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SYSTEM OPERATION

10

CONTINUOUS FAN OPERATION

The single stage furnace control will energize the 

heating

 

circulator fan speed when the fan switch on the thermostat 

is turned to the “ON” position.  

CIRCULATOR BLOWER SPEED ADJUSTMENT

WARNING

HIGH

 

VOLTAGE

E

LECT

R

ICAL

 

COMPONENT

A

R

E

 

CONTAINED

 

IN

 

BOTH

COMPA

R

TMENT

S

.

 

T

O

 

AVOID

 

ELECT

R

ICAL

  S

HOC

K

,

 

IN

J

U

R

Y

 

O

R

DEATH,

 

DO

 

NOT

  R

EMOVE

 

ANY

 

INTE

R

NAL

 

COMPA

R

TMENT

 

COVE

RS

O

ATTEMPT

 

ANY

 

AD

J

U

S

TMENT.

 

C

ONTACT

 

A

  Q

UALIFIED

S

E

R

VICE

 

AGENT

 

AT

 

ONCE

 

IF

 

AN

 

ABNO

R

MAL

 

FLAME

APPEA

R

ANCE

  S

HOULD

 

DEVELOP.

Connect the correct motor leads to the COOL, HEAT, and 

PARK terminals. If the heating speed equals cooling speed, 

use the jumper wire provided. All unused motor leads that 

are not connected to “PARK” terminals on the control must 

be taped to prevent shorts.
 

CIRCULATING AIR AND FILTERS

DUCTWORK - AIR FLOW

Duct systems and register sizes must be properly designed 

for the C.F.M. and external static pressure rating of the 

furnace.  Ductwork should be designed in accordance with 

the recommended methods of “Air Conditioning Contractors 

of America” manual D.
A duct system should be installed in accordance with 

Standards of the National Board of Fire Underwriters for 

the Installation of Air Conditioning, Warm Air Heating and 

Ventilating Systems, Pamphlets No. 90A and 90B.

A return air filter is not supplied with the furnace. The installer 

or servicer must supply a means of filtering all of the return 

air. Filter(s) shall comply with UL900 or CAN/ULC-S111 

Standards. 

Upflow / Horizontal

Models

Minimum Recommended  Filter Size^

*0403A*

1 - 16 X 25 Side or 1 - 14 X 24 Bottom Return

*0603A*

1 - 16 X 25 Side or 1 - 14 X 24 Bottom Return

*0604B*

1 - 16 X 25 Side or Bottom Return

*0804B*

1 - 16 X 25 Side or Bottom Return

*0805C*

1 - 16 X 25 Side or Bottom Return¹

^ Larger filters may be used, filters may also be centrally located
¹ = use 2 - 16 X 25 filters and two side returns or 20 X 25 filter on bottom 

return if furnace is connected to a cooling unit over 4 tons nominal capacity

Upflow furnaces with air delivery of less than 1800 CFM: 

Use one side return or one bottom return ductwork connection.

Upflow furnaces with air delivery of 1800 CFM or higher:

Use two side returns or bottom return or combination of side/

bottom connection.
Guide dimples locate the side and bottom return cutout 

locations. Use a straight edge to scribe lines connecting the 

dimples. Cut out the opening on these lines. An undersized 

opening will cause reduced airflow. For bottom return 

connection, remove the bottom of the cabinet before setting 

the furnace on the raised platform or return air duct.
A closed return duct system must be used, with the return 

duct connected to the furnace. 

NOTE:

 Ductwork must never 

be attached to the back of the furnace.

 Supply and return 

connections to the furnace may be made with flexible joints 

to reduce noise transmission, if desired. If a central return is 

used, a connecting duct must be installed between the unit 

and the utility room wall so the blower will not interfere with 

combustion air or draft. The room, closet, or alcove must not 

be used as a return air chamber.
When the furnace is used in connection with a cooling unit, 

the furnace should be installed in parallel with or on the 

upstream side of the cooling unit to avoid condensation in 

the heating element. With a parallel flow arrangement, the 

dampers or other means used to control the flow of air must 

be adequate to prevent chilled air from entering the furnace 

and, if manually operated, must be equipped with means to 

prevent operation of either unit unless the damper is in the 

full heat or cool position.
When the furnace is heating, the temperature of the return 

air entering the furnace must be between 

55°F

 and 

100°F

.

