AIR INLET AND OUTLET T...

Page 50: ...t ten minutes Display on Terminal PCB display 1 Set the DIP SW4 on the Terminal PCB to ON up to display the monitor number and monitor data alternately 2 Push the Pump SW of the Terminal PCB to switch the display number alternately 3 To return to normal display set the DIP SW4 to OFF down Terminal PCB Pump SW ON OFF number change number Pump SW moniter data alternately DIP SW4 ON Figure 10 2 Displ...

Page 51: ... history order up to the 10th error code and then go back to the latest error code 3 When there is no error history will be displayed If no operation is carried out for five minutes or both the Pump SW and Reset SW are pressed together for five seconds the display returns to normal display Deletion of the error history During error code display press Reset SW and Pump SW for ten seconds to delete ...

Page 52: ...e is abnormal PCB Main should be replaced Figure 11 4 11 6 Power supply Check the power supply Confirm the power supply A1 Discharge temperature error Sensor Temp Discharge Check the resistance by tester If the sensor is faulty it should be replaced Table 11 2 Auto Gas leakage Check the service valve and refrigerant circuit pipe Collect refrigerant once then recharge with prescribed mass A2 Protec...

Page 53: ... normal Fan motor should be replaced If the voltage is abnormal Main PCB should be replaced Figure 11 4 Auto Fan motor 2 Main PCB C2 Outdoor temp sensor error Sensor Temp Outdoor Check the resistance by tester If the sensor is faulty it should be replaced Table 11 1 Auto C3 Lower Fan motor error HPID17R32 Fan motor error HPID6R32 and HPID10R32 Fuse CF6 HPID17R32 250V T3 15A Check the electric cont...

Page 54: ...de appears high pressure switch should be replaced Power OFF U1 Compressor overheat protection relay operation HPID17R32 Compressor overheat protection relay Check the resistance by tester If the compressor overheat protection relay is blown it should be replaced Figure 11 10 Manual Gas leakage Check the service valve and refrigerant circuit pipe Correct refrigerant once then recharge with prescri...

Page 55: ...ing corrected the wiring and DIP SW setting restart operation Loose interface connection cable or contacts Rear side of remote controller Remote controller Other than described above Remote controller should be replaced Controller PCB Other than described above Controller PCB should be replaced E8 Remote controller communication error Incorrect remote controller wiring Loose interface connection c...

Page 56: ...ration Measure voltage as follows without taking off the connector 11 Measure voltage between the connector pins of connector 18 Connector 18 shall be checked during heating operation Measure voltage as follows without taking off the connector 18 Measure voltage between the connector pins of connector 14 Connector 14 shall be checked during heating operation Measure voltage as follows without taki...

Page 57: ...he connector pins of connector 17 Connector 17 shall be checked during heating operation Measure voltage as follows without taking off the connector 17 Measure voltage between the connector pins of connector 13 Connector 13 shall be checked during heating operation Measure voltage as follows without taking off the connector 13 Pump HPID6R32 HPID10R32 Pump HPID13R32 HPID17R32 8 4 way valve coil Mai...

Page 58: ...mperature defrost suction heat pump Sensor temperature DHW tank thermal store mix water Terminal PCB Temperature C Resistance kΩ 0 29 5 23 10 19 15 15 20 12 25 10 30 8 3 35 6 9 40 5 7 45 4 8 50 4 1 55 3 4 Table 11 4 Sensor temperature flow and return circulating water heat pump Temperature C Resistance kΩ 0 25 10 16 20 10 30 7 0 40 4 9 50 3 5 60 2 5 Table 11 5 Sensor temperature outdoor Terminal P...

Page 59: ... 1 2 8 68 28 67 25 72 4 62 45 15 39 60 60 11 60 58 58 66 55 42 56 41 29 20 21 36 34 35 37 33 12 3 73 27 26 16 46 22 22 44 54 51 14 38 9 69 13 70 71 24 57 62 5 53 54 60 47 60 61 60 48 24 17 57 65 61 49 50 18 28 25 5 13 11 20 18 39 26 42 41 17 8 7 74 12 1 EXPLODED DIAGRAM HPID6R32 ...

