Graco XD40 Repair Instructions Download

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Repair Instructions

XD40

™

and XD50

™

Hose Reels Repair

332203F

Instructions for repairing hose reels used in applications requiring long range dispense,
transfer or evacuation of motor oils, diesel fuels*, lubricants, water, waste oil and air.

Not for use with gasoline or other flammable fluids. Not approved for use in hazardous or
explosive atmosphere locations. For professional use only.

*less than 20% biofuel content

Models

(see page 3 for addition model information)

Spring Hose Reels

XD40 - Floor, Truck-bed or Overhead Mounted
XD50 - Floor or Truck-bed Mounted

Related Manual:

3A2990 - Installation and Operating Instructions

Important Safety Instructions

Read all warnings and instructions in this
manual and the XD40 and XD50 Operation
Manual. Save these instructions.

XD40

XD50

Summary of Contents for XD40

Page 1: ...luids Not approved for use in hazardous or explosive atmosphere locations For professional use only less than 20 biofuel content Models see page 3 for addition model information Spring Hose Reels XD40...

Page 2: ...Antifreeze 7 Warnings 8 General Repair Information 10 Bare Reels 10 Pressure Relief Procedure 10 Grounding 10 Hose Reel Disassembly 11 Hose Reel Reassembly 19 Additional Repair and Replacement Instru...

Page 3: ...or Spring Maximum Working Pressure PSI MPa bar XD4010DLPF 24P313 24P364 24P407 Blue D 600 4 1 41 XD4010DLPF 24P315 24P366 24P408 Yellow D 600 4 1 41 XD4010DLPF 24P316 24P367 24P409 White D 600 4 1 41...

Page 4: ...e Hose Size Truck Mount Only PSI MPa bar XD4010AMPF 24P339 Blue A 2000 13 8 138 1 2 inch x 100 ft XD4010AMPF 24P340 Yellow A 2000 13 8 138 1 2 inch x 100 ft XD4010AMPF 24P341 White A 2000 13 8 138 1 2...

Page 5: ...F 24P353 White C 250 1 7 17 1 inch x 50 ft Bare Reel Model Model Color Spring Maximum Working Pressure Hose Size PSI MPa bar XD4010CLPF 24P354 Blue C 250 1 7 17 1 inch x 50 ft XD4010CLPF 24P355 Yellow...

Page 6: ...1 41 XD5015ALPF 24P469 24P516 24P565 White A 1 5 600 4 1 41 XD5010AMPF 24P458 24P505 24P552 Blue A 1 2000 13 8 138 XD5010AMPF 24P459 24P506 24P553 Yellow A 1 2000 13 8 138 XD5010AMPF 24P460 24P507 24P...

Page 7: ...BLPF 24P487 White B 250 1 7 17 1 inch x 75 ft XD5010ALPF 24P488 Blue A 250 1 7 17 1 inch x 100 ft XD5010ALPF 24P489 Yellow A 250 1 7 17 1 inch x 100 ft XD5010ALPF 24P490 White A 250 1 7 17 1 inch x 10...

Page 8: ...vent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area Only use hoses that are compatible with the fluid yo...

Page 9: ...or information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away fro...

Page 10: ...see this symbol 1 Turn off power supply to fluid pump 2 Isolate the supply pump fluid supply line 3 Open the dispensing valve until pressure is fully relieved If you suspect the dispensing valve or ex...

Page 11: ...t the reel from unintentionally becoming unlatched and spinning freely 5 Remove dispense valve and ball stop To remove ball stop remove nuts 47 screws 46 and ball stop 45 from end of hose FIG 4 If you...

Page 12: ...t require the hose reel is taken out of service skip Step 8a b and continue hose reel disassembly instructions with Step 9 page 13 Procedure Table a Unbolt reel and remove it from mounting loca tion N...

Page 13: ...point for counting reel rotations d Remove c clamp A e Rotate spool in the tightening direction to disen gage latch f Use your hands to unwind reel by rotating the spool in the opposite direction turn...

