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CHAPTER ONE: GENERAL 

 

1.1. Overview   

 

      The Glentek Inc. SMB9675-1A-1-6889 vector drive uses flux vector technology to close 
      a torque (current) feedback loop.  When applied to a three phase induction motor,  
      the result is servo motor like performance from a standard three phase induction  
      motor.  The Digital Signal Processor (DSP) based vector drive uses it’s high speed 
      math processing capability to continuously calculate flux and torque vectors and to 
      maintain a constant 90 degree phase difference between the vectors.  This technique 
      allows torque control from zero speed to base speed and above.  Encoder feedback 
      provides the shaft position data needed to calculate the vectors and velocity data, thus, 
      Vector Control allows precise speed control down to and including zero speed of an  
      induction motor. 
 
1.2. Intended  Application 
 
      The SMB9675-1A-1-6889 (PN#6889) is a drop-in replacement vector drive on FADAL 
      ENGINEERING VMC’s having the part numbers below. 

 

 

 

 P/N 

Description 

Spindle RPM 

Motor HP 

INV-0015 

VECTOR,BALDOR; 10HP 10K CL 

10000 

10 

INV-0016 

VECTOR,BALDOR; 10HP VMC15 CL 

7500 

10 

INV-0020 

VECTOR,BALDOR; 15HT 10K CL 

10000 

15 

INV-0039 

VECTOR,BALDOR; 15HT 10K CE 

10000 

15 

INV-0040 

VECTOR,BALDOR; 15HT 10K 

10K/7.5K 

15 

INV-0041 

VECTOR,BALDOR; 10HP 10K CL 

10K/7.5K 

10 

INV-0042 

VECTOR,BALDOR; 10HP 10K CE 

10000 

10 

INV-0043 

VECTOR,BALDOR; 15HT 7.5K YD 

7500 

15 

INV-0044 

VECTOR,BALDOR; 10HP 7.5K YD CE 

7500 

10 

INV-0045 

VECTOR,BALDOR; 10HP 7.5K YD 

10K/7.5K 

10 

INV-0046 

VECTOR,BALDOR; 15HT 7.5K YD CE 

7500 

15 

INV-0049 

VECTOR,BALDOR; 10HP 7.5K/10K 

10K/7.5K 

10 

INV-0055 

VECTOR,BALDOR; 10HP 6.5K CL 

6500 

10 

INV-0056 

VECTOR,AMC; 10 or 15HP 10K/7.5K 

10K/7.5K 

15 

INV-0058 

VECTOR,BALDOR; 20HPVHT 10K CL 

10000 

20 

INV-0059 

VECTOR,BALDOR; 20HPVHT 10K CE 

10000 

20 

INV-0070 

VECTOR,BALDOR; 20HPVHT 10K CE 

10000 

20 

INV-0077 

VECTO DRIVE,YASKAWA; 15HT 10K CE 104D 

10000 

15 

INV-0083 

VECTOR DR,YASKAWA; 10HP CE 7.5/10L 

10K/7.5K 

10 

INV-0086 

VECTOR DRIVE, YASKAWA; 20VHT 10K CE CNC88 

10000 

20 

INV-0093 

VECTOR DRIVE,YASKAWA; 15HT 10K CE CNC88 

10K/7.5K 

15 

INV-0095 

VECTOR,AMC; 10 or 15HP 10K/7.5K CE PWR SUPPLY 

10K/7.5K 

15 

INV-0096 

VECTOR,AMC; 10 or 15HP 10K/7.5K 

10K.7.5K 

15 

INV-0097 

VECTOR DR, YASKAWA; 10HP CE 104D 

10K/7.5K 

10 

Summary of Contents for SMB9675-1A-1-6889

Page 1: ...INSTALLATION OPERATION MANUAL Model SMB9675 1A 1 6889 MANUAL 9675 1040 000 REVISION A DATE 30 August 2010 FADAL REPLACEMENT SENSORED VECTOR DRIVE...

Page 2: ......

Page 3: ...5 Encoder Feedback Cable 5 3 3 6 Rigid Tap Cable Encoder Output 5 CHAPTER FOUR SETUP AND TUNING 4 1 Turning the power on 7 4 2 Establishing Communications 7 4 3 Motor Parameters 8 4 4 Tuning Offset Ad...

