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Operating manual for the TG uni 1, TG euro 1 and TG euro 1 med appliance tester

Test procedure in accordance with DIN VDE 0701-0702

9.9 Diagram 2
Test procedure for devices
without protective conductor (PC II)

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Summary of Contents for TG euro 1

Page 1: ... A TG euro 1 TG euro 1 A TG euro 1 med TG euro 1 A med Appliance tester for testing protective measures in accordance with DIN VDE 0701 0702 EN 62638 and DIN VDE 0751 1 EN 62353 Operating manual Version 5 0 28 or higher ...

Page 2: ...e applied part Alternative measurement 15 8 3 6 Patient leakage current IPA 15 8 3 7 Leakage current from the applied part 15 8 3 8 Patient leakage current Mains voltage at the applied part 15 8 3 9 Leakage current from applied part Mains voltage at applied part 15 8 4 Insulation resistance RISO 15 8 5 Protectivemeasures 15 8 5 1 Devices with a protective earth connector PC I 15 8 5 2 Devices with...

Page 3: ...entation 52 15 10 Diagram 1 Test procedure for ME devices with protection class I 53 15 11 Diagram 2 Test procedure for ME devices with protection class II 54 Content Page 16 Conducting tests with the appliance tester According to DIN VDE 0751 1 Example 4 Devices with protective conductor PC I and applied part type B at TG euro 1 med only 55 16 1 Visualinspection 58 16 2 Protective conductor resis...

Page 4: ...e manual is not observed or if you fail to observe the warnings and notes serious injury to the user and damage to the appliance tester can occur All the technical data and quoted standards in this manual are up to date at the time of going to press and have been determined to the best of our knowledge nevertheless this data may be subject to errors and printing errors Therefore no legal responsib...

Page 5: ... Connection for barcode scanner for reading in the test object s ID numbers USB interface MMC SD card for storing and transferring measurement data 2 4 Scope of delivery order no in brackets 1 Appliance tester 1 measurement accessory set 7910086048 with safety test line safety crocodile clip and safety test tip 1 USB cable 7910086047 1 MMC 128 MB or SD 1 GB memory card 7910086046 1 CD ROM with Win...

Page 6: ...d the cable connections are in faultless condition The appliance tester may not be used if one or more functions fail or if functional readiness is not evident The measuring lines and the measuring accessories may only be touched in the designated handling areas Touching measuring connections e g test tips must be avoided under all circumstances If the safety of the operator is no longer guarantee...

Page 7: ...higher voltage The maximum output current of the mains socket is 16 A The appliance tester may not be used for constant measuring Operational safety is no longer guaranteed in the case of modifications or conversions that have not been carried out by the manufacturer Maintenance or calibration work may only be carried out by the manufacturer Subject the appliance tester to an electromagnetic field...

Page 8: ...A 50 Hz PE connection socket yellow in parallel to the protective conductor contact in the test socket Front panel Fig 1 Probe connection socket red for the test line 5 1 Meaning of the signal tones Short single tone confirmation of button press Short double tone end of a test stage with automatic test procedure Long single tone continuous tone fault Test line test tip and test clip in the mains c...

Page 9: ...gs of the appliance tester Fig 3 Fig 4 Headline 9 Symbol indicating that compensation for the test line has been performed Measuring method for protective conductor current DIR direct measurement test object insulated from earth DIF differential current measurement test object not insulated from earth Function buttons Operating manual for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester S...

Page 10: ...uctions in the display Fig 6 Connect the test tip test clip with the measuring line and insert the measuring line plug in the Probe socket Fig 1 Connect the test tip test clip with the protective earth contact of the test socket If the following message appears in the display Error zero calibration Fig 6 switched on with mains voltage also see Point 9 8 Caution In this case the test object is supp...

Page 11: ...n Fig 8 The possible setting range is 3 to 600 seconds Fig 8 6 7 Entering the name of the inspector To enter the name or designation of the inspector press the inspect function button in the configuration menu The screen changes to an alphanumeric keypad The input field has 20 characters Fig 9 You can switch between alphabetic and numeric keys by using the buttons 123 or ABC The entered name remai...