Page 60: ...HPID887486 35 Sound proof material 3 HPID883793 36 Sound proof material 4 HPID883794 37 Sound proof material 5 HPID887487 38 Outdoor themistor holder HPID937016 39 Coil 4 way valve HPID883796 41 Relief valve HPID883798 42 Air purge valve HPID885266 44 4 way valve HPID927359 45 Circulating water flow port assembly HPID884560 46 Circulating water return port assembly HPID883778 47 Rubber hose 1 HPID...

Page 61: ...27 54 58 50 60 56 51 24 55 29 33 59 53 47 57 55 59 57 60 50 17 56 23 52 48 32 49 26 18 20 A 4 16 16 13 12 15 19 14 5 10 64 34 35 41 46 44 58 54 28 31 42 M 38 39 40 36 9 8 43 D E G 22 21 2 37 61 62 63 65 66 F L L 45 N K K N 4 39 15 7 6 11 10 22 13 47 37 34 63 48 67 12 3 EXPLODED DIAGRAM HPID10R32 ...

Page 62: ...ing 3 heat exchanger HPID885272 30 Rubber hose pump inlet water HPID885273 31 Rubber hose pump outlet water HPID885517 32 Rubber hose for relief valve HPID885520 33 Hose band HPID937221 34 Compressor HPID887493 35 Vibration proof rubber HPID885798 36 Reactor HPID885259 37 Terminal block HPID885263 38 Case of PCB cover HPID885393 39 Main PCB HPID887489 40 Case of PCB HPID883847 41 Sound proof mater...

Page 63: ...7 20 36 17 29 45 45 38 30 46 34 28 34 39 50 45 42 45 40 51 35 50 6 5 19 56 2 2 7 23 10 10 11 4 8 28 16 29 31 32 7 23 10 10 11 4 8 28 16 29 48 31 43 49 33 20 36 47 37 64 66 63 64 65 26 16 27 41 14 13 9 9 58 59 57 14 57 59 I B B A P L F C P A K G N O F N C K H E E D M D H L R R M O G I 12 5 EXPLODED DIAGRAM HPID13R32 ...

Page 64: ...268 29 Heat exchanger assembly HPID887291 30 Drain plug HPID885519 31 Relief valve HPID883798 32 Air purge valve HPID885266 33 Quick fastener 12 7 HPID790706 34 Quick fastener 16A HPID963516 35 Quick fastener 16B HPID884148 36 Quick fastener sensor temperature water HPID883848 38 Circulating water return port HPID885269 38 Hose coupling 1 assembly pump input HPID885270 39 Hose coupling 2 pump outl...

Page 65: ... 35 51 32 33 47 20 36 17 29 45 45 38 30 46 34 28 34 39 50 45 42 45 40 51 35 50 6 5 19 56 31 14 32 2 2 7 23 10 10 11 4 9 8 66 57 59 28 16 29 14 48 31 43 49 33 20 36 47 37 64 63 64 65 26 27 41 58 59 57 66 9 9 I B B A P L C G P F A D E G K N O F N C O K H E M D H L R R M I 12 7 EXPLODED DIAGRAM HPID17R32 ...

Page 66: ...ve HPID883798 32 Air purge valve HPID885266 33 Quick fastener 12 7 HPID790706 34 Quick fastener 16A HPID963516 35 Quick fastener 16B HPID884148 36 Quick fastener sensor temperature water HPID883848 38 Circulating water return port HPID885269 38 Hose coupling 1 assembly pump input HPID885270 39 Hose coupling 2 pump outlet HPID885271 40 Hose coupling 3 heat exchanger HPID885272 41 Rubber hose pump i...

Page 67: ...t Aerona HPID6R32 Low Voltage Directive 2014 35 EU Machinery Directive 2006 42 EC EN 60335 2 40 2003 A11 2004 A12 2005 A1 2006 A2 2009 A13 2012 EN 60335 1 2012 A11 2014 EN 62233 2008 EMC Directive 2014 30 EU EN 61000 6 1 2007 EN 61000 6 3 2007 A1 2011 EN 61000 3 2 2014 EN 61000 3 3 2013 Ecodesign Directive 2009 125 EC Space heaters and combination heaters 811 2013 813 2013 EN 14511 3 2018 EN 14825...

