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Gotting HG 98860ZA, Technical Description

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Maintenance

HG 98860ZA

English, Revision 04, Date: 19.01.2015

46

6

Maintenance

The system is largely maintenance free. Any maintenance is limited to:

-

visual examination of the antennae (ensuring all screws, cables and plugs are 
correctly fastened).

Document regularly the power consumption and power supply of each antenna. These 
values can be obtained from any menu in the monitor program.

If necessary, effect an update of the system software as described above (section 
5.3.2.10 on page 43 or 5.4 on page 44). Date and version of the current antenna soft-
ware can be obtained from the main menu.

Summary of Contents for HG 98860ZA

Page 1: ...ification Antenna Outdoor HG 98860ZA English Revision 04 Dev by WM MH DF Date 19 01 2015 Author s RAD AF G tting KG Celler Str 5 D 31275 Lehrte R ddensen Germany Tel 49 0 51 36 80 96 0 Fax 49 0 51 36...

Page 2: ...t of the system data which can be output 18 4 2 3 1 2 List of commands 22 4 2 3 1 3 System Monitor 25 4 2 3 2 CAN Bus 25 4 2 3 2 1 Description of the CAN Protocol 25 4 2 3 2 2 CAN Bus Infrastructure 2...

Page 3: ...44 5 4 2 Software Update 44 6 Maintenance 46 7 Trouble Shooting 47 8 Technical Data 48 8 1 Transmitter Receiver Antenna 48 8 2 Connection Cable 49 9 Appendix 50 A Procedure 3964R 50 A 1 Data direction...

Page 4: ...Contents HG 98860ZA English Revision 04 Date 19 01 2015 4 14 3 Trade Marks and Company Names 59...

Page 5: ...cy of the measured value for the position X in direc tion of travel only meets the specified accuracy see Table 14 on page 48 for travelling speeds of up to 1 m s For higher speeds the positioning pul...

Page 6: ...on page 28 4 Washer set for mounting not in this picture refer to section 2 2 on page 8 5 Optional Read Write Unit HG_81830YA not in this picture refer to separate data sheet 1 2 Function As the anten...

Page 7: ...figure shows a vehicle with an antenna frame for track guidance With the aid of the transponder T 105 the deviation from the predeter mined track is determined With this information an external compu...

Page 8: ...parts For the same reason the transponder should be mounted as vertically aligned as possi ble Please refer to the data sheet mounting instructions for the transponder 2 2 Antenna HG 98860ZA Figure 5...

Page 9: ...0 NM To prevent any adverse effects on the system The Antenna itself may not be mounted directly onto metal on each side of the Antenna a minimum distance of 300 mm to any larger electrically conducti...

Page 10: ...so refer to section 2 2 on page 8 In order to set the positioning threshold refer to section 5 3 2 3 on page 37 it is useful to record a complete test run over the set track The serial interface of an...

Page 11: ...wn is the sum voltage over the travelled distance The above diagram shows the sum voltage in units over the travelled distance The noise is in this case approx 50 units the transponder signal approx 9...

Page 12: ..._OK are deleted when ever the sum voltage decreases under the value for Threshold for Decoding In the shown example there is spare time of 6 x 8 ms for the generation of the POSI Puls The following pr...

Page 13: ...wing diagram shows a case in which false POSI Pulses are generated through wrongly set parameters for Threshold for Decoding and or Threshold for Positioning Figure 11 Diagram Commissioning Protocol f...

Page 14: ...per manently set Following a successful Transponder decoding initially a correct POSI Puls is generated However as the software does not realize that the Transponder leaves the Antenna field the noise...

Page 15: ...er information about the transponder Range and accuracy of positioning are influenced by any large metal pieces sheets on the ground proximity of any floor reinforcement inductive loops as they are cr...

Page 16: ...to limit the weight the casing has been filled with construction foam which serves as sealing compound as well as the stabilizing elements The ca ble the connecter exits at one side of the antenna Fi...

Page 17: ...a Thus if e g a 24 V voltage output is required it is possible to connect pin 9 with 24 V and pin 10 via a 1 KOhm resistance with GND 4 2 2 Turn on characteristics Upon applying the operating voltage...

Page 18: ...igurable From a parameter list the required parameters may be selected 4 2 3 1 1 List of the system data which can be output One Telegram consists of max 21 user bytes The minimum update rate at 38400...