Page 12: ...ed The measurement results can be stored either in the internal memory or in the memory card In the configuration menu Fig 5 press the menu page 2 function button and then press the memory function button Figs 12 and 13 to switch between the internal memory and the MMC SD card The symbol in the headline changes accordingly 6 9 Expert mode TG euro 1 and TG euro 1 med only The appliance tester also ...

Page 13: ...le In contrast to tests after repair or modification periodic inspections usually take place on site The device is to be disconnected from the mains i e the electrical system before testing This is the only way of performing a full test on this type of device VDE 0701 0702 defines the sequence of tests as follows Visual inspection Protective conductor test Insulation resistance measurement where p...

Page 14: ...easured This measuring method must be applied if the test object cannot be insulated Also see measuring principle circuit M6 on Page 18 Caution The test object is supplied with mains voltage during the test 8 3 Device leakage current IGA Current flowing to earth PE from the power supply via the protective conductor and via touchable conductive parts of the housing and or from the applied part when...

Page 15: ...g an auxiliary voltage between the mains protective conductor and housing parts and the applied part previously designated as patient leakage current mains voltage at the applied part 15 Operating manual for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Explanation of terminology 8 4 Insulation resistance RISO Ohmic resistance between the conductive parts separated by insulation Measur...

Page 16: ...dance with manufacturer s specifications Externally visible defects which could lead to a mechanical or fire hazard should be repaired immediately 16 Operating manual for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Explanation of terminology 8 5 2 Devices without a protective earth connector PC II The active parts are separated by strengthened or double insulation basic insulation an...

Page 17: ...elements 2 1 Also applies for touchable conductive parts of test objects in protection class I that are not connected to the protective conductor 2 If the required insulation resistance is not achieved in the case of test objects in protection class I with heating elements with a total capacity e 3 5 kW the test object is nevertheless rated as faultless if the protective conductor current does not...

Page 18: ... circuits Protective conductor current substitute leakage current method PC I Diagram M4a Appliance tester Test object Protective conductor current direct measurement PC I Diagram M5 Appliance tester Test object Caution The test object is supplied with mains voltage during the test Appliance tester Test object 18 Operating manual for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Conduc...

Page 19: ...to be unsafe this should be clearly indicated on the device and the operator informed in writing Recording the measured values and the changes is recommended Measuring principle circuits Touch current substitute leakage current method PC II Diagram M4b Touch current Direct measurement PC I Diagram M8b Direct measurement PC II Diagram M8a Caution The test object is supplied with mains voltage durin...

Page 20: ... Operating manual for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Test procedure in accordance with DIN VDE 0701 0702 9 8 Diagram 1 Test procedure for devices with protective conductor PC I ...

Page 21: ...perating manual for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Test procedure in accordance with DIN VDE 0701 0702 9 9 Diagram 2 Test procedure for devices without protective conductor PC II ...

Page 22: ...accordance with DIN VDE 0701 0702 Example 1 Devices with a protective conductor PC I f Fig 15 f Switching on the appliance tester Connect the mains plug of the appliance tester to a properly connected and functional earthed mains socket Switch on the appliance tester via the mains switch Press the large button in the switch on display Fig 14 The currently set parameters are displayed in the next s...

Page 23: ...u do not wish to enter any information here In the Main menu Fig 20 press the to DIN VDE 0701 0702 button Fig 17 Fig 19 Fig 20 Fig 18 f f f f Entering the appliance identification Press the Appliance testing button in the Main menu Fig 16 A screen is displayed requesting entry of the appliance identification Pressing the 1 A button changes the display to a keypad Fig 17 allowing the entry of a tes...

Page 24: ...pressing the test general button you reach the Settings for measuring menu Fig 23 You use the IEA IPE button to define whether or not substitute leakage current measurement is to be used for determining the protective conductor or touch current Use the RISO y n button to define whether the insulation resistance is to be tested or not The PE 5 0 m button defines the length of the test object s conn...

