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WIRING DIAGRAMS

Wiring is subject to change.  Always refer to the wiring diagram on the unit for the most up-to-date wiring.

HI

G

H V

O

LT

A

G

E!

DI

SCO

NNE

CT

 AL

PO

W

ER BE

FO

RE

 S

ERV

ICI

NG

 O

R I

NS

TA

LL

IN

G

 T

HI

S

U

N

IT

.  M

U

LT

IPL

E PO

W

ER

 SO

U

R

C

ES M

AY B

E P

R

ESEN

T.

  F

A

IL

U

R

TO

DO

 S

O

 M

AY

 CAUS

E P

RO

PE

RT

Y DAM

AG

E,

 P

ERS

O

NAL

 INJ

UR

Y O

R DE

AT

H

.

27

GN

GND

OR

WARNING:DISCONNECT

N

TO UNIT MUST BE

AND GROUNDED.

JUNC

TI

ON
 B

OX

RD

L

SERVICING. WIRING

Ø /60 HZ

DISCONNECT

OVERCURRENT

GND

WH

120 VAC/ 1

BK

POWER BEFORE

TO

POWER SUPPLY WITH

PROTECTION DEVICE

PROPERLY POLARIZED

OUTPUT

NO 24 VAC POWER TO CONTROL

STANDBY NORMAL OPERATION

NO THERMOSTAT REQUESTS

OEM TEST MODE

CONTROL FAULT DETECTED

HARD LOCKOUT

STEADY ON

CONTINUOUS FAN OPERATION

CALL FOR COOLING

CALL FOR HEATING

CONTROL FUSE

OPEN

ID PLUG FAILURE

LOW FLAME SENSE

GAS VALVE CIRCUIT SHORTED

FLAME PRESENT WITH GAS

VALVE OFF

HIGH LIMIT SWITCH OPEN

PS NULL ERROR :INCONSISTENT

READING WITH INDUCER OFF

PS NULL ERROR :INCONSISTENT

READING WITH INDUCER ON

SYSTEM LOCKOUT - RETRIES

EXCEEDED

7 FLASHES

5 FLASHES

4 FLASHES

3 FLASHES

2 FLASHES

1 FLASH

CLEAR ERROR HISTORY

FIELD TEST MODE

REVERSED LINE VOLTAGE

POLARITY

RAPID FLASH

OFF NO LED

ACTIVITY

LED ACTIVITY

AMBER

GREEN

RED

C. USE COPPER CONDUCTORS ONLY.

SWITCH (TEMP.)

FIELD SPLICE

PLUG CONNECTION

PK PINK

5. UNIT MUST BE PERMANENTLY GROUNDED

AND CONFORM TO N.E.C. AND LOCAL CODES.

SWITCH (PRESS.)

TERMINAL

HAVING A TEMPERATURE RATING OF AT LEAST 105°

3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED

WITH THE FURNACE MUST BE REPLACED, IT

MUST BE REPLACED WITH WIRING MATERIAL

4. BLOWER SPEEDS SHOULD BE ADJUSTED BY

INSTALLER TO MATCH THE INSTALLATION

REQUIREMENTS SO AS TO PROVIDE

THE CORRECT HEATING TEMPRATURE

RISE AND THE CORRECT COOLING CFM.

IGNITER

PROT. DEVICE

OVERCURRENT

FIELD GND

EQUIPMENT GND

JUNCTION

INTEGRATED CONTROL

INTERNAL TO

2. MANUFACTUR'S SPECIFIED REPLACEMENT

PARTS MUST BE USED WHEN SERVICING.

1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT

0.7 AMPS.

NOTES:

HI VOLTAGE FIELD

HI VOLTAGE (120V)

LOW VOLTAGE FIELD

LOW VOLTAGE (24V)

COLOR CODES:

RD RED

GY GRAY

BL BLUE

WH WHITE

BR BROWN

BK BLACK

GN GREEN

PU PURPLE

OR ORANGE

YL YELLOW

WH

SE

NS

OR

YL

FL

AM
E

GN

RD

Y W R G C

N.E.C. CLASS 2 WIRE

BK

DIAGNOSTIC

LED

BR

GN

BK

PK

WH

LIMIT CONTROL

AUXILIARY

AUTO RESET

3

1

BL

RD

WH

BR

WH

LIMIT CONTROL

AUTO RESET PRIMARY

WH

1

BR

PU

BK

PRESSURE

TRANSDUCER

PK

PU

2

4

BK

GND

1

BLOWER

CIRCULATOR

BK

GAS VALVE

CONNECTOR

2 CIRCUIT

IGNITER

SURFACE

HOT

2

RD

2

BLOWER

DRAFT

INDUCED

M1

BLOWER COMPARTMENT

HARNESS

ECM MTR

C2

RD

BURNER COMPARTMENT

GND

FUSE

A

32

V

PARK

PARK

COM

COOL

HEAT

GND

RD

9

8

12

1

11

7

4

10

BK

BL

OR

GY

GY

LINE MOTOR XFMR HUM EAC FLAME

T2

2

T2

T1

T1

1

NEUTRAL

T9

T1

9

WH

40 VA

120

VAC

24

VAC

OR

TRANSFORMER

BLOWER

RD

COMPARTMENT

DOOR SWITCH

(OPEN WHEN

DOOR OPEN)