Page 19: ...in units 10 11 2 Byte 0x0000 0020 unsigned short voltage generated by the Transponder in the positioning coils in units 12 1 Byte 0x0000 0040 unsigned char operational voltage for the Antenna 100 mV 1...

Page 20: ...der code with parity error or Hi Nibble received 0x0004 RX_NOISE Set whenever TRANS_IN_FIELD was set but no codes were received 0x0008 NO_SLAVE_COM No communication with slave processor 0x0010 EEPROM_...

Page 21: ...ved code is output 4 if the value of number of equal codes is not 0 the detected code is not renewed The antenna departs from a transponder voltages S and D decrease once the voltages S or D fall belo...

Page 22: ...nitor mode should not be used during normal operation e g from a PLC as the following signal output is not according to a transparent or 3964R protocol but only suitable for output on a VT52 terminal...

Page 23: ...to 6 ASCII ST 06 trans parent HEX 3D16 53165416 30163616 3C16 ASCII ST 06 9 3964R HEX 53165416 30163716 Set tuning value to 7 ASCII ST 07 trans parent HEX 3D16 53165416 30163716 3D16 ASCII ST 07 10 3...

Page 24: ...163416 3F16 ASCII ST 14 17 3964R HEX 53165416 31163516 Set tuning value to 15 ASCII ST 15 trans parent HEX 3D16 53165416 31163516 3E16 ASCII ST 15 18 3964R HEX 53165416 31163616 Set tuning value to 16...

Page 25: ...tele grams are to be output permanently at the set update rate or only as long as a Tran sponder is within range Remote operation is also possible Objects are activated within the CAN menu through the...

Page 26: ...Operational voltage for the Antenna 100 mV 7 1 Byte unsigned char Power consumption 10 mA 8 1 Byte signed char temperature within the antenna o C Table 6 Structure of the CAN Message Object 2 Byte Len...

Page 27: ...al Output on page 35 and 5 3 2 5 C A N Parameters on page 39 4 2 3 4 Analysis Interface This interface pin R of the connection socket see Table 1 on page 17 enables re cording important system data in...

Page 28: ...the corre sponding connector on the antenna side while the vehicle side will be open The nec essary length max 20 m is to be stated in the purchase order The cable is a HELUKABEL F C PUR JZ grey 12x 1...

Page 29: ...der to achieve cable lengths of up to 100 m for RS 422 CAN it is essential to use a cable with shielded twisted pairs P n c R 11 RS 232 TxD for data logging S Shield Contact Wire no Color Allocation R...

Page 30: ...hich was part of the scope of supply of Microsoft Windows up until version XP We prefer the use of this program because it is easily available for many users and due to the supplied configuration file...

Page 31: ...files are accessible always in the latest version from our in ternet server at http www goetting agv com components transponderconf for down load On that page you ll find the individual text files St...

Page 32: ...been selected the monitor program will be started The menus will then appear directly within the HyperTerminal Window First the main menu from Figure 17 on page 33 will appear 5 3 2 How to work with...

Page 33: ...corded as soon as voltage S exceeds the Threshold for Positioning refer to Figure 20 on page 37 Read The number of code readings per Transponder crossing max 255 This value is being stored until a new...

Page 34: ...etermins from which channel the code is detected U mV Supply voltage of the processor board measured with an accu racy of 100 mV This voltage is due to various safety measures always a little lower th...

Page 35: ...38400 Bd Pressing selects between high byte first and high byte last When using this system together with a Siemens PLC it is essential that this parameter is 0 High Byte first enables influencing the...

Page 36: ...ge 51 Pressing generates the selection of the corresponding telegram procedure 3964R or transparent For procedure 3964R it is also possible to set the acknowledgement delay time enables choosing betwe...

Page 37: ...is procedure reduces the maxi mum crossing speed because the necessary transmission time increases accordingly with n 1 x 8 ms With it is possible to determine the voltage threshold S at which the dec...

Page 38: ...time persiod set with or after the voltage S has fallen below the threshold set with enables setting the the threshold value which has to be succeeded in order to ac tivate the use of the measured vol...