Page 68: ...e Directive 2014 35 EU Machinery Directive 2006 42 EC EN 60335 2 40 2003 A11 2004 A12 2005 A1 2006 A2 2009 A13 2012 EN 60335 1 2012 A11 2014 EN 62233 2008 EMC Directive 2014 30 EU EN 61000 6 1 2007 EN 61000 6 3 2007 A1 2011 EN 61000 3 11 2001 EN 61000 3 12 2011 EN 61000 3 3 2013 NOTE Meets the current technical requirements only of EN 61000 3 3 2013 Ecodesign Directive 2009 125 EC Space heaters an...

Page 69: ...age Directive 2014 35 EU Machinery Directive 2006 42 EC EN 60335 2 40 2003 A11 2004 A12 2005 A1 2006 A2 2009 A13 2012 EN 60335 1 2012 A11 2014 EN 62233 2008 EMC Directive 2014 30 EU EN 61000 6 1 2007 EN 61000 6 3 2007 A1 2011 EN 61000 3 11 2001 EN 61000 3 12 2011 EN 61000 3 3 2013 NOTE Meets the current technical requirements only of EN 61000 3 3 Ecodesign Directive 2009 125 EC Space heaters and c...

Page 70: ...age Directive 2014 35 EU Machinery Directive 2006 42 EC EN 60335 2 40 2003 A11 2004 A12 2005 A1 2006 A2 2009 A13 2012 EN 60335 1 2012 A11 2014 EN 62233 2008 EMC Directive 2014 30 EU EN 61000 6 1 2007 EN 61000 6 3 2007 A1 2011 EN 61000 3 11 2001 EN 61000 3 12 2011 EN 61000 3 3 2013 NOTE Meets the current technical requirements only of EN 61000 3 3 Ecodesign Directive 2009 125 EC Space heaters and c...

Page 71: ...f contained breathing apparatus Keep victim warm and rested Seek urgent medical advice Apply artificial respiration if breathing stopped Skin eye contact In case of frostbite spray with water for at least 15 minutes Apply a sterile dressing Immediately flush eyes thoroughly with water for at least 15 minutes Remove contaminated clothing Drench affected area with water for at least 15 minutes Obtai...

Page 72: ... Degredation co efficient Cdh 0 99 Tj bivalent temperature Pdh 3 87 kW Tj bivalent temperature COPd 2 67 Tj Operation Limit Temperature Pdh 3 87 kW Tj Operation Limit Temperature COPd 2 67 Tj 15 C if TOL 20 C Pdh kW Tj 15 C if TOL 20 C COPd Bivalent Temperature Tbiv 10 C Operation Limit Temperature TOL 10 C Heating water Operating Limit Temperature WTOL 60 C Power consumption in modes other than a...

Page 73: ...t temperature COPd 1 85 Tj Operation Limit Temperature Pdh 3 51 kW Tj Operation Limit Temperature COPd 1 85 Tj 15 C if TOL 20 C Pdh kW Tj 15 C if TOL 20 C COPd Bivalent Temperature Tbiv 10 C Operation Limit Temperature TOL 10 C Heating water Operating Limit Temperature WTOL 60 C Power consumption in modes other than active mode Supplementary Heater Off Mode POFF 0 10 kW Rate heat ouput Psup 0 00 k...

Page 74: ...tion co efficient Cdh 0 99 Tj bivalent temperature Pdh 7 99 kW Tj bivalent temperature COPd 3 11 Tj Operation Limit Temperature Pdh 5 90 kW Tj Operation Limit Temperature COPd 2 74 Tj 15 C if TOL 20 C Pdh kW Tj 15 C if TOL 20 C COPd Bivalent Temperature Tbiv 8 C Operation Limit Temperature TOL 10 C Heating water Operating Limit Temperature WTOL 60 C Power consumption in modes other than active mod...

Page 75: ...nt temperature COPd 2 14 Tj Operation Limit Temperature Pdh 5 77 kW Tj Operation Limit Temperature COPd 1 85 Tj 15 C if TOL 20 C Pdh kW Tj 15 C if TOL 20 C COPd Bivalent Temperature Tbiv 8 C Operation Limit Temperature TOL 10 C Heating water Operating Limit Temperature WTOL 60 C Power consumption in modes other than active mode Supplementary Heater Off Mode POFF 0 10 kW Rate heat ouput Psup 0 00 k...