Page 25: ...e press the next button also see Diagram 1 in Point 9 8 10 1 Visual inspection The next button takes you to the first stage of the test the visual inspection Fig 24 The housing connecting cable inscriptions and other parts should be inspected in this test You confirm positive results of the visual inspection by pressing the appropriate buttons the display changes from not OK to OK Fig 25 Please no...

Page 26: ...r weak points 10 3 Insulation resistance compare with point 10 41 The limit value is 1 0 MΩ PC I 2 0 MΩ for touchable conductive parts that are not connected to the protective conductor PC I 0 3 MΩ for PC I devices with switched on heating elements 3 5 kW If the required insulation resistance is not achieved in the case of devices in protection class I with heating elements with a total capacity o...

Page 27: ...r Conducting tests in accordance with DIN VDE 0701 0702 Example 1 Devices with a protective conductor PC I f f 10 4 2 Protective conductor current compare with Point 10 41 The limit value is 3 5 mA PC I The protective conductor current for devices with heating elements having a total power greater than 3 5 kW must not be greater than 1 mA kW heating power up to a maximum value of 10 mA If you have...

Page 28: ... protective conductor PC I f f With your assent by pressing the large button the display changes to measuring the protective conductor current and the mains voltage is connected the test object is put into operation You can see the measured value in the middle of the display with the related limit value to the right Fig 32 The star sign on the left side of the display blinks when the measuring pro...

Page 29: ...ify the following parameters device ID number device designation name of the inspector date and customer number You can also change the storage location from internal memory to MMC SD card and vice versa The current setting is displayed via a symbol in the headline of the memory menu The appliance identification can also be read from a barcode label using the optional barcode scanner To do this be...

Page 30: ...nect the USB cable The appliance tester is automatically detected by Windows as removable media The internal memory is assigned to the first free drive letter and the memory card is assigned to the second free drive letter Fig 40 Fig 41 30 Operating manual for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Conducting tests in accordance with DIN VDE 0701 0702 Example 1 Devices with a pr...

Page 31: ... does not have a real time clock The date must be entered anew or accepted Pressing the next button brings you to the Main menu Fig 43 Here you can enter the Appliance testing mode Indiv tests service button or configure the basic settings of the appliance tester Configuration button see Page 9 Point 6 1 Entering the appliance identification Press the Appliance testing button in the Main menu Fig ...

Page 32: ...on to define whether the insulation resistance is to be tested or not With the function button hand auto you determine whether the test procedure should be carried out manually by hand or automatically The headline upper right shows the setting Manually by hand m automatic a Manual test procedure means that you have to confirm every test stage by pressing the OK button to get to the next test stag...

Page 33: ...visual inspection Fig 50 The housing connecting cable inscriptions and other parts should be inspected in this test You confirm a positive result for the visual inspection by pressing the corresponding button the display changes from not OK to OK Fig 51 Please note The visual inspection screen is not displayed in Expert mode For all subsequent tests the test object must be switched on Pressing the...

Page 34: ...ss I with touchable conductive parts that are not connected to the protective conductor Press the OK button to go to the Touch current measuring display The measurement is performed using the substitute leakage current principle when selected Here too the corresponding limit value is displayed beside the measured value Fig 54 The star sign on the left side of the display blinks when the measuring ...

Page 35: ...he middle of the display with the related limit value to the right Fig 56 Fig 55 Fig 56 35 Operating manual for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Conducting tests in accordance with DIN VDE 0701 0702 Example 2 Devices without a protective conductor PC II f f f The star sign on the left side of the display blinks when the measuring process is running the values are being mea...

Page 36: ...criptions At this point the values displayed in the function test should be compared with the data on the type plate of the test object Fig 59 Fig 60 11 6 Documentation After pressing the OK button the display changes to the Test result screen Here you can see all the measurement results with the related limit values Fig 61 If the measurement results of the electrical values the visual inspection ...

