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BLIZZARD 400-800 C ENC 

10 

532104 - Rev.A

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

4.  INSTALLATION REQUIREMENTS

4.2  ELECTRICAL SYSTEM

4.1  MECHANICAL REQUIREMENTS

L

i

If installing systems that have two opposite opening leaves, two 

BLIZZARD 400-800 C ENC must be installed in a 

MASTER-SLAVE

 con-

figuration. See § 10 before starting to install the product.

 

F

Always shut off the power supply before performing any work.  If 

the disconnect switch is not in view, apply a warning sign stating 

“WARNING - Maintenance in Progress”.

 

!

The electrical system must comply with applicable legislation in the 

country of installation.
Use components and materials with CE marking which are compliant 

with  the  Low Voltage  Directive  2014/35/EU  and  EMC  Directive 

2014/30/EU.
The power supply line for the automation must be fitted with a multi-

pole circuit breaker, with a suitable tripping threshold, a contact ope-

ning distance of at least 3 mm and a breaking capacity that complies 

with current regulations.
The power supply for the automation must be fitted with a 30 mA 

differential switch. 
The metal parts of the structure must be earthed.
Check that the protective earthing system complies with applicable 

regulations in the country of installation.
The electrical cables of the automation system must be of a size and 

insulation class that is compliant with current legislation and laid in 

appropriate rigid or flexible conduits, either above or below ground.
Use separate conduits for the power supply and the 12-24 V control 

devices / accessories cables.
In the case of a Master-Slave configuration, a cable conduit has to be 

installed for the cables that connect the two electronic boards.
Check buried cable plans to ensure that there are no other electrical 

cables in proximity to the planned digging/drilling locations to prevent 

the risk of electrocution.
Check that there are no pipes in the vicinity as well.
The conduit fittings and the cable glands must prevent the entry of 

moisture, insects and small animals.
Protect extension connections using junction boxes with an IP 67 

protection rating or higher.
The overall length of the BUS cables must not exceed 100 m.
It is recommended to install a flashing light in a visible position to 

indicate when it is moving.
The control accessories must be positioned in areas that are always ac-

cessible and not dangerous for the user.  It is recommended to position 

the control accessories within the field of view of the automation.  This 

is mandatory in the case of hold-to-run controls.
If an emergency stop button has been installed, it must be EN13850 

compliant.
Comply with the following heights from the ground:
- control accessories = minimum 150 cm
- emergency buttons = maximum 120 cm
If the manual controls are intended to be used by disabled or infirm 

persons, highlight them with suitable pictograms and make sure that 

these users are able to access them.

The mechanical structural components must comply with the require-

ments of EN 12604.  Before installing the automation, the suitability 

of the mechanical requirements must be established and any work 

that is necessary in order to meet them carried out.
The essential mechanical requirements are as follows:

 

!

Solid ground to support the weight of the gate, the structures present 

and the gearmotor.  Flat, horizontal paving in the area of movement 

of the leaf.  There must be no chance of water accumulating in the 

installation area.
The  structure  (columns,  guides,  mechanical  stops,  leaf  and 

counterweights) must be solid and there must be no risk of detachment 

or collapse (considering the weight of the leaf and the forces applied 

by the gearmotor and wind action).  Perform structural calculations 

where necessary.
The structure must show no signs of corrosion or cracking.
The leaf must remain vertical throughout the entire length of travel, 

with a regular, smooth and uniform movement.  The path along which 

the leaf slides must be perfectly horizontal (the leaf must not have a 

tendency to open or close spontaneously when it is released).
Appropriate devices must be installed to prevent the leaf from falling.
There should be a solid surface on the leaf sufficiently large to attach 

the rack to.
The sliding guides must be in good condition; they must be straight 

and not deformed, they must be fastened securely and there must be 

no obstacles along their entire length.  The diameter of the guide 

wheels must be appropriate for the weight and length of the leaf and 

their profile section must coincide with that of the sliding guide.  The 

number and position of the wheels must ensure an adequate and 

constant distribution of the weight.
A solid guide system for the suspended leaf in the case of a cantilever 

gate.
Presence of upper containing guide to prevent vertical oscillation of 

the leaf.  The leaf must not under any circumstances come out from 

its guides and fall.  Wheels, rollers and bearings in good condition, 

lubricated and free from play or friction.
Presence of external mechanical limit stops to limit the travel of the 