Page 76: ...C Pdh 4 10 kW Tj 12 C COPd 10 30 Degredation co efficient Cdh 0 99 Tj bivalent temperature Pdh 8 96 kW Tj bivalent temperature COPd 3 01 Tj Operation Limit Temperature Pdh 7 70 kW Tj Operation Limit Temperature COPd 2 98 Tj 15 C if TOL 20 C Pdh kW Tj 15 C if TOL 20 C COPd Bivalent Temperature Tbiv 8 C Operation Limit Temperature TOL 10 C Heating water Operating Limit Temperature WTOL C Power consu...

Page 77: ...lent temperature Pdh 8 91 kW Tj bivalent temperature COPd 2 12 Tj Operation Limit Temperature Pdh 7 40 kW Tj Operation Limit Temperature COPd 2 04 Tj 15 C if TOL 20 C Pdh kW Tj 15 C if TOL 20 C COPd Bivalent Temperature Tbiv 8 C Operation Limit Temperature TOL 10 C Heating water Operating Limit Temperature WTOL 60 C Power consumption in modes other than active mode Supplementary Heater Off Mode PO...

Page 78: ...edation co efficient Cdh 0 99 Tj bivalent temperature Pdh 12 5 kW Tj bivalent temperature COPd 2 81 Tj Operation Limit Temperature Pdh 11 8 kW Tj Operation Limit Temperature COPd 3 12 Tj 15 C if TOL 20 C Pdh kW Tj 15 C if TOL 20 C COPd Bivalent Temperature Tbiv 8 C Operation Limit Temperature TOL 10 C Heating water Operating Limit Temperature WTOL 60 C Power consumption in modes other than active ...

Page 79: ...ent temperature COPd 2 21 Tj Operation Limit Temperature Pdh 9 60 kW Tj Operation Limit Temperature COPd 2 15 Tj 15 C if TOL 20 C Pdh kW Tj 15 C if TOL 20 C COPd Bivalent Temperature Tbiv 9 C Operation Limit Temperature TOL 10 C Heating water Operating Limit Temperature WTOL 60 C Power consumption in modes other than active mode Supplementary Heater Off Mode POFF 0 10 kW Rate heat ouput Psup 0 00 ...

Page 80: ...cturer s guarantee otherwise a service charge could result Grant Engineering UK Limited will not be liable for any charges arising from this process If a fault covered by the manufacturer s guarantee is found Ask your installer to contact Grant Engineering UK Limited Service Department on 44 0 1380 736920 who will arrange for a competent service engineer to attend to the fault 17 Guarantee Remembe...

Page 81: ... the heat pump in accordance with the manufacturer s installation and servicing instructions The heat pump is registered with the Company within thirty days of installation Failure to do so does not affect your statutory rights The balance of the guarantee is transferable providing the installation is serviced prior to the dwelling s new owners taking up residence Grant Engineering UK Limited must...

Page 82: ...t UH8 wiring centre 24 Room thermostat Grant NeoStat or Edge 25 Thermostatic radiator valve 26 Motorized 2 Port valve radiator circuit 27 Motorized 2 Port valve DHW 28 Automatic air vent 29 Immersion heater programmer 30 Cylinder immersion heater 31 Cylinder dual thermostat 32 DHW cylinder 33 Grant DHW timer HPIDTM4 34 Grant EP001 EP001X wiring centre 35 ASHP remote controller supplied with Aerona...

Page 83: ...DWRU RQH URZQ OXH 1 6 7 50267 7 21 1 1 78 7256 2U U 1 8 9 9 V U 7 1 1 8 3803 1 1 1 78 7256 21 21 1 0 16 6833 7 0 2 1 6 7 50267 7 21 8 5 21 7 3 86 PS QWL 6XUJH 1 57 57 LQN UDQW 1HR6WDW 3URJUDPPDEOH 5RRP 7KHUPRVWDW 8 LUFXLW UDQW 8 LULQJ HQWUH RQHV WR RQHV WR 1 9 1 57 57 LQN UDQW 1HR6WDW 3URJUDPPDEOH 5RRP 7KHUPRVWDW 5DGLDWRU LUFXLW 1 UDQW 3 70 7LPHU URZQ OXH 2UDQJH UH 2UDQJH UH 2UDQJH UH URZQ OXH URZ...

