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ENGLISH

GENERAL SAFETY INSTRUCTIONS  

FOR INSTALLATION AND MAINTENANCE

For  an  efficient  and  safe  automated  door,  correctly  observe  the  installation  procedures  and  instructions  for  use.   

Incorrect installation and use can cause serious damage to persons and property.

Carefully read the whole installation manual before you begin installing. 

Do not make any modifications which are not mentioned in this manual.

Do not install the operator for uses other than those indicated.

To fasten, use the supplied accessories or, in any case, fastening systems  (screws, expansion plugs, etc.) suitable for the type 

of support and for the mechanical stresses exerted by the automated system.

Check if the sectional door conforms to standards EN12604 and EN 12605 (the information can be found in the documentation 

accompanying the door itself). For non-EU countries, the above mentioned standards must be observed in addition to the 

national standard references to obtain a suitable safety level.

Make sure that the door is correctly balanced, correctly operational, and supplied with mechanical opening stops.

When installing we advise you to:

•obtain the material and tools indicated in the following paragraph �Tools and materials�� and keep them near at hand.

obtain the material and tools indicated in the following paragraph �Tools and materials�� and keep them near at hand.

•use a stable support for performing operations without a floor support.

use a stable support for performing operations without a floor support.

•protect your face and hands ade�uately before making the holes with the drill.

protect your face and hands ade�uately before making the holes with the drill.

•do not allow children to play near during installation, use and during the automated system release manoeuvre.

do not allow children to play near during installation, use and during the automated system release manoeuvre.

•remove any debris and ob�ects which could hamper movement, before powering up the system.

remove any debris and ob�ects which could hamper movement, before powering up the system.

•remove the door�s closing mechanism to ensure the door is closed by the automatism.

remove the door�s closing mechanism to ensure the door is closed by the automatism.

•stick on the warning stickers as shown in the instruction.

stick on the warning stickers as shown in the instruction.

•install the manual release devices at a height of not over 1�0cm.

install the manual release devices at a height of not over 1�0cm.

•install the external control devices at a height of not below 150cm, clear of the door movement area, but in a position

install  the  external  control  devices  at  a  height  of  not  below  150cm,  clear  of  the  door  movement  area,  but  in  a  position   

enabling visual control of the area.

When you have finished installing we advise you to:

•check if the anti-crushing device is able to detect a 50mm high ob�ect on the ground and if a weight of 20 kg applied to the

check if the anti-crushing device is able to detect a 50mm high ob�ect on the ground and if a weight of 20 kg applied to the 

door, causes the opening movement to stop.

•make sure that no part of the door interferes with public spaces such as pavements and�or roads.

make sure that no part of the door interferes with public spaces such as pavements and�or roads.

•Use the automated system observing the instructions in the �User�s guide��.

Use the automated system observing the instructions in the �User�s guide��.

•Fill in, keep and update the maintenance register.

Fill in, keep and update the maintenance register.

•The �ODIAC 60 automated system does not re�uire periodic replacement of parts.

The �ODIAC 60 automated system does not re�uire periodic replacement of parts. 

•Every month, run a functional check of the safety devices and of the anti-crushing system: a non-deformable ob�ect with

Every month, run a functional check of the safety devices and of the anti-crushing system: a non-deformable ob�ect with  

a height of 50 mm laid on the ground, must be correctly detected.

   

 

   IMPORTANT! DANGER OF CRUSHING.

•If the power cable of operator �ODIAC 60 is damaged, it must be replaced by �ualified personnel, using a new cable of the

If the power cable of operator �ODIAC 60 is damaged, it must be replaced by �ualified personnel, using a new cable of the 

same type. Do not use different power cables.

TOOLS AND MATERIALS

Tools you will require to install the ZODIAC 60 operator:

•a ha��er �rill with rele�ant wall an� iron �its

a ha��er �rill with rele�ant wall an� iron �its

•s�rew�ri�ers �or �ross�hea� an� �ut�hea� s�rews

s�rew�ri�ers �or �ross�hea� an� �ut�hea� s�rews

•two �lat wren�hes �or ��� �� he�a�on hea� s�rews

two �lat wren�hes �or ��� �� he�a�on hea� s�rews

Material require� �or installin� the ZODIAC 60 operator an� the rele�ant a��essories (i� present):

•�a�le ��0��� ��

�a�le ��0��� ��

 (e�ittin� photo�ells� pulse �enerators �or openin� �o�e�ent an� stop)

