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SERVICING

20

WARNING

D

I

S

CONNECT

 

ALL

 

G

A

AND

 

E

LECT

R

ICAL

 

P

OWE

S

UPPLY.

Orifices  should  be  treated  with  care  in  order  to  prevent 

damage. They should be removed and installed with a box-

end wrench in order to prevent distortion. In no instance 

should  an  orifice  be  peened  over  and  redrilled. This  will 

change the angle or deflection of the vacuum effect or 

entraining of primary air, which will make it difficult to adjust 

the flame properly. This same problem can occur if an orifice 

spud of a different length is substituted.

WARNING

D

I

S

CONNECT

 

ALL

 

G

A

AND

 

E

LECT

R

ICAL

 

P

OWE

S

UPPLY.

CHECKING GAS PRESSURE

Gas Supply Pressure Measurement 

T

O

 

P

R

EVENT

 

UN

R

ELIABLE

 

OPE

R

ATION

 

O

E

Q

UIPMENT

 

DAMAGE,

 

THE

INLET

 

GA

S S

UPPLY

 

P

R

E

SS

U

R

E

 

MU

S

T

 

BE

 

A

S S

PECIFIED

 

ON

 

THE

 

UNIT

R

ATING

 

PLATE

 

WITH

 

ALL

 

OTHE

HOU

S

EHOLD

 

GA

FI

R

ED

 

APPLIANCE

S

OPE

R

ATING.

CAUTION

Gas inlet and manifold pressures should be checked and 

adjusted in accordance to the type of fuel being consumed.
The line pressure supplied to the gas valve must be within the 

range specified below. The supply pressure can be measured 

at the gas valve inlet pressure tap or at a hose fitting installed 

in the gas piping drip leg. The supply pressure must be 

measured with the burners operating. To measure the gas 

supply pressure, use the following procedure.

WARNING

D

I

S

CONNECT

 

ELECT

R

ICAL

 

POWE

AND

 S

HUT

 

OFF

 

GA

S S

UPPLY.

1.  After turning off gas to furnace at the manual gas shutoff 

valve external to the furnace, remove burner compartment 

door to gain access to the gas valve.

2.  Connect a calibrated water manometer (or appropriate 

gas pressure gauge) at either the gas valve inlet pressure 

tap or the gas piping drip leg as shown in the following 

figures.  Refer to 

Measuring Gas Pressure: Single Stage 

Valves

  figure  for  single  stage  valve  inlet  pressure  tap 

connections.  

NOTE:

 At either location, a hose fitting must be installed prior 

to making the hose connection. 

NOTE:

  Use  apapter  kit  #0151K00000S  to  measure  gas 

pressure on White-Rodgers 36J22  gas valves.



.

Measuring Inlet Gas Pressure

(Alternate Method)

3.  Turn ON the gas and electrical power supply and operate 

the furnace and all other gas consuming appliances on 

the same gas supply line.

4.  Measure furnace gas supply pressure with burners firing. 

Supply pressure must be within the range specified in the 

following table. 

INLET GAS SUPPLY PRESSURE

Natural Gas

Minimum: 4.5" w.c.

Maximum: 10.0" w.c. 

If supply pressure differs from above, make necessary 

adjustments to pressure regulator, gas piping size, etc., and/

or consult with local gas utility.

WARNING

HIGH

 

VOLTAGE

D

I

S

CONNECT

 

ALL

 

ELECT

R

ICAL

 

POWE

AND

 S

HUT

 

OFF

 

GA

S

S

UPPLY

 

BEFO

R

E

 S

E

R

VICING

 

O

IN

S

TALLING

 

THI

UNIT.

M

ULTIPLE

 

POWE

R S

OU

R

CE

MAY

 

BE

 

P

R

E

S

ENT.

 

F

AILU

R

E

 

TO

DO

 S

O

 

MAY

 

CAU

S

E

 

P

R

OPE

R

TY

 

DAMAGE,

 

PE

RS

ONAL

 

IN

J

U

R

Y

 

O

DEATH.

5.  Disconnect manometer after turning off gas at manual 

shutoff  valve.  Reinstall  plug  before  turning  on  gas  to 

furnace.

6.  Turn OFF any unnecessary gas appliances started in step 

3. 

7.  Turn on gas to furnace and check for leaks. If leaks are 

found, repair and then reinstall burner compartment door.  

Summary of Contents for Amana AMES80 U Series

Page 1: ...erviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...oodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Counter ow Horizontal A Ini al Release B 1st Revision S PSC Motor Nox E Constant Torque Motor Mul Speed ECM...

Page 5: ...atural Gas S Single Speed X Low NOx U Ultra Low NOx Gas Valve M Modula ng Cabinet Width C 2 Stage A 14 S Single Stage B 17 5 C 21 AFUE D 24 5 97 97 AFUE 80 80 AFUE Maximum CFM 3 1200 CFM MBTU h 4 1600...

Page 6: ...pplication This product is designed for NATURAL GAS ONLY This product is designed for use as a residential home gas fur nace It is not designed or certified for use in mobile home trailer or recreatio...

Page 7: ...as piping supplying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in the...

Page 8: ...0 furnace with serial numbers 2003 and prior will need this ID plug to operate at High Altitude You will still need to adjust manifold pressures and CO2 as described above See the table below for the...

Page 9: ...tified as HUM and EAC All field wiring must conform to applicable codes Connections should be made as shown below Accessory Wiring If it is necessary for the installer to supply additional line voltag...

Page 10: ...ll cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the furnace on the raised platform or return air duct A closed return duct system must be used wit...

Page 11: ...be changed in the field to 45 seconds Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor cooling unit run integrated control module monitors s...

Page 12: ...RAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor winding...

Page 13: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 14: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 15: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 16: ...tion of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment door to gain access to the thermostat low voltage wires loc...

Page 17: ...eed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK on the control board The multi speed ECM motor requires a line vol...

Page 18: ...Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperature rise Decrease blower speed to i...

Page 19: ...ntinuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a reading is obt...

Page 20: ...ernal to the furnace remove burner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap...

Page 21: ...es Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice 5 White Rodgers 36G22 Valves a Back outlet pressure test screw inlet outlet pressure boss out...

Page 22: ...eld until the LED is blinking in AMBER more than 10 seconds less than 15 seconds the control will execute a field test mode sequence to cycle through component operation Operation The control must be...

Page 23: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Disconnect the yellow flame sensor wire from the sensor 2 Connect a micro amp meter in ser...

Page 24: ...TROUBLESHOOTING 24...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 27: ...ROL INTERNAL TO 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LO...

Page 28: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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