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SYSTEM OPERATION

7

CAUTION

T

O

 

P

R

EVENT

 

UN

R

ELIABLE

 

OPE

R

ATION

 

O

E

Q

UIPMENT

 

DAMAGE,

 

THE

 

INLET

GA

S S

UPPLY

 

P

R

E

SS

U

R

E

 

MU

S

T

 

BE

 

A

S S

PECIFIED

 

ON

 

THE

 

UNIT

 R

ATING

 

PLATE

WITH

 

ALL

 

OTHE

HOU

S

EHOLD

 

GA

FI

R

ED

 

APPLIANCE

OPE

R

ATING.

Inlet gas supply pressures must be maintained within the 

ranges specified below. The supply pressure must be constant 

and available with all other household gas fired appliances 

operating. The minimum gas supply pressure must be 

maintained to prevent unreliable ignition. The maximum must 

not be exceeded to prevent unit overfiring.

Natural Gas

Minimum:  4.5" w.c.

Maximum: 10.0" w.c.

Propane Gas Minimum: 11.0" w.c. Maximum: 13.0" w.c.

INLET GAS SUPPLY PRESSURE

GAS VALVE

This unit is equipped with a 24 volt gas valve controlled during 

furnace operation by the integrated control module.  Taps for 

measuring the gas supply pressure and manifold pressure 

are provided on the valve. 

NOTE: The gas supply pressure on White-Rodger “J” 

model gas valve, used on single stage furnaces, can be 

checked with a gas pressure test kit (Part #0151K00000S) 

available through our authorized distributors. 

The gas valve has a manual ON/OFF control located on the 

valve itself. This control may be set only to the “ON” or “OFF” 

position. Refer to the 

Lighting Instructions Label

 section of this 

manual or the installation instructions for use of this control 

during start up and shut down periods.

GAS PIPING CONNECTIONS

CAUTION

To avoid possible unsatisfactory operation or 

equipment damage due to underfiring of equipment, 

use the proper size of natural gas piping needed when 

running pipe from the meter to the furnace.

The gas piping supplying the furnace must be properly 

sized based on the gas flow required, specific gravity of the 

gas, and length of the run. The gas line installation must 

comply with local codes, or in their absence, with the latest 

edition of the National Fuel Gas Code, NFPA 54/ANSI 

Z223.1.

Length of

Nominal Black  Pipe Size

Pipe in Feet

1/2"

3/4"

1"

1 1/4"

1 1/2"

10

132

278

520

1050

1600

20

92

190

350

730

1100

30

73

152

285

590

980

40

63

130

245

500

760

50

56

115

215

440

670

60

50

105

195

400

610

70

46

96

180

370

560

80

43

90

170

350

530

90

40

84

160

320

490

100

38

79

150

305

460

CFH =

(Pressure 0.5 psig or less and pressure drop of 0.3" W.C.; Based on 0.60 Specific 

Gravity Gas)

Natural Gas Capacity of Pipe

In Cubic Feet of Gas Per Hour (CFH)

BTUH Furnace Input   

Heating Value of Gas (BTU/Cubic Foot)

GAS PIPING CHECKS

Before placing unit in operation or upon completion of 

servicing, leak test the unit and gas connections.

WARNING

T

O

 

AVOID

 

THE

 

PO

SS

IBLITY

 

OF

 

E

X

PLO

S

ION

 

O

FI

R

E,

 

NEVE

U

S

E

 

A

 

MATCH

O

OPEN

 

FLAME

 

TO

 

TE

S

T

 

FO

LEA

KS

.

Check for leaks using an approved chloride-free soap and 

water solution, an electronic combustible gas detector, or 

other approved testing methods.

NOTE:

 Never exceed specified pressures for testing. Higher 

pressure may damage the gas valve and cause subsequent 

overfiring,  resulting  in  heat  exchanger  failure.  Disconnect 

this unit and shutoff valve from the gas supply piping system 

before pressure testing the supply piping system with 

pressures in excess of 1/2 psig (3.48 kPa). Isolate this unit 

from the gas supply piping system by closing its external 

manual  gas  shutoff  valve  before  pressure  testing  supply 

piping system with test pressures equal to or less than 1/2 

psig (3.48 kPa).

CAUTION

E

DGE

OF

 S

HEET

 

METAL

 

HOLE

MAY

 

BE

 S

HA

R

P.

 

U

S

E

 

GLOVE

A

 

P

R

ECAUTION

WHEN

 R

EMOVING

 

HOLE

 

PLUG

S

.

Summary of Contents for Amana AMES80 U Series

Page 1: ...erviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...oodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Counter ow Horizontal A Ini al Release B 1st Revision S PSC Motor Nox E Constant Torque Motor Mul Speed ECM...

Page 5: ...atural Gas S Single Speed X Low NOx U Ultra Low NOx Gas Valve M Modula ng Cabinet Width C 2 Stage A 14 S Single Stage B 17 5 C 21 AFUE D 24 5 97 97 AFUE 80 80 AFUE Maximum CFM 3 1200 CFM MBTU h 4 1600...

Page 6: ...pplication This product is designed for NATURAL GAS ONLY This product is designed for use as a residential home gas fur nace It is not designed or certified for use in mobile home trailer or recreatio...

Page 7: ...as piping supplying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in the...

Page 8: ...0 furnace with serial numbers 2003 and prior will need this ID plug to operate at High Altitude You will still need to adjust manifold pressures and CO2 as described above See the table below for the...

Page 9: ...tified as HUM and EAC All field wiring must conform to applicable codes Connections should be made as shown below Accessory Wiring If it is necessary for the installer to supply additional line voltag...

Page 10: ...ll cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the furnace on the raised platform or return air duct A closed return duct system must be used wit...

Page 11: ...be changed in the field to 45 seconds Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor cooling unit run integrated control module monitors s...

Page 12: ...RAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor winding...

Page 13: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 14: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 15: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 16: ...tion of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment door to gain access to the thermostat low voltage wires loc...

Page 17: ...eed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK on the control board The multi speed ECM motor requires a line vol...

Page 18: ...Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperature rise Decrease blower speed to i...

Page 19: ...ntinuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a reading is obt...

Page 20: ...ernal to the furnace remove burner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap...

Page 21: ...es Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice 5 White Rodgers 36G22 Valves a Back outlet pressure test screw inlet outlet pressure boss out...

Page 22: ...eld until the LED is blinking in AMBER more than 10 seconds less than 15 seconds the control will execute a field test mode sequence to cycle through component operation Operation The control must be...

Page 23: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Disconnect the yellow flame sensor wire from the sensor 2 Connect a micro amp meter in ser...

Page 24: ...TROUBLESHOOTING 24...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 27: ...ROL INTERNAL TO 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LO...

Page 28: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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