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BLIZZARD 400-800 C ENC 

532104 - Rev.A

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

1.  INTRODUCTION TO THIS INSTRUCTION MANUAL

RECYCLING AND DISPOSAL - The materials used in manufacturing, the batteries 

and any electronic components must not be sent to landfill. They must be taken 

to authorised recycling and disposal centres.

FIGURE  E.g.: 

 1

-3  see Figure 1 - detail 3.

TABLE  E.g.: 

 1

   see Table 1.

§

CHAPTER/SECTION E.g.: §1.1  see section 1.1.

1.1  MEANING OF THE SYMBOLS USED

  

1

 

Symbols: notes and warnings on the instructions

F

WARNING ELECTRIC SHOCK HAZARD - The operation or stage described 

must be performed following the supplied instructions and applicable safety 

regulations.

!

WARNING, PERSONAL INJURY HAZARD OR RISK OF DAMAGE TO COMPO-

NENTS - The procedure or step described must be carried out following the 

instructions provided and according to the applicable safety regulations.

i

WARNING - Details and specifications which must be respected in order to 

ensure that the system operates correctly.

  

3

 

Symbols: personal protective equipment

Personal protective equipment must be worn to protect against hazards (e.g. crushing, 

cutting, shearing etc.):

Obligation to wear mask/goggles to protect the eyes from the risk of frag-

ments due to the use of drill or welder.

Obligation to wear work gloves.

Obligation to wear safety footwear.

This manual provides the correct procedures and requirements 

for installing BLIZZARD 400-800 C ENC and maintaining it in a safe 

condition.
When drafting the manual, the results of the risk assessment con-

ducted by FAAC S.p.A. on the entire product life cycle have been taken 

into account in order to implement effective risk reduction measures.
The following stages of the life cycle of the product have been con-

sidered:

 

-

Delivery/handling

 

-

Assembly and installation

 

-

Set-up and commissioning

 

-

Operation

 

-

Maintenance/troubleshooting

 

-

Disposal at the end of the product’s life cycle

Risks arising from installation and using the product have been taken 

into consideration; these include:

 

-

Risks for the installation/maintenance technician (technical 

personnel)

 

-

Risks for the user of the automation system

 

-

Risks to product integrity (damage)

In Europe, the automation of a gate falls under the Machinery Directive 

2006/42/EC and the corresponding harmonised standards.  Anyone 

automating a gate (new or existing) is classified as the Manufacturer 

of the Machine.  They are therefore required by law, among other 

things, to carry out a risk analysis of the machine (automatic gate in 

its entirety) and take protective measures to fulfil the essential safety 

requirements specified in Annex I of the Machinery Directive.
FAAC S.p.A. recommends that you always comply with the EN 12453 

standard and in particular that you adopt the safety criteria and de-

vices indicated, without exception, including the dead-man function.
This  manual  also  contains  general  information  and  guidelines, 

which are purely illustrative and not exhaustive, in order to facilitate 

the activities carried out by the Manufacturer of the Machine in all 

respects with regard to carrying out the risk analysis and drafting 

the instructions for use and maintenance of the machine. It should 

be clearly understood that FAAC S.p.A. accepts no liability for the 

reliability and/ or completeness of the above instructions.  As such, 

the manufacturer of the machine must carry out all the activities 

required by the Machinery Directive and the corresponding harmo-

nised standards on the basis of the actual condition of the locations 

and structures where the product BLIZZARD 400-800 C ENC will 

be installed, prior to commissioning the machine. These activities 

include the analysis of all the risks associated with the machine and 

subsequent implementation of all safety measures intended to fulfil 

the essential safety requirements.
This manual contains references to European standards.  The au-

tomation of a gate must fully comply with any laws, standards and 

regulations applicable in the country where installation will take place.

L

i

Unless otherwise specified, the measurements provided in the instruc-

tions are in mm.

  

2

 

Symbols: safety signs and symbols (EN ISO 7010)

GENERIC HAZARD
Personal injury hazard or risk of damage to components.