Page 39: ...11 bit value 0 2047 or as 29 bit value 0 536870911 The identifier selectable under corresponds to the transmitted frames for the Mes sage Object 1 refer to Table 5 on page 25 The identifier selectable...

Page 40: ...ally for processing text files with programs for table calculation Data output is carried out with 38 400 Bd 8 bit and even parity until it is terminated by pressing any key Following the pressing of...

Page 41: ...osition with mini mum actual and maximum values is displayed Pressing any key returns to the main menu NOTE The M ux item is for test purposes only X_Histogram press any key to return 1000 900 800 700...

Page 42: ...values is displayed Pressing any key returns to the main menu Y_Histogram press any key to return 1000 900 800 oOOOo 700 OOOOOOOo 600 OOOOOOOOOO 500 OOOOOOOOOOOo 400 o o OOOOOOOOOOOO o 300 O oooOOOOOO...

Page 43: ...ose the COM Port using the icon in Hyperterm switch back to ST10 Flasher 2 exe and start programming Once the programming is completed return to Hyperterm wait 10 sec and re con nect the COM Port e g...

Page 44: ...tion path but usually the defaults should work 3 In order to start the software update program use the Windows start menu where you can find ST10 Flasher 2 exe Then you can proceed with the update of...

Page 45: ...cess is completed the program can be closed close The interpreter is restarted automatically and uses the new program 2 Selection of the serial interface 1 Selection of the Hex file to be 5 Status mes...

Page 46: ...l screws cables and plugs are correctly fastened Document regularly the power consumption and power supply of each antenna These values can be obtained from any menu in the monitor program If necessar...

Page 47: ...hanged with RS 422 T R by mistake 2 Signal ground not connected a too high potential difference between antenna and receiver 3 Wrong setting of transfer param eters 4 Wrong procedure 1 Check the conne...

Page 48: ...20 m cable Max pass over speed 10 m s tested Reading distance dis tance transponder underside reading antenna 150 to 350 mm with transponder HG 70653 Nominal reading dis tance 200 to 250 mm with HG 70...

Page 49: ...gth according to purchase order max 20 m Diameter approx 10 9 mm Type HELUKABEL F C PUR JZ grey 12x 1 mm EMC preferred type tear resistant coolant resis tant Cu screened without inner sheath Weight 26...

Page 50: ...audrate 19200 Bd default or 38400 Bd A 1 Data direction antenna SPS In this direction the antenna data is transmitted cyclically The data sentence always starts with an character hex 0x3d The cycle ti...

Page 51: ...e 19200 Bd default or 38400 Bd B 1 Data direction antenna SPS In this direction cyclical antenna data is transmitted The duration is parameterize able it should take an integral part or multiple of th...

Page 52: ...n page 38 The measured displacement signal of the transponder is not influenced through metal as long as the surface of the antenna is covered evenly D Influence of a metal frame on the antenna Size o...

Page 53: ...nt mat The measurement was performed with a reinforcement mat with the meshes sized at 90 x 240 mm The measured parameters were Tuning value current consumption value of reference coil Us value of pos...

Page 54: ...Appendix HG 98860ZA English Revision 04 Date 19 01 2015 54 F Accuracy of the deviation calculation Figure 31 Typical accuracy of theY deviation Figure 32 Typical accuracy of the X deviation...

Page 55: ...false POSI Pulse generated through noise and threshold set too low 13 Figure 12 Photo Transmitter Receiver Antenna HG 98860ZA 15 Figure 13 Drawing Antenna HG 98860ZA with casing dimensions 16 Figure 1...

Page 56: ...6 Table 7 Structure of the CAN Message Object 3 26 Table 8 Structure of the CAN Message Object 4 27 Table 9 Coding of commands 27 Table 10 Connection cable pin allocation 28 Table 11 Terminal settings...

Page 57: ...70653 8 48 81830 6 98860 5 6 8 17 I Installation 10 Interfaces CAN 25 M Maintenance 46 Monitor Program 31 Parameter Settings 30 Usage 32 P Positioning Pulse 27 Procedure transparent 51 Procedure 3964...

Page 58: ...document In addition each document has an index listed behind the front page including pages and whenever the document has more than 10 pages following the actual system description a figure and table...

Page 59: ...re used according to the description This instruction manual has been drawn up to the best of our knowledge Installation setup and operation of the device will be on the customer s own risk Liability...

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