Page 84: ...3 Pressure gauge 24 Removable filling loop 25 Double check valve 26 Motorized 2 Port valve DHW 27 Cylinder immersion heater 28 Immersion heater programmer 29 Cylinder dual thermostat 30 Grant EP001 EP001X wiring centre 31 Pre Plumbed DHW cylinder 32 Grant DHW timer HPIDTM4 33 ASHP remote controller supplied with Aerona ASHP 33 NOTE Please refer to Section 7 of these installation instructions for d...

Page 85: ...1 HURQDñ RQWUROOHU 8 FWXDWRU RQH URZQ OXH 1 6 7 50267 7 21 1 1 78 7256 2U U 1 8 9 9 V U 7 1 1 8 3803 1 1 1 78 7256 21 21 1 0 16 6833 7 0 2 1 6 7 50267 7 21 8 5 21 7 3 86 PS QWL 6XUJH 1 57 57 LQN UDQW 1HR6WDW 3URJUDPPDEOH 5RRP 7KHUPRVWDW 8 LUFXLW UDQW 8 LULQJ HQWUH RQHV WR RQHV WR 1 9 1 57 57 LQN UDQW 1HR6WDW 3URJUDPPDEOH 5RRP 7KHUPRVWDW 5DGLDWRU LUFXLW 1 UDQW 3 70 7LPHU URZQ OXH 2UDQJH UH 2UDQJH U...

Page 86: ...ant NeoStat or Edge 25 Thermostatic radiator valve 26 Motorized 2 Port valve radiator circuit 27 Automatic air vent 28 Immersion heater programmer 29 Cylinder immersion heater 30 DHW sensor 31 DHW cylinder 32 Grant DHW timer HPIDTM4 33 Wiring centre 34 Grant Hot Water Priority Relay 35 Grant EP002 ASHP interface 36 ASHP remote controller supplied with Aerona ASHP 127 3OHDVH UHIHU WR 6HFWLRQ RI WKH...

Page 87: ...6 7 50267 7 21 1 1 78 7256 2U U 1 8 9 9 V U 7 1 1 8 3803 1 1 1 78 7256 21 21 1 0 16 6833 7 0 2 1 6 7 50267 7 21 8 5 21 7 3 86 PS QWL 6XUJH UDQW 8 LULQJ HQWUH RQHV WR RQHV WR 1 57 57 LQN UDQW 1HR6WDW 3URJUDPPDEOH 5RRP 7KHUPRVWDW 8 LUFXLW 0RWRU 7 3RUW RQH 9DOYH 8 LUFXLW 2UDQJH UH UHHQ HOORZ URZQ OXH UHHQ HOORZ URZQ OXH 1 57 57 LQN UDQW 1HR6WDW 3URJUDPPDEOH 5RRP 7KHUPRVWDW 5DGLDWRU LUFXLW 0RWRU 7 3RU...

Page 88: ...5 C Depends on end user s requirements I 31 12 DHW Economy set temperature 40 0 30 0 50 0 0 5 C This is the minimum temperature that the ASHP will allow the contents of the DHW cylinder to reach before bringing the unit on to maintain the temperature set by installer parameter 3111 see above I 31 21 Max time for DHW request 60 0 900 1min Ensure this parameter is set to 60 I 31 22 Min time for Spac...

Page 89: ... 4 20 0 50 0 0 5 C I 21 05 Maximum outdoor air temperature corresponding to maximum outgoing water temperature Te2 20 0 0 0 40 0 0 5 C I 21 41 Hysteresis of water set point in heating 8 0 0 5 10 0 0 5 C I 21 51 Low tariff deferential water set point for Heating 5 0 0 0 60 0 0 5 C DHW Domestic Hot Water Level Parameter Function description Display and input value Remarks Group Code Default Min Max ...

Page 90: ...when the DHW mode is activated 3 always ON apart from if any alarms are activated or if the heat pump is in OFF mode 0 0 3 Frost protection Level Parameter Function description Display and input value Remarks Group Code Default Min Max Unit S 43 00 Frost protection on room temperature 0 disable 1 enable 1 0 1 I 43 01 Start temperature of frost protection on room air temperature 14 0 0 0 5 0 0 5 C ...

