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GILBARCO VEEDER-ROOT FlexPay IV CRIND Advantage Series, Installation Instructions Manual

The GILBARCO VEEDER-ROOT FlexPay IV CRIND Advantage Series is a cutting-edge fuel dispenser system. Ensure a seamless installation with our comprehensive Installation Instructions Manual. Download it free of charge from our website, allowing you to set up your product effortlessly and maximize its functionality.

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MDE-5224F

 

i

Table of Contents

Purpose  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
Intended Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
Configured Kits - Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
Configured Kit Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2

Critical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2

SECTION      2 -    IMPORTANT SAFETY INFORMATION  

                                              

     PAGES 3-4

Important Safety Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3

SECTION      3 -    REMOVING COMPONENTS  

                                              

     PAGES 5-10

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5
Left Option Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6
CRIND Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8
AFP/HIP 2/DCM2/DCM2.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

SECTION      4 -    INSTALLATION  

                                              

     PAGES 11-32

FlexPay IV CRIND Retrofit Kit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11

Left Option Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
AFP Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
DCM2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
DCM2.1 Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16
DCM2.2 Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

Field Communication Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20

Considerations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20
Wiring Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20
Physically Connecting Communications Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
Dedicated High-Speed Field Wiring (Non-POS) Instructions 

(DCM2.2 Only)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

CRIND to Pump Communication  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28

The Advantage Series Units Built Prior to 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
The Advantage Series Units Built After 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
AC Power Distribution Cable for DCM2.1/DCM2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29

Completing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31
Registering Kits with Gilbarco Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31

SECTION 1 - INTRODUCTION 

                                              

     PAGES 1-2

Summary of Contents for FlexPay IV CRIND Advantage Series

Page 1: ...MDE 5224F January 2019 FlexPay IV CRIND Retrofit Kit Installation Instructions for The Advantage Series ...

Page 2: ...This page is intentionally left blank ...

Page 3: ...Pay IV CRIND Retrofit Kit 11 Left Option Door 11 AFP Assembly 12 DCM2 Assembly 15 DCM2 1 Assembly 16 DCM2 2 Assembly 17 Field Communication Wiring 20 Considerations 20 Wiring Requirements 20 Physically Connecting Communications Wiring 21 Dedicated High Speed Field Wiring Non POS Instructions DCM2 2 Only 23 CRIND to Pump Communication 25 Grounding 27 AC Power 28 The Advantage Series Units Built Pri...

Page 4: ...SECTION 5 REFERENCE INFORMATION PAGES 33 34 ii MDE 5224F Related Documents 33 Abbreviations and Acronyms 33 SECTION 6 APPENDIX PAGES 35 39 Block Diagram 35 ...

Page 5: ...ut Driver or Socket Set Diagonal Cutters Needle Nose Pliers T15 Torx Driver Universal Joint Socket Adapter Putty Knife or Scraping Tool if required Configured Kits Parts List FlexPay IV CRIND Retrofit Kits are configured based on the serial number of the pump dispenser unit for which they are intended Therefore the parts list will vary for each configured kit and unit option type For additional pa...

Page 6: ...itical components for FlexPay IV Location Description Part Notes Located on Left Door Assembly Advantage Door M14500 Variants are color 5 7 Softkeys M01254A003 5 7 Color Display M10369B002 M10369B003 PCA PIP3 M13987A00X 1 3 5 7 Card Reader VeriFone UX300 M14330A001 Contactless Card Reader VeriFone UX400 M14331A001 Printer Assembly M12479A001 Print head M13832A001 Cable Wire and Speaker Next Genera...

Page 7: ...call the Gilbarco Technical Assistance Center TAC at 1 800 743 7501 It is imperative to your safety and the safety of others to understand the procedures before beginning work Follow the Regulations Applicable information is available in National Fire Protection Association NFPA 30A Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 70 National Electrical Code NEC Occupational Safet...

Page 8: ... place any equipment in the mouth The pump dispenser contains a chemical known to the State of California to cause cancer WARNING The pump dispenser contains a chemical known to the State of California to cause birth defects or other reproductive harm WARNING In an Emergency Inform Emergency Personnel Compile the following information and inform emergency personnel Location of accident for example...

Page 9: ... the parts are accounted for based on the BOM shipped with the kit Ensure that you carry the recommended spare parts to the installation site Note Retain all parts including cables nuts bolts screws and so on that are removed These are required in case the unit must be reverted to the original as a fallback mitigation 2 Read all the safety information found in Important Safety Information on page ...