Page 14: ...spring canister 10 from the spool If you are not replacing the canister lift canister slightly to clear hub 13 and set canister aside for reassembly If you are replacing the spring canister discard ca...

Page 15: ...to be removed from the outlet unless your are replacing the hose Hose replacement instructions are provided in Removing and Installing New Hose on Reel on page 27 The outlet 30 will not fit through th...

Page 16: ...1 FIG 17 19 Lay spool 2 on it s side on a clean sturdy work sur face 20 Remove Inlet Side Bearings NOTE Separate instructions are provided for Medium Pressure Hose Reels and Low Pressure Hose Reels de...

Page 17: ...ng pliers to remove snap ring 41 FIG 21 b Slide bearing seal and retainer assembly 49 off shaft FIG 22 If you are only replacing the Low Pressure Bearing stop disassembly instructions here Low Pressur...

Page 18: ...se parts aside to use for reassembly 22 Remove Swivel 3 from spool d Remove swivel 3 from inside of spool 2 FIG 25 Low Pressure Spring Swivel Replacement Kit 24R336 and Medium Spring Swivel Replacemen...

Page 19: ...Swivel and Outlet illustration This is how your swivel should look inside the spool when it is correctly installed d Mark the position of the missing threaded screw hole a FIG 28 on the swivel to use...

Page 20: ...tion properly 2 Install Ratchet a Slide ratchet 31 over swivel 3 FIG 29 NOTE When the ratchet is positioned correctly all 5 bolt holes will be accessible If you do not have 5 holes available to accomm...

Page 21: ...verify there are 24 and they are seated flat g Install bearing retainer 5 and bearing retainer nut 42 Use a spanner wrench on the bearing nut and tighten it securely Torque to 20 ft lbs 27 12 N m Low...

Page 22: ...e before installation will help seat it correctly inside the inlet assembly Then use your fingers to press the o ring into the groove d Install the white seal 33a over the o ring 33b FIG 38 NOTE Foldi...

Page 23: ...d then torque all bolts to 13 16 ft lbs 17 6 20 3 N m 10 Install spring side bearing retainer a On the spring side install retainer 7 and nuts 38 b Torque nuts to 25 to 35 ft lbs 33 9 to 47 45 N m FIG...

Page 24: ...hould be in the top position FIG 44 shows examples of the hub installed correctly and installed incorrectly NOTE When correctly oriented the hub should easily slide into the opening f Install snap rin...

Page 25: ...point for counting reel rotations Wind direction is determined by the direction the spool rotates when the hose is extended during operation c Securely attach a c clamp A to the reel spool as shown in...

Page 26: ...til the outside edges of the stop contact each other 15 Uncoil and extend the hose 16 Remove c clamp Pull the hose firmly enough to release the latch then slowly allow the hose to retract 17 Remove ca...

Page 27: ...tep 8 Remove Hose Reel From Service page 12 3 Flush fluid from reel and hose a Place end of hose in a waste container b Blow out entire lubricant supply line with air c Cap end of hose to prevent flui...

Page 28: ...ol FIG 57 9 Using two wrenches on the flats working in oppo site directions loosen and remove the hose from the outlet fitting FIG 58 NOTE If a reducer 35 was previously installed it can be reused if...

Page 29: ...odels not shown use 6 bolts 37 Always use all bolts provided 13 Uncoil and extend hose 14 Remove c clamp A installed in Step 7 page 28 15 Disengage latch by pulling on hose to release it 16 Use your h...

Page 30: ...fitting NOTE A reducer 53 is not required for all installa tions It is only necessary if the hose diameter is smaller than the diameter of the outlet 30 5 Install ball stop to dispense end of hose To...

Page 31: ...s page 47 to deter mine the number of turns needed for your hose and reel model NOTE Wind direction is determined by the direction the spool rotates when the hose is extended during operation 12 Engag...

Page 32: ...Tension page 35 20 Remove cap from end of hose and install dispense valve to end of hose Roller Guide Replacement Disassembly 1 Relieve pressure page 10 2 Pull the hose out far enough to engage the la...

