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SERVICING

21

8.  Turn on electrical power and verify proper unit operation.

Gas Manifold Pressure Measurement and 

Adjustment 

T

O

 

P

R

EVENT

 

UN

R

ELIABLE

 

OPE

R

ATION

 

O

E

Q

UIPMENT

 

DAMAGE,

 

THE

GA

MANIFOLD

 

P

R

E

SS

U

R

E

 

MU

S

T

 

BE

 

A

S S

PECIFIED

 

ON

 

THE

 

UNIT

R

ATING

 

PLATE.

  

O

NLY

 

MINO

AD

J

U

S

TMENT

S S

HOULD

 

BE

 

MADE

 

BY

AD

J

U

S

TING

 

THE

 

GA

VALVE

 

P

R

E

SS

U

R

E

 R

EGULATO

R

.

CAUTION

NOTE:

  Use  apapter  kit  #0151K00000S  to  measure  gas 

pressure on White-Rodgers 36J22 gas valves.
Only small variations in gas pressure should be made by 

adjusting the gas valve pressure regulator. The manifold 

pressure must be measured with the burners operating. To 

measure and adjust the manifold pressure, use the following 

procedure.

WARNING

HIGH

 

VOLTAGE

D

I

S

CONNECT

 

ALL

 

ELECT

R

ICAL

 

POWE

AND

 S

HUT

 

OFF

 

GA

S S

UPPLY

BEFO

R

E

 S

E

R

VICING

 

O

IN

S

TALLING.

1.  After turning off gas to furnace at the manual gas shutoff 

valve external to the furnace, remove burner compartment 

door to gain access to the gas valve.

2.  Connect a calibrated water manometer (or appropriate 

gas pressure gauge) at the gas valve outlet pressure 

tap.  Refer to 

Measuring  Gas  Pressure:  Single  Stage 

Valves

 figure for single stage valve outlet pressure tap 

connections.

L

INE

 

VOLTAGE

 

NOW

 

P

R

E

S

ENT

WARNING

3.  Turn ON the gas and electrical power supply and operate 

the furnace.

4.  Measure gas manifold pressure with burners firing. Adjust 

manifold pressure using the table below.

Manifold Gas Pressure

Natural Gas 

2.8 -3.2" w.c. 

The final manifold pressure must not vary from the above 

specified pressures. Any necessary major changes in gas flow 

rate should be made by changing the size of the burner orifice.

5. White-Rodgers 36G22 Valves:

a. Back outlet pressure test screw (inlet/outlet pressure 

boss) out one turn (counterclockwise, not more than 

one turn).

b. Attach a hose and manometer to the outlet pressure  

outlet pressure boss.

c. Turn ON the gas supply.
d. Turn on power and close thermostat “R” and “W” 

contacts to provide a call for low stage heat.

e. Measure the gas manifold pressure with burners firing.  

Adjust manifold pressure using the 

Manifold  Gas 

Pressure

 table shown below.

f.  Remove regulator cover screw from the outlet pressure 

regulator adjust tower and turn screw clockwise to 

increase pressure or counterclockwise to decrease 

pressure.  Replace regulator cover screw.

i.  Turn  off  all  electrical  power  and  gas  supply  to  the 

system.

j.  Remove the manometer hose from the hose barb fitting 

or outlet pressure boss.

k. Turn outlet pressure test screw in to seal pressure port 

(clockwise, 7 in-lb minimum).

WARNING

HIGH

 

VOLTAGE

D

I

S

CONNECT

 

ALL

 

ELECT

R

ICAL

 

POWE

AND

 S

HUT

 

OFF

 

GA

S

S

UPPLY

 

BEFO

R

E

 S

E

R

VICING

 

O

IN

S

TALLING

 

THI

UNIT.

M

ULTIPLE

 

POWE

R S

OU

R

CE

MAY

 

BE

 

P

R

E

S

ENT.

 

F

AILU

R

E

 

TO

DO

 S

O

 

MAY

 

CAU

S

E

 

P

R

OPE

R

TY

 

DAMAGE,

 

PE

RS

ONAL

 

IN

J

U

R

Y

 

O

DEATH.

7.  Turn on gas to furnace and check for leaks. If leaks are 

found, repair and then reinstall burner compartment door.

8.  Turn on electrical power and verify proper unit operation.

Pressure Regulator

Adjustment 

(Under Cap Screw)

Gas Valve

On/Off

Selector

Switch

INLET

OUTLET

Inlet Pressure

Tap

Outlet Pressure

Tap

WARNING

HIGH

 

VOLTAGE

D

I

S

CONNECT

 

ALL

 

ELECT

R

ICAL

 

POWE

AND

 S

HUT

 

OFF

 

GA

S S

UPPLY

BEFO

R

E

 S

E

R

VICING

 

O

IN

S

TALLING.

D

I

S

CONNECT

 

ALL

 

POWE

BEFO

R

E

 S

E

R

VICING.

WARNING

Summary of Contents for Amana AMES80 U Series

Page 1: ...erviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...oodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Counter ow Horizontal A Ini al Release B 1st Revision S PSC Motor Nox E Constant Torque Motor Mul Speed ECM...

Page 5: ...atural Gas S Single Speed X Low NOx U Ultra Low NOx Gas Valve M Modula ng Cabinet Width C 2 Stage A 14 S Single Stage B 17 5 C 21 AFUE D 24 5 97 97 AFUE 80 80 AFUE Maximum CFM 3 1200 CFM MBTU h 4 1600...

Page 6: ...pplication This product is designed for NATURAL GAS ONLY This product is designed for use as a residential home gas fur nace It is not designed or certified for use in mobile home trailer or recreatio...

Page 7: ...as piping supplying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in the...

Page 8: ...0 furnace with serial numbers 2003 and prior will need this ID plug to operate at High Altitude You will still need to adjust manifold pressures and CO2 as described above See the table below for the...

Page 9: ...tified as HUM and EAC All field wiring must conform to applicable codes Connections should be made as shown below Accessory Wiring If it is necessary for the installer to supply additional line voltag...

Page 10: ...ll cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the furnace on the raised platform or return air duct A closed return duct system must be used wit...

Page 11: ...be changed in the field to 45 seconds Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor cooling unit run integrated control module monitors s...

Page 12: ...RAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor winding...

Page 13: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 14: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 15: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 16: ...tion of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment door to gain access to the thermostat low voltage wires loc...

Page 17: ...eed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK on the control board The multi speed ECM motor requires a line vol...

Page 18: ...Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperature rise Decrease blower speed to i...

Page 19: ...ntinuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a reading is obt...

Page 20: ...ernal to the furnace remove burner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap...

Page 21: ...es Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice 5 White Rodgers 36G22 Valves a Back outlet pressure test screw inlet outlet pressure boss out...

Page 22: ...eld until the LED is blinking in AMBER more than 10 seconds less than 15 seconds the control will execute a field test mode sequence to cycle through component operation Operation The control must be...

Page 23: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Disconnect the yellow flame sensor wire from the sensor 2 Connect a micro amp meter in ser...

Page 24: ...TROUBLESHOOTING 24...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 27: ...ROL INTERNAL TO 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LO...

Page 28: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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