leaf when opening and closing.  The stops must be suitably sized and 

solidly fastened so that they resist any impact of the leaf in the event of 

improper use (leaf pushed and left to slide freely).  The mechanical 

limit stops must be positioned at 50 mm beyond the stop position of 

the leaf, and must ensure that the leaf remains inside its sliding guides.
The thresholds and protrusions of the paving must be appropriately 

shaped in order to prevent the risk of sliding or slipping.
For the creation of detection loops, refer to the specific instructions.
Presence of a safety area between the wall (or other fixed element) 

and the furthest protruding part of the open leaf, to protect against 

the risk of persons becoming trapped/crushed.  Alternatively, check 

that the opening force required falls within the maximum permissible 

limits according to applicable standards and legislation.
Presence of safety areas between the fixed and moving parts, to protect 

against the risk of hands being trapped.  Alternatively, apply protec-

tive elements that prevent fingers from being introduced.
Presence of a safety area between the paving and lower edge of the 

leaf, along its entire path, providing protection from the risk of feet 

becoming caught in and crushed beneath the wheels.  Alternatively, 

apply protective elements preventing the introduction of feet.
No sharp edges or protruding parts should be present to ensure there are 

no cutting, hooking or perforation hazards.  Alternatively, eliminate 

or protect any sharp edges and protruding parts.
No slots or openings should be present on the sliding leaf or the fencing 

to prevent the creation of a shearing hazard.  Alternatively, apply 

protective mesh to any such openings.  The mesh should be sufficien-

tly fine to prevent introduction of body parts requiring protection, in 

relation to the distance between the fixed and moving parts.
For the minimum dimensions to prevent crushing/shearing of body 

parts, refer to EN 349.  For the safety distances required to prevent 

danger zones being reached, refer to ISO 13857.
If the area of installation gives rise to the risk of impact by vehicles, 

provide an appropriate protective structure to protect the gearmotor.

 

Summary of Contents for BLIZZARD 400 C ENC

Page 1: ...BLIZZARD 400 C ENC BLIZZARD 800 C ENC...

Page 2: ...ts reserved No part of this manual may be reproduced archived distributed to third parties nor copiedinanyotherway inanyformatandwithanymeans beitelectronic mechanical or by photocopying without prior...

Page 3: ...ration 14 5 6 Installing the Rack 15 5 7 Adjustments and checks 17 6 SPRINT M24 BOARD 18 6 1 Connections 19 7 START UP 22 7 1 Power supply and earthing 22 7 2 LEDs check 22 7 3 Installation of the lim...

Page 4: ...tion Gearmotors for sliding gates Model BLIZZARD 400 C ENC BLIZZARD 800 C ENC The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applie...

Page 5: ...uired by law among other things to carry out a risk analysis of the machine automatic gate in its entirety and take protective measures to fulfil the essential safety requirements specified in Annex I...

Page 6: ...contained in the instructions and warning tables at the beginning of the paragraphs Always comply with the safety recommendations Only the installer and or maintenance technician is authorised to wor...

Page 7: ...an those specified or use them for purposes not intended and authorised by their respective manufacturers Do not allow water jets of any type or size to come into direct contact with the gear motor Do...

Page 8: ...e if there is a mains power supply failure L L Revision 1 battery kits are not compatible the revision number must be 1A or higher Check the revision number on the label of the battery kit board 3 4 E...

Page 9: ...tor with integrated encoder 4 Electronic board SPRINT M24 5 Magnetic limit switches 6 Release device 7 Battery kit compartment 8 Earth connection 9 Power cable clamps 10 Z16 module 4 pinion 7 Installa...

Page 10: ...eights mustbesolidandtheremustbenoriskofdetachment or collapse considering the weight of the leaf and the forces applied by the gearmotor and wind action Perform structural calculations where necessar...

Page 11: ...ILL BIT of specified sizes M8 THREAD CUTTER of specified sizes for steel rack to be screwed on LEVEL 1 Mains power supply 3 x 1 5mm2 2 Circuit breaker 3 Junction box 4 Blizzard gearmotor 5 Bus G WayTX...

Page 12: ...8 90 0 50 50 7 90 0 50 95 288 132 50 6 288 132 Translation of the original instructions ENGLISH POSITIONING THE NYLON RACK Foundation Nylon rack 5 2 INSTALLATION DIMENSIONS POSITIONING THE FOUNDATION...