Page 33: ...f hose if needed to prevent fluid spills 5 Remove screws 9 and nuts 28 to remove roller plate 43 FIG 71 Roller Guide Reassembly 1 Route end of the hose through the hose rollers FIG 72 2 Align plate 43...

Page 34: ...top contact each other d Remove cap from end of hose and install dis pense valve to hose end 6 Remove c clamp 7 Disengage latch Latch Replacement Latch Disassembly I 1 Relieve pressure page 10 2 Secur...

Page 35: ...1 If the hose reel has been in service relieve pres sure page 10 2 Pull the hose out far enough to engage the latch NOTE Listen for the loud click when the spool has latched 3 Attach a c clamp A to t...

Page 36: ...s page 47 to determine the number of spool rotations needed to correctly set the spring tension for your reel model and hose 9 Check the spring tension When it is set correctly after pulling the hose...

Page 37: ...Hose Reels Installation and Operation instructions 16 Remove cap from end of hose and install dispense valve to hose end 17 Remove c clamp A 18 Pressurize hose reel and reverify spring tension Removin...

Page 38: ...on the side of the reel flange as a visual reference point for counting reel rota tions 7 Remove c clamp A 8 Rotate spool in the tightening direction to disengage latch 9 Use your hands to unwind reel...

Page 39: ...se low pressure LP reels for Medium Pressure oil dispense Inlet bearing failure Rebuild or replace inlet bearing See page 21 Spring bearing failure Rebuild or replace spring bearing Excessive Hose Ext...

Page 40: ...2203F XD40 XD50 Parts Drawing 6 4 33 41 49 31 4 or 29 2 52 30 37 34 8 13 48 10 14 32 12 9 15 38 7 47 46 45 44 1 28 43 9 23 27 40 26 39 25 24 57 56 55 18 16 3 31 33 41 5 35 42 50 51 Medium Pressure Mod...

Page 41: ...TUBE roller 2 27 112960 SCREW cap flange head 4 28 110996 NUT hex flange head 8 29 126596 SCREW cap hex head Low Pressure models 6 30 SWIVEL outlet 1 31 16P903 RATCHET 1 32 112961 CAP end 1 33 129038...

Page 42: ...h x 100 ft oil npt XD40 models XD4010AMP 1 126503 HOSE coupled 1 inch x 50 ft oil npt XD40 models XD4010BMP 1 126379 HOSE coupled 1 inch x 50 ft waste oil evacuation npt XD40 models XD4010CLP 1 24R102...

Page 43: ...KIT inlet 1 1 2 inch npt general includes 6 29 33 24R674 KIT inlet 1 inch BSPP general includes 6 29 33 24R675 KIT inlet 1 inch BSPT general includes 6 29 33 24R677 KIT inlet 1 1 2 inch general BSPP i...

Page 44: ...ed cast iron buna n rubber FKM UHMWPE XD50 Wetted materials carbon steel nickel plated cast iron buna n rubber FKM UHMWPE Noise dBa Sound Pressure Level 77 6 dB a Sound Power Level 86 8 dB a Weight Ba...

Page 45: ...Spring XD4010 C D 10 45 11 83 24 0 26 13 2 82 10 91 16 54 1 0 npt 25 0 26 4 7 8 15 5 XD4010 A B 17 47 XD5010 A B 28 5 30 13 28 0 29 4 10 0 XD5015 A B 3 59 18 24 1 1 2 npt A C D E F G H J K M N O Mode...

Page 46: ...els All dimensions shown in inches All dimensions shown in mms B1 A C B2 B1 A C A B1 B2 C Model Spring XD4010 C D 10 45 22 25 n a 0 437 XD4010 A B XD5010 A B 26 73 XD5015 A B A B1 B2 C Model Spring XD...

Page 47: ...gth Number of Pre Turns From Relaxed State XD40 0 5 inch 100 feet 25 XD4010B 0 75 inch 75 feet 25 XD4010C 0 75 inch 75 feet 27 XD40 0 75 inch 100 feet 30 XD4010B 1 inch 50 feet 25 XD4010C 1 inch 50 fe...

Page 48: ...which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MER...

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