Page 37: ...ay changes to the screen for entering the ID number the appliance tester is now ready for another test Fig 63 The test results can be saved on a PC with the supplied PC program or printed from there in the form of a test log To do this make the USB connection between the appliance tester and the PC USB cable supplied with the tester or transfer the saved data from the memory card to the PC Procedu...

Page 38: ...cordance with DIN VDE 0701 0702 Example 3 Devices with SELV PELV PC III f f Fig 65 Switching on the appliance tester Connect the mains plug of the appliance tester to a properly connected and functional earthed mains socket Switch on the appliance tester via the mains switch Press the large button in the switch on display Fig 64 The currently set parameters are displayed in the next screen These c...

Page 39: ...questing entry of the appliance identification Pressing the 1 A button changes the display to allow the entry of a test ID number with a maximum of 19 digits Fig 67 This can also be read via a barcode scanner Entry of the appliance identification number is not compulsory The subsequent entry of the appliance type Fig 69 is not compulsory and is automatically displayed for barcode entry For manual ...

Page 40: ...nd auto you determine whether the test procedure should be carried out manually by hand or automatically The headline upper right shows the setting Manually by hand m automatic a Manual test procedure means that you have to confirm every test stage by pressing the OK button to get to the next test stage Automatic test procedure means that a test stage automatically changes to the next after 5 seco...

Page 41: ... Pressing the next button brings the device to the Insulation resistance test screen Fig 76 12 2 Insulation resistance The limit value is 0 25 MΩ PC III After pressing the next button the display for the insulation resistance measurement appears Fig 76 The magnitude of the test voltage is displayed as well as the measured value minimum of 500 V DC The star sign on the left side of the display blin...

Page 42: ...be read from a barcode label using the optional barcode scanner To do this before starting up the appliance tester connect the plug of the barcode scanner to the RS232 socket of the tester and screw it tight You confirm the entries by pressing the save button a Data were stored message is displayed briefly and the display changes to the screen for entering the ID number for the next test With the ...

Page 43: ...PE 0 3 RPE RISO Lv 0 3 MΩ IEA Lv 1 mA kW deviceswithheatingelements 3 5 kW withfunctiontest 124 124 RPE 0 3 RPE RISO protective conductor current without function test 140 140 RPE 0 3 RPE without RISO with protective conductor current without function test 156 156 RPE 0 3 RPE without RISO with protective conductor current with touch current without function test PC II 172 172 RISO IEA with functio...

Page 44: ...cted then the appliance tester can be pre programmed for a test series also see point 6 8 Fig 79 Fig 80 Operating manual for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Conducting tests in accordance with DIN VDE 0701 0702 Special test procedure f The following example shows the settings for testing according to DIN VDE 0701 0702 as a periodic inspection using the differential curren...

Page 45: ...Fig 86 Fig 89 Fig 90 The appliance tester is now ready to start new tests Operating manual for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Conducting tests in accordance with DIN VDE 0701 0702 Special test procedure f f f f f f f f f ...

Page 46: ...rd can be applied analogously with regard to the safety standards applicable for the manufacture of the device from DIN VDE 0751 1 2001 10 Section 1 1 15 1 General information The tests must be performed by qualified personnel The qualifications must include technical training knowledge and experience of the applicable standards and local regulations Personnel assessing the safety of devices must ...

Page 47: ...els and inscriptions on the device system are legible and complete mechanical parts are undamaged that there is no apparent damage or soiling that could reduce safety that accessories and or single use articles used with the device system are also assessed e g mains connecting cable patient connections tubes the necessary documents are available and reflect the current version of the ME device Fro...

Page 48: ...oating 15 5 Leakage currents Depending on the type of the ME device it may be necessary to measure the device leakage current or the applied part leakage current previously known as the patient leakage current the required measurements depend on the equipment used and the classification of the ME device the manufacturer s specifications must be followed here The following measuring methods can be ...

