background image

 

CHAPTER THREE:  
INSTALLING THE GLENTEK VECTOR DRIVE INTO A FADAL VMC 

 

3.1. Removing the old drive 
 
      Turn off the power to the VMC and wait 5 minutes before beginning removal.   
      Disconnect all the wires and cables. If any wires are not labeled take note of their  
      location.  Of the cables, only the Control cable and the Delta/Wye cable can be  
      confused, both are 6 terminal connectors.  The control cable has 6 sockets in  
      the connector and Delta/Wye cable has 3 sockets in the connector.  Unbolt  
      the old drive and remove. 
 
3.2. Mechanical  Installation 
 
      Install the new drive (slots down) by first resting the drive on the lower mounting studs 
      in the panel and positioning the drive over the studs at the top.  Hold the drive against 
      the panel and loosely install four nuts, top two first.  Tighten all four nuts. 
 
3.3. Electrical  Installation 
 

3.3.1.   Power  Terminal Block Connections 
Begin the wiring by connecting the AC, regenerative braking, motor and green ground 
wires.  Match the wire labels to the terminal block labels.  Check connections for  
tightness.  See the appendix for installation drawings. 
 
3.3.2.   Load  Meter  Cable 
Connect the load meter cable by connecting the black wire to P1-1 screw terminal and 
the red wire to P1-2. 
 
3.3.3.   Control  Cable 
Connect the control cable to P5, the Control cable has 6 sockets installed, do not  
mistake the Wye/Delta connector with only 3 sockets. 
 
3.3.4.   Wye/Delta  Cable 
Connect the Wye/Delta cable to P6 (Wye/Delta is an option, your VMC may not have 
this cable). 
 
3.3.5.   Encoder  Feedback  Cable 
Connect the encoder feedback from the motor (9 terminal connector) to P4.  
 
3.3.6.   Rigid Tap Cable (Encoder Output To CNC Control)  
For VMC’s with the Rigid Tap option, connect the rigid tap cable from the CNC to P2 of 
the vector drive.  Use installation drawing 6889-6 (Appendix) to match the wires by 
color to the correct terminal. 

 

Summary of Contents for SMB9675-1A-1-6889

Page 1: ...INSTALLATION OPERATION MANUAL Model SMB9675 1A 1 6889 MANUAL 9675 1040 000 REVISION A DATE 30 August 2010 FADAL REPLACEMENT SENSORED VECTOR DRIVE...

Page 2: ......

Page 3: ...5 Encoder Feedback Cable 5 3 3 6 Rigid Tap Cable Encoder Output 5 CHAPTER FOUR SETUP AND TUNING 4 1 Turning the power on 7 4 2 Establishing Communications 7 4 3 Motor Parameters 8 4 4 Tuning Offset Ad...

Page 4: ...015 VECTOR BALDOR 10HP 10K CL 10000 10 INV 0016 VECTOR BALDOR 10HP VMC15 CL 7500 10 INV 0020 VECTOR BALDOR 15HT 10K CL 10000 15 INV 0039 VECTOR BALDOR 15HT 10K CE 10000 15 INV 0040 VECTOR BALDOR 15HT...

Page 5: ...ionMaestro v1 37 or later will work with Glentek Inc vector drives earlier versions are not compatible 2 2 3 Installation The MotionMaestro install disk is set up to utilize Install Shield to simplify...

Page 6: ...female DB 9 computer on one end and an RJ 45 vector drive on the other 2 3 2 USB Port If your PC has a USB port a USB to serial port RS 232 adapter GTK GC2410 001 is necessary in addition to the cable...

Page 7: ...ation 3 3 1 Power Terminal Block Connections Begin the wiring by connecting the AC regenerative braking motor and green ground wires Match the wire labels to the terminal block labels Check connection...

Page 8: ...6 Before and after photos of a typical installation...

Page 9: ...ent may be lighted or if the spindle is rotating slowly you will see a rotating pattern of segments lighting 4 2 Establishing Communications Connect your laptop to the vector drive at P3 Open MotionMa...

Page 10: ...normally need to be changed Motor Safety Limits These parameters are preset at the factory and do not normally need to be changed Vector Control Parameters In the working column enter the parameters...

Page 11: ...Save card setup to Non Volatile RAM press the Yes button Setup is complete 4 6 Rigid Tap Test Optional If desired you can test the rigid tap mode of your VMC by performing the following procedure Thi...

Page 12: ...urns to its original position Set the indicator as shown below the tip must be touching the lower thread halfway into the thread the second thread from the bottom Run the test and observe the indicato...

Page 13: ...Regenerative braking cir cuit not working check fuse in regen circuit C Clamp Disabled Vector drive disabled Control is disabling the drive E Encoder Fault Encoder fault detected Encoder faulty or en...

Page 14: ...amage caused by such product or part Under no circumstances shall Glentek Inc or any of our affiliates have any liability whatsoever for claims or damages arising out of the loss of use of any product...

Page 15: ...main charged after the power is shutoff Wait 5 minutes to allow the capacitors to discharge before removing the cover or working on the drive Be sure the system is properly grounded before applying po...

Page 16: ...14...

Page 17: ...ows based MotionMaestro software All parameters are downloaded using the RS232 port all gain and PID tuning parameters Not Available Not Available TM TM Dedicated Fault Output Progammable Level TTL Co...

Page 18: ...ER VOLTAGE CLAMP CKT R E V IS IO N HISTORY Z ONE R EV D ES CR IPTION AP PD E CO C HA NG ED D ATE D RA WI NG TITLE S CA LE XXX XX 1 25 T O LE R A N C E S A R E AS FOLLOWS FINIS H A NG UL AR D EC IM AL...

Page 19: ...J M R EV IS IO N HISTORY Z ONE REV D ES CR IP TION APPD E CO C HA NG ED D ATE D RA WING T IT LE S C A LE X XX X X 1 25 TOL ER AN CE S AR E AS FOL LOWS F IN IS H A N G U LAR D E C IMAL A PP RO VAL M AX...

Page 20: ...Port MM Set Trajectory Slew Rate Generator Amps Sec or RPM Sec AL DL MM View MM Set Analog Input Scale MM Set 32768 IAS Mode 1 Current Command SVC Velocity Limiter VL MM View MM Set Mode 2 Velocity Co...

Page 21: ...tor Velocity Control Loop Diagram Velocity Error MM Set MM Set MM Set Raw Velocity Estimate Proportional Gain MM Set 32768 GVP Integral Gain MM Set 32768 GVI Tach Gain MM Set 32768 GVF Derivative Gain...

Page 22: ...conversion Park Transform Station Frame to Rotation Frame conversion Incremental Encoder MM View Sensored Vector Current Control Loop Diagram Rotor Time Constant VFT MM Set Induction Motor GLENTEK cus...

Page 23: ......

Page 24: ...208 Standard Street El Segundo California 90245 USA Telephone 310 322 3026 Fax 310 322 7709 www glentek com e mail sales glentek com...

Reviews: