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ENGLISH

 

1)  ATTENTION! To ensure the safety of people, it is important that you read 

all the following instructions. Incorrect installation or  incorrect use of the 

product  could  cause  serious harm   to people.

  �)  Care�ully rea� the instru�tions �e�ore �e�innin� to install the pro�u�t�
  ��)  Do not  lea�e pa�kin� �aterials (plasti�� polystyrene� et��)   within  rea�h 

o�  �hil�ren as  su�h �aterials  are  potential  sour�es  o�  �an�er�

  �)  Store these instru�tions �or  �uture re�eren�e�
  ��)  This pro�u�t was �esi�ne� an� �uilt stri�tly �or the use in�i�ate� in this 

�o�u�entation�  Any  other  use�  not  e�pressly  in�i�ate�  here�  �oul� 

�o�pro�ise the �oo� �on�ition/operation o� the pro�u�t an�/or �e 

a sour�e o� �an�er�

  6)  GENIUS �e�lines all lia�ility �ause� �y i�proper use or use other than 

that �or whi�h the auto�ate� syste� was inten�e��

  �)  Do not install the equip�ent in an e�plosi�e at�osphere: the presen�e 

o�  in�la��a�le �as or �u�es is a serious �an�er to sa�ety�

  8)  The �e�hani�al parts �ust �on�or� to the pro�isions o� Stan�ar�s EN 

��60� an� EN ��60���

 

  For  non�EU  �ountries�  to  o�tain  an  a�equate  le�el  o�  sa�ety�  the 

Stan�ar�s �entione� a�o�e �ust �e o�ser�e�� in a��ition to national 

le�al re�ulations�

  9)  GENIUS  is  not  responsi�le  �or  �ailure  to  o�ser�e  Goo�  Te�hnique  in 

the �onstru�tion o� the �losin� ele�ents to �e �otorise�� or �or any 

�e�or�ation that �ay o��ur �urin� use�

 �0)  The installation �ust �on�or� to Stan�ar�s EN ������� an� EN �������

 

    For  non�EU  �ountries�  to  o�tain  an  a�equate  le�el  o�  sa�ety�  the 

Stan�ar�s �entione� a�o�e �ust �e o�ser�e�� in a��ition to national 

le�al re�ulations�

 ��)  Be�ore atte�ptin� any jo� on the syste�� �ut out ele�tri�al power �
 ��)  The �ains power  supply o� the auto�ate� syste� �ust �e �itte� with 

an all�pole  swit�h with �onta�t openin� �istan�e o� ���� or �reater� Use 

o� a 6A ther�al �reaker with all�pole �ir�uit �reak is re�o��en�e��

 ���)  Make  sure  that  a  �i��erential  swit�h  with  threshol�  o�  0�0��  A  is  �itte� 

upstrea� o� the syste��

 ��)  Make sure that the earthin� syste� is per�e�tly �onstru�te�� an� �onne�t 

�etal parts o�  the �eans o�  the �losure to it� 

 ���)  The  sa�ety  �e�i�es  (EN  ��9�8  stan�ar�)    prote�t  any  �an�er  areas 

a�ainst 

mechanical movement Risks

� su�h as �rushin�� �ra��in�� an� 

shearin��

 �6)  Use o� at least one in�i�ator�li�ht (e��� GUARD) is re�o��en�e� �or 

e�ery  syste��  as  well  as  a  warnin�  si�n  a�equately  se�ure�  to  the 

�ra�e stru�ture� in a��ition to the �e�i�es �entione� at point “���”�

 ��)  GENIUS �e�lines all lia�ility as �on�erns sa�ety an� e��i�ient operation o� 

the auto�ate� syste�� i� syste� �o�ponents not pro�u�e� �y GENIUS 

are use��

�8)   For �aintenan�e� stri�tly use ori�inal parts �y GENIUS�
 �9)  Do  not  in  any  way  �o�i�y  the  �o�ponents  o�  the  auto�ate� 

syste��

 �0)  The installer shall supply all in�or�ation �on�ernin� �anual operation 

o� the syste� in �ase o� an e�er�en�y� an� shall han� o�er to the user 

the warnin�s han��ook supplie� with the pro�u�t�

 ��)  Do  not  allow  �hil�ren  or  a�ults  to  stay  near  the  pro�u�t  while  it  is 

operatin��

 ��)  Keep re�ote �ontrols or other pulse �enerators away �ro� �hil�ren� to 

pre�ent the auto�ate� syste� �ro� �ein� a�ti�ate� in�oluntarily�

 ���)  Transit un�er the �oor �ust o��ur only when the auto�ate� syste� 

has stoppe��

 ��)  The user �ust not atte�pt any kin� o� repair or �ire�t a�tion whate�er 

an� �onta�t quali�ie� personnel only�

 ���)  Maintenan�e:  �he�k  at  least  e�ery  6  �onths  the  e��i�ien�y  o�  the 

syste�� parti�ularly the e��i�ien�y o� the sa�ety �e�i�es (in�lu�in�� where 

�oreseen� the operator thrust �or�e) an� o� the release �e�i�es�

 26)  Anything not expressly specified in these instructions is not permitted.

