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SYSTEM OPERATION

9

overcurrent protection specified on the unit rating plate.  An 

electrical disconnect must be provided at the furnace location.

NOTE: Line polarity must be observed when making field 

connections.

Connect hot, neutral, and ground wires as shown in the wiring 

diagram located on the unit’s blower door. Line polarity must 

be  observed  when  making  field  connections.  Line  voltage 

connections can be made through either the right or left side 

panel. 

CAUTION

E

DGE

OF

 S

HEET

 

METAL

 

HOLE

MAY

 

BE

 S

HA

R

P.

 

U

S

E

 

GLOVE

A

 

P

R

ECAUTION

WHEN

 R

EMOVING

 

HOLE

 

PLUG

S

.

NOTE:

 Wire routing must not interfere with circulator blower 

operation, filter removal, or routine maintenance.

WARNING

T

O

 

AVOID

 

THE

 R

I

SK 

OF

 

ELECT

R

ICAL

 S

HOC

K

,

 

IN

J

U

R

Y,

 

O

DEATH,

 

THE

FU

R

NACE

 

MU

S

T

 

BE

 

ELECT

R

ICALLY

 

G

R

OUNDED

 

IN

 

ACCO

R

DANCE

 

WITH

 

LOCAL

CODE

O

R

,

 

IN

 

THEI

AB

S

ENCE,

 

WITH

 

THE

 

LATE

S

T

 

EDITION

 

OF

 

THE

 

N

ATIONAL

 

E

LECT

R

IC

 

C

ODE.

115 VOLT LINE CONNECTION OF ACCESSORIES 

(HUMIDIFIER AND ELECTRONIC AIR CLEANER)

WARNING

HIGH

 

VOLTAGE

D

I

S

CONNECT

 

ALL

 

POWE

BEFO

R

E

 S

E

R

VICING

 

O

R

CHANGING

 

ANY

 

ELECT

R

ICAL

 

WI

R

ING.

 

M

ULTIPLE

 

POWE

R

S

OU

R

CE

MAY

 

BE

 

P

R

E

S

ENT.

 

F

AILU

R

E

 

TO

 

DO

 S

O

 

MAY

 

CAU

S

E

P

R

OPE

R

TY

 

DAMAGE,

 

PE

RS

ONAL

 

IN

J

U

R

Y

 

O

DEATH.

HUMIDIFIER WIRING  

Accessory wiring connections are to be made through the 1/4” 

quick connect terminals provided on the furnace integrated 

control module.

 

The Humidifier and Electronic Air Cleaner 

hot and neutral terminals are identified as HUM and EAC. All 

field wiring must conform to applicable codes. Connections 

should be made as shown below.

Accessory Wiring 

If it is necessary for the installer to supply additional line 
voltage wiring to the inside of the furnace, the wiring must 

conform to all local codes, and have a minimum temperature 

rating of 105°C. All line voltage wire splices must be made 

inside the furnace junction box.

The  integrated  control  module  humidifier  terminals  (HUM) 

are energized with 115 volts whenever the induced draft 

blower is energized. The integrated control module electronic 

air cleaner terminals (EAC) are energized with 115 volts 

whenever the circulator blower is energized.

24 VOLT THERMOSTAT WIRING
NOTE:

 Low voltage connections can be made through either 

the right or left side panel. Wire routing must not interfere 

with  circulator  blower  operation,  filter  removal,  or  routine 

maintenance.
A 40 V.A. transformer and an integrated electronic control are 

built into the furnace to allow use with most cooling equipment. 

Consult the wiring diagram, located in the Technical Manual 

or on the blower door for further details of 115 Volt and 24 

Volt wiring. 

THERMOSTAT WIRING -  SINGLE-STAGE 

The following drawing illustrates the typical field wiring for 

a heat only single stage system and a single stage heating/

single stage cooling system. Refer to the following figures for 

proper connections to the integrated control module. 

Furnace

Control

Furnace

Control

Remote

Condensing

Unit

Heating

Room 

Thermostat

Heating/Cooling

Room Thermostat

W

W

Typical Field Wiring (24 VAC Control Circuit)

Summary of Contents for Amana AMES80 U Series

Page 1: ...erviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...oodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Counter ow Horizontal A Ini al Release B 1st Revision S PSC Motor Nox E Constant Torque Motor Mul Speed ECM...

Page 5: ...atural Gas S Single Speed X Low NOx U Ultra Low NOx Gas Valve M Modula ng Cabinet Width C 2 Stage A 14 S Single Stage B 17 5 C 21 AFUE D 24 5 97 97 AFUE 80 80 AFUE Maximum CFM 3 1200 CFM MBTU h 4 1600...

Page 6: ...pplication This product is designed for NATURAL GAS ONLY This product is designed for use as a residential home gas fur nace It is not designed or certified for use in mobile home trailer or recreatio...

Page 7: ...as piping supplying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in the...

Page 8: ...0 furnace with serial numbers 2003 and prior will need this ID plug to operate at High Altitude You will still need to adjust manifold pressures and CO2 as described above See the table below for the...

Page 9: ...tified as HUM and EAC All field wiring must conform to applicable codes Connections should be made as shown below Accessory Wiring If it is necessary for the installer to supply additional line voltag...

Page 10: ...ll cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the furnace on the raised platform or return air duct A closed return duct system must be used wit...

Page 11: ...be changed in the field to 45 seconds Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor cooling unit run integrated control module monitors s...

Page 12: ...RAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor winding...

Page 13: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 14: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 15: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 16: ...tion of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment door to gain access to the thermostat low voltage wires loc...

Page 17: ...eed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK on the control board The multi speed ECM motor requires a line vol...

Page 18: ...Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperature rise Decrease blower speed to i...

Page 19: ...ntinuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a reading is obt...

Page 20: ...ernal to the furnace remove burner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap...

Page 21: ...es Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice 5 White Rodgers 36G22 Valves a Back outlet pressure test screw inlet outlet pressure boss out...

Page 22: ...eld until the LED is blinking in AMBER more than 10 seconds less than 15 seconds the control will execute a field test mode sequence to cycle through component operation Operation The control must be...

Page 23: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Disconnect the yellow flame sensor wire from the sensor 2 Connect a micro amp meter in ser...

Page 24: ...TROUBLESHOOTING 24...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 27: ...ROL INTERNAL TO 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LO...

Page 28: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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