Page 49: ...e TG uni 1 TG euro 1 and TG euro 1 med appliance tester Conducting tests in accordance with VDE 0751 1 EN 62353 Definition of standards 49 Table 1 Permissible limit values for leakage currents Table from DIN VDE 0751 1 2008 8 ...

Page 50: ...r measuring the device leakage current alternative measurement DiagramC5 Protection class I Protection class II Tester Test object Probe Tester Test object Probe Test socket Test socket Measuring principle circuit for measuring the device leakage current direct current measurement Diagram C4 Protection class I Protection class II Tester Test object Probe Tester Test object Probe AP AP AP AP ...

Page 51: ...object Test object Test socket Test socket Protection class I Protection class II Tester Tester Measuring principle circuit for measuring the device leakage current from the applied part alternative measurement Diagram C7 Tester Test object Probe Test socket Measuring principle circuit for measuring the leakage current from the applied part mains voltage on applied part Diagram C8 Tester Test obje...

Page 52: ...ast a Designation of the testing body e g company department b Name of the inspector and the assessor c Designation of the test object and the relevant accessories The test documentation must be uniquely assigned to the test object d Tests and measurements date type scope and results of the visual inspections measurements measuring method measuring equipment measured values function tests e Final ...

Page 53: ...l for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Conducting tests in accordance with VDE 0751 1 EN 62353 Definition of standards 53 15 10 Diagram 1 Test procedure for ME devices with protection class I ...

Page 54: ...l for the TG uni 1 TG euro 1 and TG euro 1 med appliance tester Conducting tests in accordance with VDE 0751 1 EN 62353 Definition of standards 54 15 11 Diagram 2 Test procedure for ME devices with protection class II ...

Page 55: ...he crocodile clip to connect the other end of the test line with a metal part of the test object which is connected to the protective conductor Ensure that the crocodile clip makes a good contact with the metal part of the test object Connect all applied parts of the test object to the IPEA socket Connect the mains plug of the test object to the test socket of the appliance tester Switch on the te...

Page 56: ...s menu Press the OK button if you do not wish to enter any information here In the Main menu Fig 97 press the to DIN VDE 0751 1 button Fig 94 Fig 96 Fig 97 Fig 95 f f f Entering the appliance identification Press the Appliance testing button in the Main menu Fig 93 A screen is displayed requesting entry of the appliance identification Pressing the 1 A button changes the display to a keypad Fig 94 ...

Page 57: ...ied part button is used to switch between Type B BF and CF applied parts The test procedure and the limit values for the leakage current are defined according to this setting see Table 1 on Page 49 Set an applied part of Type B here Use the RISO button to define whether the insulation resistance is to be tested or not This measurement is deactivated by default and should only be performed after ch...

Page 58: ...0 3 Ω Ω Ω Ω Ω for devices with a fixed mains cable or for devices with removable mains cable on devices with a fixed mains cable 0 2 Ω Ω Ω Ω Ω for devices with a removable mains cable between the protective contact of the device plug and the touchable conductive parts Fig 101 f Fig 102 Fig 103 f The next button takes you to the first electrical test the protective conductor resistance Fig 103 The ...

Page 59: ...ction of the test object Do not touch the test object during the test It is also recommended that you take additional protective measures e g operate the test object using a residual current detector RCD f f The next screen Fig 105 displays a warning before the mains voltage is switched on With your assent by pressing the large button the display changes to measuring the device leakage current and...

Page 60: ...inscriptions At this point the values displayed in the function test should be compared with the data on the type plate of the test object Fig 108 f f 16 7 Documentation After pressing the OK button the display changes to the Test result screen Fig 109 Here you can see all the measurement results with the related limit values If the measurement results of the electrical values the visual inspectio...

Page 61: ...memory card is assigned to the second free drive letter f Fig 110 17 Conducting tests with the appliance tester according to DIN VDE 0751 1 Example 5 Devices without protective conductor PC II and with applied parts of Type CF or BF The tests must be performed by qualified personnel The qualifications must include technical training knowledge and experience of the applicable standards and local re...