BK

BK

6 FLASHES

AUXILIARY LIMIT OPEN

GN

6

3

5

2

2

3

4

1

BK

AUTO RESET BURNER

TEMPERATURE CONTROL

OR

GN

BL RD

3

1

2

RD

GN

BK

BK

4

OR

T1

0

T1

2

T4 T2

1

T3

BK

OR

RD

BL

BK

YL

RD

BK

WH

T20

T13

T8

T5

T7

T14

FAN

T2

3

GND

IDB(2)

HSI(1)

AUTO RESET BURNER

TEMPERATURE CONTROL

EAC-H

CLEANER

AIR

ELECTRONIC

LI

NE
 N

EU

TR

AL

S

Ø /60 HZ POWER SUPPLY WITH

TO 120VAC/ 1

C2 GAS

VALVE

M1

MV(12)

HUMIDIFIER

WARNING:

R

Y

G

C

TO

MICRO

TR (11)
GND

MVC (8)

RO2 (6)

RO1 (5)

GND

24 VAC

40 VA

TRANSFORMER

120 VAC

FLAME SENSOR

ID

BLWR

CIRCULATOR

BLWR

HOT SURFACE

IGNITER

COO

L

HEA

T-H

FS

SWITCH

DOOR

OVERCURRENT PROTECTION DEVICE

N

L

DISCONNECT

GND

IN

TEGRATED

 C

ON
TR

OL M

OD
UL

E

XFMR-H

LINE-H

JUNCTION BOX

INTEGRATED

CONTROL MODULE

TH (10)

BEFORE SERVICING.

DISCONNECT POWER

MUST BE

WIRING TO UNIT

PROPERLY

AND GROUNDED.

POLARIZED

GN

5

BR

BR

GY

PRESSURE

TRANSDUCER

PT (3)

PT (1)

PT (2)

+

-

O

AUTO RESET

AUXILIARY LIMIT

CONTROLS

HLI (7)

HLO (4)

W

CONTROL

LIMIT

PRIMARY

AUTO RESET

2

1

3

1

2

3

4

5

1

2

3

YL

OR

WH

BR

BK

YL

OR
WH

WH

SW1

FLASHES

BLOCKED  FLUE 

*MES80/*CES80 

(with PCBBF161 Control Board)

Summary of Contents for Amana AMES80 U Series

Page 1: ...erviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...oodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Counter ow Horizontal A Ini al Release B 1st Revision S PSC Motor Nox E Constant Torque Motor Mul Speed ECM...

Page 5: ...atural Gas S Single Speed X Low NOx U Ultra Low NOx Gas Valve M Modula ng Cabinet Width C 2 Stage A 14 S Single Stage B 17 5 C 21 AFUE D 24 5 97 97 AFUE 80 80 AFUE Maximum CFM 3 1200 CFM MBTU h 4 1600...

Page 6: ...pplication This product is designed for NATURAL GAS ONLY This product is designed for use as a residential home gas fur nace It is not designed or certified for use in mobile home trailer or recreatio...

Page 7: ...as piping supplying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in the...

Page 8: ...0 furnace with serial numbers 2003 and prior will need this ID plug to operate at High Altitude You will still need to adjust manifold pressures and CO2 as described above See the table below for the...

Page 9: ...tified as HUM and EAC All field wiring must conform to applicable codes Connections should be made as shown below Accessory Wiring If it is necessary for the installer to supply additional line voltag...

Page 10: ...ll cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the furnace on the raised platform or return air duct A closed return duct system must be used wit...

Page 11: ...be changed in the field to 45 seconds Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor cooling unit run integrated control module monitors s...

Page 12: ...RAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor winding...

Page 13: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 14: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 15: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 16: ...tion of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment door to gain access to the thermostat low voltage wires loc...

Page 17: ...eed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK on the control board The multi speed ECM motor requires a line vol...

Page 18: ...Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperature rise Decrease blower speed to i...

Page 19: ...ntinuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a reading is obt...

Page 20: ...ernal to the furnace remove burner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap...

Page 21: ...es Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice 5 White Rodgers 36G22 Valves a Back outlet pressure test screw inlet outlet pressure boss out...

Page 22: ...eld until the LED is blinking in AMBER more than 10 seconds less than 15 seconds the control will execute a field test mode sequence to cycle through component operation Operation The control must be...

Page 23: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Disconnect the yellow flame sensor wire from the sensor 2 Connect a micro amp meter in ser...

Page 24: ...TROUBLESHOOTING 24...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 27: ...ROL INTERNAL TO 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LO...

Page 28: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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