WARNINGS FOR THE INSTALLER

GENERAL SAFETY OBLIGATIONS

CE DECLARATION OF CONFORMITY FOR MACHINES

(DIRECTIVE 9��37�EC)

Manufacturer: 

GENIUS S�p�A�

Address:

 

Via Pa�re Elzi� ��� � ��0��0 Grasso��io BERGAMO � ITALY

Declares that: 

Operator �o�el� ZODIAC 60 with unit�

 

•  is �uilt to �e inte�rate� into a �a�hine or to �e asse��le� with other �a�hinery to �reate a �a�hine un�er  

the pro�isions o� Dire�ti�e 98/���/EC;

 

•  �on�or�s to the essential sa�ety require�ents o� the other �ollowin� EEC �ire�ti�es:

 

  ���/���/EEC an� su�sequent a�en��ent  9��/68/EEC�

 

  89/����6/EEC an� su�sequent a�en��ent  9�/���/EEC an� 9��/68/EEC

 

  Further�ore� the �anu�a�turer �e�lares that the �a�hinery �ust not �e put into ser�i�e until the �a�hine into 

whi�h it will �e inte�rate� or o� whi�h it will �e�o�e a �o�ponent has �een i�enti�ie� an� its �on�or�ity to the 

�on�itions o� Dire�ti�e 89/��9�/EEC an� su�sequent �o�i�i�ations assi�ilate� in Italian National le�islation un�er 

Presi�ential De�ree No� ���9 o� �� July �996 has �een �e�lare��

 

Grasso��io� 0� January �00�

 

   

 

 

 

 

The Mana�in� Dire�tor

                                   D�Gianantoni

www.otwieramy.com

Summary of Contents for ZODIAC 60

Page 1: ...ZODIAC 60 w w w o t w i e r a m y c o m ...

Page 2: ...des remarques concernant les caractéristiques ou le fonctionnement du produit Notas para la lectura de las instrucciones Leer completamente este manual antes de empezar la instalación del producto El símbolo destaca notas importantes para la seguridad de las personas y la integridad de la automación El símbolo evidencia notas sobre las características o el funcionamiento del producto Hinweise zu d...

Page 3: ...specifications p 10 8 2 Board components p 10 8 3 Terminal boards and connectors p 10 8 4 DS1 Programming dip switches p 10 8 5 Operating logics p 10 9 COURTESY LIGHT p 11 10 CONNECTIONS p 11 11 PROGRAMMING p 12 11 1 Setting the board p 12 11 2 Learning p 12 11 3 Pre flashing p 13 12 MEMORY STORAGE OF RADIO CONTROLS CODING p 14 12 1 Memory storage of radio controls 868 p 14 12 2 Memory storage of ...

Page 4: ...control devices at a height of not below 150cm clear of the door movement area but in a position enabling visual control of the area When you have finished installing we advise you to check if the anti crushing device is able to detect a 50mm high object on the ground and if a weight of 20 kg applied to the door causes the opening movement to stop make sure that no part of the door interferes with...

Page 5: ...t least one indicator light e g GUARD is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 15 17 GENIUSdeclinesallliabilityasconcernssafetyandefficientoperationof the automated system if system components not produced by GENIUS are used 18 For maintenance strictly use original parts by GENIUS 19 Do not in ...

Page 6: ...o not use them for any other purpose 1 DIMENSIONS 2 TECHNICAL SPECIFICATIONS AUTOMATED SYSTEM ZODIAC 60 3 ANCILLARY ELECTRICAL EQUIPMENT Prepare the electric system in keeping with the instructions in the chapter entitled Warnings for the installer When you have finished installing check if any external pipes or cables can come into contact with moving parts Install the fixed control points at a m...

Page 7: ... use grease and in any event follow the manufacturer s instructions Check correct balance and if the opening mechanical stops have been installed Remove the door s existing closing mechanism to ensure the door is closed by the automated system Make sure there is a clearance of at least 35 mm between the ceiling and the highest sliding point of the door Fig 4 Check if the upper guide roller of the ...

Page 8: ...t is near the front terminal the one opposite the drive coupling 3 Assemble the front fitting Fig 7 ref B to the transmission unit Fig 7 ref A 4 Apply slight tension to the chain tightening the nut Fig 7 ref C 5 Place the sliding guide on the side Fig 8 6 Push the carriage toward the drive clutch unit Fig 8 ref C 7 Adjust the tensioner fig 8 ref A so that the central zone of the loop formed by the...