•�a�le ��0��� ��

�a�le ��0��� ��

 (re�ei�er photo�ells)

•�a�le ��0���� ��

�a�le ��0���� ��

 (�lashin� la�p)

•�a�le � ����� ��

�a�le � ����� ��

 (power)

Use �a�les with an a�equate �e�ree o� insulation�

The ele�tri� syste� �ust �on�or� to the pres�riptions in the �hapter entitle� “Warnin�s �or the installer”�

The ���0 Va� power �a�le �ust �e lai� an� �onne�te� �y a quali�ie� installation te�hni�ian� Arran�e �or a �P �0A ���0 V  

so�ket to �e installe� near the operator�

Lay  the  �a�les  in  the  appropriate  pipes  an�  �o  not  allow  loose  �a�les  to  �o�e  into  �onta�t  with  �o�in�  parts  o�  the  

auto�ate� syste� an� the �oor�

www.otwieramy.com

Summary of Contents for ZODIAC 60

Page 1: ...ZODIAC 60 w w w o t w i e r a m y c o m ...

Page 2: ...des remarques concernant les caractéristiques ou le fonctionnement du produit Notas para la lectura de las instrucciones Leer completamente este manual antes de empezar la instalación del producto El símbolo destaca notas importantes para la seguridad de las personas y la integridad de la automación El símbolo evidencia notas sobre las características o el funcionamiento del producto Hinweise zu d...

Page 3: ...specifications p 10 8 2 Board components p 10 8 3 Terminal boards and connectors p 10 8 4 DS1 Programming dip switches p 10 8 5 Operating logics p 10 9 COURTESY LIGHT p 11 10 CONNECTIONS p 11 11 PROGRAMMING p 12 11 1 Setting the board p 12 11 2 Learning p 12 11 3 Pre flashing p 13 12 MEMORY STORAGE OF RADIO CONTROLS CODING p 14 12 1 Memory storage of radio controls 868 p 14 12 2 Memory storage of ...

Page 4: ...control devices at a height of not below 150cm clear of the door movement area but in a position enabling visual control of the area When you have finished installing we advise you to check if the anti crushing device is able to detect a 50mm high object on the ground and if a weight of 20 kg applied to the door causes the opening movement to stop make sure that no part of the door interferes with...

Page 5: ...t least one indicator light e g GUARD is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 15 17 GENIUSdeclinesallliabilityasconcernssafetyandefficientoperationof the automated system if system components not produced by GENIUS are used 18 For maintenance strictly use original parts by GENIUS 19 Do not in ...

Page 6: ...o not use them for any other purpose 1 DIMENSIONS 2 TECHNICAL SPECIFICATIONS AUTOMATED SYSTEM ZODIAC 60 3 ANCILLARY ELECTRICAL EQUIPMENT Prepare the electric system in keeping with the instructions in the chapter entitled Warnings for the installer When you have finished installing check if any external pipes or cables can come into contact with moving parts Install the fixed control points at a m...

Page 7: ... use grease and in any event follow the manufacturer s instructions Check correct balance and if the opening mechanical stops have been installed Remove the door s existing closing mechanism to ensure the door is closed by the automated system Make sure there is a clearance of at least 35 mm between the ceiling and the highest sliding point of the door Fig 4 Check if the upper guide roller of the ...

Page 8: ...t is near the front terminal the one opposite the drive coupling 3 Assemble the front fitting Fig 7 ref B to the transmission unit Fig 7 ref A 4 Apply slight tension to the chain tightening the nut Fig 7 ref C 5 Place the sliding guide on the side Fig 8 6 Push the carriage toward the drive clutch unit Fig 8 ref C 7 Adjust the tensioner fig 8 ref A so that the central zone of the loop formed by the...

Page 9: ...he maximum height reached by the door during movement see Fig 4 3 Position the securing bracket of the front fitting so that the lower edge is at least 5 mm above the intersection point of the lines and centred with respect to the vertical line Fig 12 Also refer to paragraph 7 2 for correct positioning of the bracket with respect to the fitting point on the door 4 Mark the two securing points 5 Ne...

Page 10: ... and secure the fitting to the door using the screws ref Fig 17 NOT supplied Fig 14 Fig 15 Fig 18 Fig 17 Fig 16 8 Lift the sliding guide until the rear fitting is at the same level as the front fitting or until you reach the same inclination as the door s horizontal rail If you are securing directly to the ceiling go to point 12 9 Measure the distance between the ceiling and the between axis posit...