Page 13: ...The foundation plate and corresponding hardware are accessories which are not included 1 Assemblethefoundationplateasshownin 11 tightentheM10 nuts and lock nuts supplied using two hex spanners 2 Make...

Page 14: ...port nuts 14 1 5 Fit four M10 lock nuts and four washers supplied together with the foundation plate as shown in 14 2 6 Makesurethereisadistanceof13 5mmbetweenthepinionandtheleaf 5 2 7 Useaspiritlevel...

Page 15: ...ents if the guide were to move downwards 16 1 if an element of the rack needs to be shortened cut it using an angle grinder away from the slot 19 2 Open the leaf manually 3 Rest an element of the rack...

Page 16: ...inion Repeat steps 3 5 for the other fixing points 7 Move the leaf Rest the next element of the rack on the pinion so that it is touching the previous element Line up the teeth by resting them on an e...

Page 17: ...n angle grinder away from the slot 25 5 7 ADJUSTMENTS AND CHECKS RISKS PERSONAL PROTECTIVE EQUIPMENT L L The operations described in this section are fundamentally important to the integrity and opera...

Page 18: ...utputW L J17 Connector for encoder J18 Terminal board for motor IC14 Limit switch sensor F1 Mains power supply fuse KEY DL1 Signalling LED Bus G Way device active BUS DL2 Diagnostic LED Bus G Way BUS...

Page 19: ...ntact if active commands the closing of the gate L L If logic b or C are used the input OPEN B must be configured as CLOSE in Advanced programming Ob 02 3 STOP N C stop contact Can be configured in Ad...

Page 20: ...lls and safety edges to be installed Connect the Bus devices in parallel to terminal J4 of the SPRINT M24 board 38 The Bus photocells and safety edges connection has no polarity L L The maximum permit...

Page 21: ...configured as SAFE in Advanced Programming Ob SP L L It is possible to modify the way the reverse on obstacle function works in Advanced Programming IP A Fail Safe test can be carried out on N C cont...

Page 22: ...power supply PE Earth do not remove the wire N Neutral L Phase 4 Secure the mains power cable using the appropriate clamp 42 1 5 Secure the other cables in the appropriate clamp 42 2 6 Switch on power...

Page 23: ...two washers supplied 44 2 10 Manually move the gate to its open position and check that the FCA opening limit switch LED turns off Otherwise adjust the position of the limit switch using the slots 7...

Page 24: ...stable from 00 to 59 sec in 1 second steps If 59 is exceeded the display changes to indicate minutes and tens of seconds separated by a dot with adjustment in steps of 10 seconds up to a maximum of 9...

Page 25: ...andopeninpause flashing during closing off when gate closed 01 Courtesy light active for the opening movement and for a further 90 s 00 O1 OUTPUT OUT 00 Always active 01 Fail Safe test on SAFE input 0...

Page 26: ...Logic AP requires only one command OPENwhenthegateisclosed causesittoopen Afterthepause time the gate closes automatically OPEN when the gate is open in pause stops the gate in the open state automat...

Page 27: ...ited Bus line error 3 Check the status of the Bus LEDs according to the following table STATUS MEANING DL1 BUS At least one Bus device is engaged active DL1 BUS No Bus device is engaged active DL2 BUS...

Page 28: ...tch engaged S3 Gate opening movement S4 Opening limit switch engaged 01 Setup procedure completed Gate open 8 FINAL OPERATIONS RISKS PERSONAL PROTECTIVE EQUIPMENT 1 Make sure that the forces generated...

Page 29: ...already been memorised Press and hold down the button of the radio control to be memorised The LED of the radio control to be memorised flashes twice indicating that it has been memorised 4 Press the...

Page 30: ...the electronic board 4 Switch on power to the system 10 MASTER SLAVE If installing systems that have two opposite opening leaves two BLIZZARD 400 800 C ENC must be installed The first referred to as...

Page 31: ...ided for are respected 12 Check that the manual release operates correctly when the release mechanism is activated it must only be possible to move the gate manually 6 Check that the caps on the locks...

Page 32: ...persons animals or objects Do not allow children to approach or play in the area of operation of the automation system Do not try to prevent the movement of the automation system Do not climb on hold...

Page 33: ......

Page 34: ...Sede legale FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 758518 www geniusg com BLIZZARD 400 800 C ENC 34 532104 Rev A...

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