Page 4: ...015 VECTOR BALDOR 10HP 10K CL 10000 10 INV 0016 VECTOR BALDOR 10HP VMC15 CL 7500 10 INV 0020 VECTOR BALDOR 15HT 10K CL 10000 15 INV 0039 VECTOR BALDOR 15HT 10K CE 10000 15 INV 0040 VECTOR BALDOR 15HT...

Page 5: ...ionMaestro v1 37 or later will work with Glentek Inc vector drives earlier versions are not compatible 2 2 3 Installation The MotionMaestro install disk is set up to utilize Install Shield to simplify...

Page 6: ...female DB 9 computer on one end and an RJ 45 vector drive on the other 2 3 2 USB Port If your PC has a USB port a USB to serial port RS 232 adapter GTK GC2410 001 is necessary in addition to the cable...

Page 7: ...ation 3 3 1 Power Terminal Block Connections Begin the wiring by connecting the AC regenerative braking motor and green ground wires Match the wire labels to the terminal block labels Check connection...

Page 8: ...6 Before and after photos of a typical installation...

Page 9: ...ent may be lighted or if the spindle is rotating slowly you will see a rotating pattern of segments lighting 4 2 Establishing Communications Connect your laptop to the vector drive at P3 Open MotionMa...

Page 10: ...normally need to be changed Motor Safety Limits These parameters are preset at the factory and do not normally need to be changed Vector Control Parameters In the working column enter the parameters...

Page 11: ...Save card setup to Non Volatile RAM press the Yes button Setup is complete 4 6 Rigid Tap Test Optional If desired you can test the rigid tap mode of your VMC by performing the following procedure Thi...

Page 12: ...urns to its original position Set the indicator as shown below the tip must be touching the lower thread halfway into the thread the second thread from the bottom Run the test and observe the indicato...

Page 13: ...Regenerative braking cir cuit not working check fuse in regen circuit C Clamp Disabled Vector drive disabled Control is disabling the drive E Encoder Fault Encoder fault detected Encoder faulty or en...

Page 14: ...amage caused by such product or part Under no circumstances shall Glentek Inc or any of our affiliates have any liability whatsoever for claims or damages arising out of the loss of use of any product...

Page 15: ...main charged after the power is shutoff Wait 5 minutes to allow the capacitors to discharge before removing the cover or working on the drive Be sure the system is properly grounded before applying po...

Page 16: ...14...

Page 17: ...ows based MotionMaestro software All parameters are downloaded using the RS232 port all gain and PID tuning parameters Not Available Not Available TM TM Dedicated Fault Output Progammable Level TTL Co...

Page 18: ...ER VOLTAGE CLAMP CKT R E V IS IO N HISTORY Z ONE R EV D ES CR IPTION AP PD E CO C HA NG ED D ATE D RA WI NG TITLE S CA LE XXX XX 1 25 T O LE R A N C E S A R E AS FOLLOWS FINIS H A NG UL AR D EC IM AL...

Page 19: ...J M R EV IS IO N HISTORY Z ONE REV D ES CR IP TION APPD E CO C HA NG ED D ATE D RA WING T IT LE S C A LE X XX X X 1 25 TOL ER AN CE S AR E AS FOL LOWS F IN IS H A N G U LAR D E C IMAL A PP RO VAL M AX...

Page 20: ...Port MM Set Trajectory Slew Rate Generator Amps Sec or RPM Sec AL DL MM View MM Set Analog Input Scale MM Set 32768 IAS Mode 1 Current Command SVC Velocity Limiter VL MM View MM Set Mode 2 Velocity Co...

Page 21: ...tor Velocity Control Loop Diagram Velocity Error MM Set MM Set MM Set Raw Velocity Estimate Proportional Gain MM Set 32768 GVP Integral Gain MM Set 32768 GVI Tach Gain MM Set 32768 GVF Derivative Gain...

Page 22: ...conversion Park Transform Station Frame to Rotation Frame conversion Incremental Encoder MM View Sensored Vector Current Control Loop Diagram Rotor Time Constant VFT MM Set Induction Motor GLENTEK cus...

Page 23: ......

Page 24: ...208 Standard Street El Segundo California 90245 USA Telephone 310 322 3026 Fax 310 322 7709 www glentek com e mail sales glentek com...

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