Page 11: ...d and cut off the excess section of rope 2 Make a knot at the end of the rope and assemble the release handle Fig 22 3 Pull the release handle down and check if the door can be moved manually Fig 22 4 Pull the release handle horizontally in the direction of the door Fig 23 Check if when the handle is released the LOCK window under the carriage is red Move the door manually until you find the carri...

Page 12: ...ens No effect 2 No effect OPENING Locks Locks 2 No effect 1 OPEN Closes No effect 2 No effect 1 CLOSING Reverses motion Locks 2 Reverses motion LOCKED Closes No effect 2 No effect 1 Supply voltage V Hz 230 50 Power supply to accessories Vdc 24 Accessories max load mA 200 Operating ambient temperature C 20 55 Quick fit connector Receiver module at 433 868 MHz and battery module Operating logics Aut...

Page 13: ...ut is not used jumper connect the input to the terminal If the photocells are not used connect the FSW input to terminal TX FSW Input status LEDS The automated system stopped and at rest is indicated in bold for each input STOP During the opening manoeuvre the anti crushing device causes an immediate stop During the closing manoeuvre it opens the door If during closure an obstacle is detected more...

Page 14: ...omatic mode the unit independently determines the movement parameters If the procedure is not correctly concluded e g due to excessive friction during door movement the unit signals a fault status the SET UP LED flashes slowly In this case the procedure must be repeated after the cause is eliminated AUTOMATIC LEARNING WITH LOGIC E SEMI AUTOMATIC Press the SET UP push button for one second The SET ...

Page 15: ...e deceleration points Pause time is fixed at 3 minutes MANUAL LEARNING WITH LOGIC A AUTOMATIC Hold down the SETUP push button until the SET UP LED goes on about 5 seconds The SET UP LED starts to flash when you release the push button Start the following procedure within 4 seconds otherwise the operator will perform automatic SET UP 1 Give the 1st OPEN command the operator performs a deceleration ...

Page 16: ...ush buttons P1 and P2 The radio control LED begins to flash Release both push buttons Press and hold down the memory stored push button the radio control LED lights up on steady beam Approach the radio controls to each other and hold down the push button corresponding to the radio control to be added then release it after a double flash of the radio control LED indicating that storage was executed...

Page 17: ...e unit s inputs and make sure that all the safety devices are correctly connected the relevant LEDs must be lighted Run a few complete cycles to check if the automated system and the accessories connected to it are operating correctly addressing special care to the safety devices and the anti crushing device of the operator Check if the automated system is able to detect an obstacle with a height ...

Page 18: ...g it from the plastic housing Unscrew the 4 screws in the 4 corners of the plastic housing Separate it from the base House the control unit as shown in Fig 36 First hook on the two fastening clips on the coupling on the base Then press lightly until you can hear the hooking snap sound Fig 36 For the connections refer to the specific instructions for the CN60E safety edge and Fig 27 of these instru...

Page 19: ...oeuvre is started Learning is not finished correctly and the SET UP LED flashes to signal a fault The automated system frequently reverses motion during the opening and or closing manoeuvre The automated system detects that the door movement is too difficult Check the balance of the door and make sure that it moves without too much friction Move the door manually using the rod fitting on the door ...

Page 20: ...sion chain or belt pulls the door open to allow access If the automatic mode was set the door closes automatically after pause time has elapsed An opening pulse given during the opening stage has no effect If the semi automatic mode was set a second pulse must be sent to close the leaf again An opening pulse supplied during opening stops movement An opening pulse given during re closing always cau...

Page 21: ...mer 9 Technician Customer 10 Technician Customer Installer Customer Type of system Serial No Installation date Start up PART MODEL SERIAL NUMBER Operator Safety device 1 Safety device 2 Pair of photocells 1 Pair of photocells 2 Control device 1 Control device 2 Radio control Flashing lamp System data System configuration Indication of residual risks and of foreseeable improper use MAINTENANCE REGI...

Page 22: ... dejando inmutadas las características esenciales de los aparatos de aportar en cualquier momento y sin comprometerse a poner al día la presente publicación todas las modificaciones que considere oportunas para el perfeccionamiento técnico o para cualquier otro tipo de exigencia de carácter constructivo o comercial Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich GENI...

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