Page 9: ...he maximum height reached by the door during movement see Fig 4 3 Position the securing bracket of the front fitting so that the lower edge is at least 5 mm above the intersection point of the lines and centred with respect to the vertical line Fig 12 Also refer to paragraph 7 2 for correct positioning of the bracket with respect to the fitting point on the door 4 Mark the two securing points 5 Ne...

Page 10: ... and secure the fitting to the door using the screws ref Fig 17 NOT supplied Fig 14 Fig 15 Fig 18 Fig 17 Fig 16 8 Lift the sliding guide until the rear fitting is at the same level as the front fitting or until you reach the same inclination as the door s horizontal rail If you are securing directly to the ceiling go to point 12 9 Measure the distance between the ceiling and the between axis posit...

Page 11: ...d and cut off the excess section of rope 2 Make a knot at the end of the rope and assemble the release handle Fig 22 3 Pull the release handle down and check if the door can be moved manually Fig 22 4 Pull the release handle horizontally in the direction of the door Fig 23 Check if when the handle is released the LOCK window under the carriage is red Move the door manually until you find the carri...

Page 12: ...ens No effect 2 No effect OPENING Locks Locks 2 No effect 1 OPEN Closes No effect 2 No effect 1 CLOSING Reverses motion Locks 2 Reverses motion LOCKED Closes No effect 2 No effect 1 Supply voltage V Hz 230 50 Power supply to accessories Vdc 24 Accessories max load mA 200 Operating ambient temperature C 20 55 Quick fit connector Receiver module at 433 868 MHz and battery module Operating logics Aut...

Page 13: ...ut is not used jumper connect the input to the terminal If the photocells are not used connect the FSW input to terminal TX FSW Input status LEDS The automated system stopped and at rest is indicated in bold for each input STOP During the opening manoeuvre the anti crushing device causes an immediate stop During the closing manoeuvre it opens the door If during closure an obstacle is detected more...

Page 14: ...omatic mode the unit independently determines the movement parameters If the procedure is not correctly concluded e g due to excessive friction during door movement the unit signals a fault status the SET UP LED flashes slowly In this case the procedure must be repeated after the cause is eliminated AUTOMATIC LEARNING WITH LOGIC E SEMI AUTOMATIC Press the SET UP push button for one second The SET ...

Page 15: ...e deceleration points Pause time is fixed at 3 minutes MANUAL LEARNING WITH LOGIC A AUTOMATIC Hold down the SETUP push button until the SET UP LED goes on about 5 seconds The SET UP LED starts to flash when you release the push button Start the following procedure within 4 seconds otherwise the operator will perform automatic SET UP 1 Give the 1st OPEN command the operator performs a deceleration ...

Page 16: ...ush buttons P1 and P2 The radio control LED begins to flash Release both push buttons Press and hold down the memory stored push button the radio control LED lights up on steady beam Approach the radio controls to each other and hold down the push button corresponding to the radio control to be added then release it after a double flash of the radio control LED indicating that storage was executed...

Page 17: ...e unit s inputs and make sure that all the safety devices are correctly connected the relevant LEDs must be lighted Run a few complete cycles to check if the automated system and the accessories connected to it are operating correctly addressing special care to the safety devices and the anti crushing device of the operator Check if the automated system is able to detect an obstacle with a height ...

Page 18: ...g it from the plastic housing Unscrew the 4 screws in the 4 corners of the plastic housing Separate it from the base House the control unit as shown in Fig 36 First hook on the two fastening clips on the coupling on the base Then press lightly until you can hear the hooking snap sound Fig 36 For the connections refer to the specific instructions for the CN60E safety edge and Fig 27 of these instru...

Page 19: ...oeuvre is started Learning is not finished correctly and the SET UP LED flashes to signal a fault The automated system frequently reverses motion during the opening and or closing manoeuvre The automated system detects that the door movement is too difficult Check the balance of the door and make sure that it moves without too much friction Move the door manually using the rod fitting on the door ...

Page 20: ...sion chain or belt pulls the door open to allow access If the automatic mode was set the door closes automatically after pause time has elapsed An opening pulse given during the opening stage has no effect If the semi automatic mode was set a second pulse must be sent to close the leaf again An opening pulse supplied during opening stops movement An opening pulse given during re closing always cau...

Page 21: ...mer 9 Technician Customer 10 Technician Customer Installer Customer Type of system Serial No Installation date Start up PART MODEL SERIAL NUMBER Operator Safety device 1 Safety device 2 Pair of photocells 1 Pair of photocells 2 Control device 1 Control device 2 Radio control Flashing lamp System data System configuration Indication of residual risks and of foreseeable improper use MAINTENANCE REGI...

Page 22: ... dejando inmutadas las características esenciales de los aparatos de aportar en cualquier momento y sin comprometerse a poner al día la presente publicación todas las modificaciones que considere oportunas para el perfeccionamiento técnico o para cualquier otro tipo de exigencia de carácter constructivo o comercial Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich GENI...

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