UPRIGHT FILTER INSTALLATIONS

Depending on the installation and/or customer preference, 

differing filter arrangements can be applied. Filters can be 

installed in the central return register and a side panel external 

filter  rack  kit  (upflow  filter  kit  #  EFR01). As  an  alternative 

a media air filter or electronic air cleaner can be used as 

the  requested  filter.  Refer  to  the  following  minimum  filter 

requirement charts for determination of the minimum filter 

area to ensure proper unit performance. 

ADDITIONAL FILTERING ACCESSORIES
External Filter Rack Kit 

(EFR02)

The external filter rack kit is intended to provide a location 

external to the furnace casing, for installation of a permanent 

filter on upflow model furnaces. The rack is designed to mount 

over the indoor blower compartment area of either side panel, 

and provide filter retention as well as a location for attaching 

return air ductwork. 

NORMAL SEQUENCE OF OPERATION

 

Power Up

• 

120 VAC power applied to furnace. 

• 

Integrated ignition control performs internal checks. 

• 

LED light will flash once at power up and then remain on. 

• 

Integrated ignition control monitors safety circuit 

continuously. 

• 

Furnace awaits call from thermostat. 

Heating Mode 

The normal operational sequence in heating mode is as 

follows: 
• 

R and W thermostat contacts close, initiating a call for 

Summary of Contents for Amana AMES80 U Series

Page 1: ...erviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...oodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Counter ow Horizontal A Ini al Release B 1st Revision S PSC Motor Nox E Constant Torque Motor Mul Speed ECM...

Page 5: ...atural Gas S Single Speed X Low NOx U Ultra Low NOx Gas Valve M Modula ng Cabinet Width C 2 Stage A 14 S Single Stage B 17 5 C 21 AFUE D 24 5 97 97 AFUE 80 80 AFUE Maximum CFM 3 1200 CFM MBTU h 4 1600...

Page 6: ...pplication This product is designed for NATURAL GAS ONLY This product is designed for use as a residential home gas fur nace It is not designed or certified for use in mobile home trailer or recreatio...

Page 7: ...as piping supplying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in the...

Page 8: ...0 furnace with serial numbers 2003 and prior will need this ID plug to operate at High Altitude You will still need to adjust manifold pressures and CO2 as described above See the table below for the...

Page 9: ...tified as HUM and EAC All field wiring must conform to applicable codes Connections should be made as shown below Accessory Wiring If it is necessary for the installer to supply additional line voltag...

Page 10: ...ll cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the furnace on the raised platform or return air duct A closed return duct system must be used wit...

Page 11: ...be changed in the field to 45 seconds Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor cooling unit run integrated control module monitors s...

Page 12: ...RAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor winding...

Page 13: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 14: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 15: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 16: ...tion of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment door to gain access to the thermostat low voltage wires loc...

Page 17: ...eed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK on the control board The multi speed ECM motor requires a line vol...

Page 18: ...Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperature rise Decrease blower speed to i...

Page 19: ...ntinuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a reading is obt...

Page 20: ...ernal to the furnace remove burner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap...

Page 21: ...es Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice 5 White Rodgers 36G22 Valves a Back outlet pressure test screw inlet outlet pressure boss out...

Page 22: ...eld until the LED is blinking in AMBER more than 10 seconds less than 15 seconds the control will execute a field test mode sequence to cycle through component operation Operation The control must be...

Page 23: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Disconnect the yellow flame sensor wire from the sensor 2 Connect a micro amp meter in ser...

Page 24: ...TROUBLESHOOTING 24...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 27: ...ROL INTERNAL TO 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LO...

Page 28: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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