Page 10: ...t option door CRIND display card reader and Contactless Smart Card CSC antenna if applicable Note Discard the CSC antenna cables as they cannot be reused Figure 1 Opening Left Option Door 3 Remove the left option door by pulling the hinge pin up through the hole Note The left option and the main door must be open to gain access to the hinge pin 4 Remove any existing old gaskets on the option door ...

Page 11: ...D electronics from the cabinet 1 Disconnect all the cables connected to the CRIND tray 2 Disconnect the cables that are connected to the printer Then remove all the CRIND cables and place with the CRIND tray when removed 3 Remove the CRIND tray by pulling it out toward you and lifting it out of the support bracket see Figure 2 i and ii Figure 2 Removing CRIND Tray ii i 4 Remove the tray and carefu...

Page 12: ... Support Slide Rails Tray Support Slide Rail Printer To remove the printer disconnect all printer cables and remove the existing printer s by removing the three or four nuts underneath Note The printer cables can be discarded Figure 4 The Advantage Series Printer i ii Printer Front View Printer Rear View ...

Page 13: ...OVING COMPONENTS 3 MDE 5224F AFP HIP 2 DCM2 DCM2 1 To remove the Hub Interface PCB HIP 2 AFP DCM2 DCM2 1 bracket 1 Disconnect all the cables from the AFP HIP 2 or DCM2 DCM2 1 see Figure 5 Figure 5 Disconnecting Cables ...

Page 14: ... DCM2 1 bracket Figure 6 Mounting Bracket i ii M4 Nuts 3 Remove the three 7 mm nuts from the HIP2 AFP DCM2 DCM2 1 bracket and separate from the mounting bracket as shown in Figure 7 Retain the nuts for reuse Figure 7 Removing Nuts 7 mm Nuts 4 Remove the GSoMs from the existing assembly Retain the GSoMs for reuse ...

Page 15: ...oor To install the new left option door 1 Place the new left option door in the opening 2 Re insert the hinge pin to secure the new left option door Figure 1 Installing Left Option Door i ii Rear View of Left Option Door Front View of Left Option Door New Left Option Door Installed ...

Page 16: ...ep 3 on page 10 Figure 2 Attaching AFP Bracket i ii 2 Attach this assembly underneath the Advantage printer shelf opposite of the main power supply using the two holes vacated by the right side CRIND tray rail Secure with two M00414B005 M4 Nuts Figure 3 Mounting AFP Assembly Printer Shelf Adapter Bracket 3 Continue with instructions to install DCM2 1 Assembly on page 16 or DCM2 2 Assembly on page ...

Page 17: ... to AFP Fuse Board Cable M12777A003 on the AFP assembly 2 Connect the 24 V printer power cable to one of the headers on the fuse board located on the AFP DCM2 assembly 3 Connect the P202 connector on the PIP3 to P302A connector on the AFP with M14339A001 AFP Serial Cable 4 Connect the Category 5 CAT5 cable from the UPM to J305A RJ 45 connector on the AFP DCM2 assembly 5 Connect the CAT5 cable from...

Page 18: ...MDE 5224F 14 SECTION 4 INSTALLATION 4 5 Connect the CAT5 cable from UX300 card reader to J302B RJ 45 connector on the AFP DCM2 assembly Figure 4 AFP Connections P302A P305A P305B P305C P303B P302B ...

Page 19: ...r J3 J4 If J3 is installed the high speed data is over the two wire and these connectors are disabled With J3 In the high speed connection comes over the pump two wire in case J4 is removed If J4 is also installed Major Oil Company MOC the pump and CRIND wiring functions are swapped so that the CRIND data wires are connected at the location where the pump data wire was previously connected Out Gen...

Page 20: ...to AFP the M15399A001 DCM2 1 Board can host two GSoM boards for Applause Media System On the rear side of the M14576A001 DCM2 Board there is an SSoM for Insite360 Encore Figure 6 Mounting DCM2 1 Assembly M15242A001 Cables to the M7 UPM M15242A001 Cables to the M7 Universal Payment Module UPM M02993A005 Two wire Cables Power Cable Note P304 is dedicated for external Ethernet connections FlexPay Con...