Page 62: ...the next button brings you to the Main menu Fig 113 Here you can also enter the basic settings for the appliance tester via the Configuration button see Page 9 Point 6 1 Fig 113 Fig 114 f Entering the appliance identification Press the Appliance testing button in the Main menu Fig 113 A screen is displayed requesting entry of the appliance identification Pressing the 1 A button changes the display...

Page 63: ...een Type B BF and CF applied parts The test procedure is determined and the limit values for the leakage current are specified according to these settings see Table 1 on Page 49 Set an applied part of e g Type CF here Fig 116 f f Use the RISO button to define whether the insulation resistance is to be tested or not You use the auto hand function button to define whether the test procedure is perfo...

Page 64: ...eakage current is set automatically Caution The test object is supplied with mains voltage during the test The next screen Fig 120 displays a warning before the mains voltage is switched on With your assent by pressing the large button the display changes to measuring the device leakage current and the mains voltage is connected again You can see the measured value in the middle of the display wit...

Page 65: ... The symbol blinks to indicate the connection to the mains voltage With the help button you can also go to a help display from here Pressing the OK button automatically reverses the polarity of the mains plug of the test object Thereafter you are again warned about the connection to the mains voltage After confirmation by pressing the large button the mains voltage is switched on again and the lea...

Page 66: ...location from internal memory to MMC SD card and vice versa The current setting is displayed via a symbol in the headline of the memory menu 18 Conducting tests with the appliance tester according to DIN VDE 0751 1 EN 62353 Example 6 Testing removable cables The tests must be performed by qualified personnel The qualifications must include technical training knowledge and experience of the applica...

Page 67: ...ou to the Main menu Fig 127 Here you can also enter the basic settings for the appliance tester via the Configuration button see Page 9 Point 6 1 Entering the appliance identification Press the Appliance testing button in the Main menu Fig 127 A screen is displayed requesting entry of the appliance identification Pressing the 1 A button changes the display to a keypad Fig 128 allowing the entry of...

Page 68: ...ction to the mains voltage see Point 6 6 basic settings of the appliance tester The cancel button takes you back to the Main menu To continue Press the next button Fig 134 f 18 1 Visual inspection The next button takes you to the first stage of the test the visual inspection Fig 133 This test is a visual inspection of the connecting cables inscriptions and other parts You confirm positive results ...

Page 69: ...V DC The star sign on the left side of the display blinks when the measuring process is running the values are being measured The OK button appears when the measured value is determined A help display with a measuring principle circuit and a help text is also available available here 18 4 Documentation After pressing the OK button the display changes to the Test result screen Fig 136 Here you can ...

Page 70: ... 0 005 mA Protective conductor current differential current Measurementrange 0 25 20 mA Display range 0 25 20 mA Resolution 0 001 mA Tolerance 5 0 05 mA Touch current differential current Measurementrange 0 1 2 mA Display range 0 1 2 mA Resolution 0 001 mA Tolerance 5 0 005 mA Device leakage current applied part leakage current alternative measurement Measurementrange 0 02 15 mA Display range 0 02...

Page 71: ...baud no parity 1 stop bit USB connection USB 1 1 Power supply 230 V AC 50 Hz 10 15 Operating consumption approx 10 VA Degree of pollution 2 Overvoltage category CAT II 300 V Protection degree IP 40 Protection class I Electrical safety according to EN61010 1 VDE 0411 according to DIN VDE 0404 Parts 1 2 3 according to DIN VDE 0413 Parts 1 2 4 EMC emission according to EN55011 EMC interference resist...

Page 72: ...so use the possibly on the PC available card reader The contents of internal memory only by copying the data to the memory card can be edited page 12 Figure 12 The following points should be observed when working with the memories When storing data during a measurement the TG MMC DAT file is automatically created If the file already exists the subsequent data records are attached to the existing d...

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