Page 91: ...er only 1 enable 1 0 1 I 51 20 Terminal 20 21 ON OFF remote contact CH Alarm input 0 disable 1 ON OFF remote contact 1 0 1 I 51 28 Terminal 28 29 Night mode 0 disable 1 enable Refer to Section 8 6 0 0 1 Parameter 5128 and Parameter 5130 are synchronised in same value I 51 30 Terminal 30 31 Low tariff 0 disable 1 enable Refer to Section 8 7 0 0 1 I 51 46 Terminal 46 DHW Electric heater or Backup he...

Page 92: ... 4 2 1 6 8 6 4 ON OFF TERMINAL BLOCK GR BL W R W B B B G Y BL Y B R G Y W N L POWER 1 2 3 PCB CONTROLLER PCB TERMINAL 7 3 4 5 TRANSFORMER 2 1 Remote Controller 1 2 3 4 5 6 7 17 18 19 20 21 22 23 Humidity Sensor COM DHW Remote Contact ON OFF or EHS Alarm GND 24VAC COM Control DHW T probe OUTDOOR T probe BUFFER T probe Mix water T probe 3 way mixing valve RS485 Dehumidifier Alarm Pump1 Pump2 Neutral...

Page 93: ...r COM DHW Remote Contact ON OFF or EHS Alarm GND 24VAC COM Control DHW T probe OUTDOOR T probe BUFFER T probe Mix water T probe 3 way mixing valve RS485 Dehumidifier Alarm Pump1 Pump2 Neutral N C Neutral EHS Heating Cooling mode output Phase Signal 3 way valve 8 9 10 11 12 13 14 Dual Set Point Control Heating Cooling mode Flow switch Night mode Low tariff RS485 GND 45 46 47 48 49 50 31 32 24 25 26...

Page 94: ...ty Sensor COM DHW Remote Contact ON OFF or EHS Alarm GND 24VAC COM Control DHW T probe OUTDOOR T probe BUFFER T probe Mix water T probe 3 way mixing valve RS485 Dehumidifier Alarm Pump1 Pump2 Neutral N C Neutral EHS Heating Cooling mode output Phase Signal 3 way valve 8 9 10 11 12 13 14 Dual Set Point Control Heating Cooling mode Flow switch Night mode Low tariff RS485 GND 45 46 47 48 49 50 31 32 ...

Page 95: ... 41 00 The heat pump turns ON OFF based on 1 water set point 1 I 41 11 Maximum frequency of night mode 80 S 41 30 Maximum outgoing water set point in CH and DHW 55 C I 42 00 Type of configuration of main water pump 0 always ON 1 ON OFF based on buffer tank temperature 2 ON OFF based on detect cycles 0 I 42 01 Time ON main water pump for detect cycle 3 I 42 02 Time OFF main water pump 5 I 42 03 Del...

Page 96: ...ble 1 enable 0 I 51 19 Terminal 19 18 DHW remote contact 0 disable Remote controller only 1 enable 1 I 51 20 Terminal 20 21 ON OFF remote contact CH Alarm input 0 disable 1 ON OFF remote contact 1 I 51 28 Terminal 28 29 Night mode 0 disable 1 enable 0 I 51 30 Terminal 30 31 Low tariff 0 disable 1 enable 0 I 51 48 Terminal 48 0 disable 1 additional water pump 0 I 51 50 Terminal 50 52 DHW 3way valve...

Page 97: ...Page 97 Notes Notes ...

Page 98: ...Notes Page 98 Notes ...

Page 99: ...Page 99 Notes Notes ...

Page 100: ...GRANT ENGINEERING UK LIMITED Frankland Road Blagrove Industrial Estate Swindon SN5 8YU Tel 44 0 1380 736920 Fax 44 0 1380 736991 Email info grantuk com www grantuk com ...

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Summary of Contents for Aerona 3 HPID10R32

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Grant Aerona 3 HPID10R32, Instructions Manual, Page: 57 / 100

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Summary of Contents for Aerona 3 HPID10R32

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