Page 21: ... side B 2 Mount the DCM2 2 assembly onto the mounting bracket using the three 7 mm nuts removed in step 3 on page 10 3 Attach the mounting bracket For instructions to attach the mounting bracket refer to AFP Assembly on page 12 4 For making DCM2 2 connections refer to Connecting DCM2 2 Cables Connecting DCM2 2 Cables Connect all the applicable cables to the DCM2 2 assembly as shown in Figure 7 Fig...

Page 22: ... to UX300A J310B Ethernet connection to Side B of the CRIND J303B Ethernet connection to UX300B J303A Laptop Service port 1 J310A Laptop Service port 2 Function Color Control CCP Power_Good LED Green Driven when 2 5 V 3 3 V and 5 V are present HomePlug Power LED Green ON Power Ready Flashing Loading Firmware OFF Power not ready Home Plug Status LED Green ON High Speed Link detected Flashing TX or ...

Page 23: ...active P304 A B disabled X High speed connection inactive P304A and P304B connects to CAT5 running through the conduit for high speed connection if used J4 X Unit is connected to a Passport Point of Sale POS MOC X Unit is connected to a third party POS Generic J5 X VLAN is enabled X VLAN is disabled J6 B Install the jumper on the B position for the 45 mA Current loop ...

Page 24: ...being transmitted on the current loop it only connects through the red yellow wires If it is on the J304A and J304B are disabled J4 ON configures the board for Passport OFF for Generic CRIND mode Wiring Requirements For Passport CRIND two wire must be on the red yellow wires This is significantly different than previous CRINDs for ensuring high speed connection J4 must be ON If high speed connecti...

Page 25: ... Physically Connecting Communications Wiring Connecting and Configuring Forecourt To make forecourt connections and configuration 1 Locate M2993A005 Cable Attach the 5 pin connector to P300 This is the CRIND and pump forecourt connection 2 For Generic CRIND wire nut the blue yellow wiring to B9 and B19 and the red yellow wiring to A9 and A19 3 For MOC CRIND wire nut the red yellow wiring to A9 and...

Page 26: ...the DCM2 board and high speed communications over two wire is being used insert J3 Depending on the age of The Advantage Series units there are different methods of connecting the pump two wire output from the AFP DCM2 to the pump two wire input ...

Page 27: ... dedicated high speed connection from the backroom as shown in Figure 10 For MOC Type Configuration Figure 10 MOC Type Configuration Note MOC type configuration does not need the pump two wire interface The following table lists wiring details for MOC mode Cable Part Connector Color Description M02993A006 P333 1 Yellow High Speed M02993A006 P333 2 Yellow High Speed M02993A006 P333 3 Red CRIND M029...

Page 28: ...n DCM2 2 to the dedicated high speed connection from the backroom as shown in Figure 11 Figure 11 Generic Type Configuration The following table lists wiring details for Generic mode Cable Part Connector Color Description M02993A005 P300 1 Red CRIND M02993A005 P300 3 Yellow CRIND M02993A006 P333 1 Yellow High Speed M02993A006 P333 2 Yellow High Speed M02993A006 P333 3 Red Pump M02993A006 P333 4 Bl...

Page 29: ...uilt Before 1997 1 For The Advantage Series units with modular electronics built before 1997 locate P402 and splice in the M12852A002 Cable This is because P402 is the most accessible point to intercept the field wiring 2 Cut the larger connector off of M12852A002 Cable and splice it into field wiring conduit side of P402 see Figure 12 Figure 12 Wiring Connections for The Advantage Series Units Bu...

Page 30: ...mp Two wire Input Refer to Completing Installation on page 31 This is not used for Passport For third party POS connect to CRIND two wire D Box P300 Blue Yellow P303 Red Yellow M02993A005 A19 B20 B19 A9 B21 B9 B19 B9 Note For information on wiring requirements refer to Wiring Requirements on page 20 Generic CRIND Connections MOC CRIND Connections Wire Nuts 4 AFP DCM2 Board J304 A and B J3 J4 GSoM ...

Page 31: ... secure on the underside with the cable push mount provided 2 Secure the two ring terminals to the support rail using a M00417B101 M5 Screw as shown in Figure 14 Figure 14 Securing Ring Terminals Support Rail 3 Repeat steps 1 through 2 for side B of the unit Power Supply Grounding Connection To make grounding connection for the power supply connect the M04431A002 Cable between the AFP assembly and...

Page 32: ...ut from AFP to R20580 G3 The Advantage Series Units Built After 1999 To make AC power connections for The Advantage Series units built after 1999 1 Locate the AC Adaptor Cable Assembly T19612 G2 from the pump power supply located across the bottom of the electronics cavity 2 Plug the 3 pin power AFP connector into an available connection 3 Ensure that all AC connections are paired as black to blac...

Page 33: ...ltage The T19612 Cable Assembly AC Adaptor connects to the J401 connector attached to the conduit from where it is connected to the modules in the dispenser wherever AC voltage is required see Figure 16 Figure 16 AC Power Distribution Cable Connection T19612 Cable Assembly AC Adaptor Figure 17 shows internal connections for T19612 G2 in the dispenser Figure 17 T19612 G2 Internal Connections ...

Page 34: ...the printer paper holder Figure 18 Securing Door Cables Underneath Printer Paper Holder 2 Tie wrap the cables to the printer shelf near the main door hinge keeping both doors completely open This will ensure there is sufficient space between the cables Figure 19 Securing Cables to Printer Shelf ...

Page 35: ...essfully installed register kits through web commissioning within 30 days 2 Provide the correct model and serial numbers Note Registering the kits ensures that proper warranty is applied The Advantage Retrofit Kit part number is EPK M7 ADV Cable routing is critical It is very important to route and dress the cables properly Exercise care in routing the cables keeping in mind that the door s opens ...

Page 36: ...MDE 5224F 32 SECTION 4 INSTALLATION 4 This page is intentionally left blank ...

Page 37: ...Acronyms Term Description AFP Auxiliary Feature PCB ASC Authorized Service Contractor BNA Bank Note Acceptor BOM Bill of Material CAT5 Category 5 CIM Customer Interface Module CRIND Card Reader in Dispenser CSC Contactless Smart Card D Box Distribution Box DCM Dispenser Communication Module EMV Europay MasterCard and Visa ESD Electrostatic Discharge GSoM Gilbarco Systems on Module JSA Job Safety A...

Page 38: ...MDE 5224F 34 SECTION 5 REFERENCE INFORMATION 5 This page is intentionally left blank ...

Page 39: ...T5 Cable Rear connector to 5 7 M13888Axxx UPM Universal Payment Module xxx Depends on which keys are injected M14330A001 UX300 Card Reader M14331A001 UX400 Contactless M13124A001 AFP Auxiliary Feature PCB M14059A001 GSoM Gilbarco System on Module M13754A002 5 7 inch Display P219 GSOM Speaker Input P204 TRIND connection P210 A001 only 5 7 back light power M14080A001 M14080A001 P303 two wire to Pump...

Page 40: ... 2 Cable Block Diagram for FlexPay IV CRIND Using DCM2 2 Fi Dedicated field wiring for Applause and Insite 360 NON POS communications OLC 2W Merged data B PIP3 M13987A001 M13987A003 For 10 4 inch display M13987A004 M13987A002 For 5 7 inch display ...

Page 41: ...d Wiring If you are not using the dedicated high speed connection refer to the following diagram see Figure 3 Figure 3 Block Diagram for DCM2 2 Two wire Configuration Non Dedicated Note Do not use the BRCM in passthrough mode with a Fuel Controller Use D Box instead ...

Page 42: ...peed connection MOC configuration refer to the following Figure 4 Block Diagram for DCM2 2 Two wire Configuration Dedicated The following table lists wiring details for MOC mode Cable Part Connector Color Description M02993A006 P333 1 Yellow High Speed M02993A006 P333 2 Yellow High Speed M02993A006 P333 3 Red CRIND M02993A006 P333 4 Blue CRIND ...

Page 43: ...2993A006 from P333 on DCM2 2 to the dedicated high speed connection from the back room as shown in Figure 4 on page 38 The following table lists wiring details for Generic mode Cable Part Connector Color Description M02993A005 P300 1 Red CRIND M02993A005 P300 3 Yellow CRIND M02993A006 P333 1 Yellow High Speed M02993A006 P333 2 Yellow High Speed M02993A006 P333 3 Red Pump M02993A006 P333 4 Blue Pum...

Page 44: ...and MasterCard are registered trademarks of MasterCard International Inc Phillips is a registered trademark of Phillips Screw Company VeriFone is a registered trademark of VeriFone Inc Visa is a registered trademark of Visa Inc 2019 Gilbarco Inc 7300 West Friendly Avenue Post Office Box 22087 Greensboro North Carolina 27420 Phone 336 547 5000 http www gilbarco com Printed in the U S A MDE 5224F Fl...

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