ELECTROCUTION HAZARD
Risk of electric shock from live parts.
CRUSHING HAZARD, DANGER TO THE MUSCULOSKELETAL SYSTEM
Risk of musculoskeletal crushing - Personal injury hazard when manually 

lifting heavy loads.
BURNING OR SCALDING HAZARD
Risk of burns due to the presence of high-temperature parts.

CRUSHING HAZARD
Risk of crushing to the hands/feet due to the presence of heavy parts.

CUTTING/AMPUTATION/PIERCING HAZARD
Cutting hazard due to the presence of sharp components or the use of 

pointed/sharp tools (drill).

SHEARING HAZARD
Risk of shearing from moving parts.

RISK OF IMPACT/CRUSHING
Risk of impact or crushing due to moving parts.

COLLISION WITH FORKLIFT TRUCKS HAZARD
Risk of collision/impact with forklift trucks.

Summary of Contents for BLIZZARD 400 C ENC

Page 1: ...BLIZZARD 400 C ENC BLIZZARD 800 C ENC...

Page 2: ...ts reserved No part of this manual may be reproduced archived distributed to third parties nor copiedinanyotherway inanyformatandwithanymeans beitelectronic mechanical or by photocopying without prior...

Page 3: ...ration 14 5 6 Installing the Rack 15 5 7 Adjustments and checks 17 6 SPRINT M24 BOARD 18 6 1 Connections 19 7 START UP 22 7 1 Power supply and earthing 22 7 2 LEDs check 22 7 3 Installation of the lim...

Page 4: ...tion Gearmotors for sliding gates Model BLIZZARD 400 C ENC BLIZZARD 800 C ENC The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applie...

Page 5: ...uired by law among other things to carry out a risk analysis of the machine automatic gate in its entirety and take protective measures to fulfil the essential safety requirements specified in Annex I...

Page 6: ...contained in the instructions and warning tables at the beginning of the paragraphs Always comply with the safety recommendations Only the installer and or maintenance technician is authorised to wor...

Page 7: ...an those specified or use them for purposes not intended and authorised by their respective manufacturers Do not allow water jets of any type or size to come into direct contact with the gear motor Do...

Page 8: ...e if there is a mains power supply failure L L Revision 1 battery kits are not compatible the revision number must be 1A or higher Check the revision number on the label of the battery kit board 3 4 E...

Page 9: ...tor with integrated encoder 4 Electronic board SPRINT M24 5 Magnetic limit switches 6 Release device 7 Battery kit compartment 8 Earth connection 9 Power cable clamps 10 Z16 module 4 pinion 7 Installa...

Page 10: ...eights mustbesolidandtheremustbenoriskofdetachment or collapse considering the weight of the leaf and the forces applied by the gearmotor and wind action Perform structural calculations where necessar...

Page 11: ...ILL BIT of specified sizes M8 THREAD CUTTER of specified sizes for steel rack to be screwed on LEVEL 1 Mains power supply 3 x 1 5mm2 2 Circuit breaker 3 Junction box 4 Blizzard gearmotor 5 Bus G WayTX...

Page 12: ...8 90 0 50 50 7 90 0 50 95 288 132 50 6 288 132 Translation of the original instructions ENGLISH POSITIONING THE NYLON RACK Foundation Nylon rack 5 2 INSTALLATION DIMENSIONS POSITIONING THE FOUNDATION...

Page 13: ...The foundation plate and corresponding hardware are accessories which are not included 1 Assemblethefoundationplateasshownin 11 tightentheM10 nuts and lock nuts supplied using two hex spanners 2 Make...

Page 14: ...port nuts 14 1 5 Fit four M10 lock nuts and four washers supplied together with the foundation plate as shown in 14 2 6 Makesurethereisadistanceof13 5mmbetweenthepinionandtheleaf 5 2 7 Useaspiritlevel...

Page 15: ...ents if the guide were to move downwards 16 1 if an element of the rack needs to be shortened cut it using an angle grinder away from the slot 19 2 Open the leaf manually 3 Rest an element of the rack...

Page 16: ...inion Repeat steps 3 5 for the other fixing points 7 Move the leaf Rest the next element of the rack on the pinion so that it is touching the previous element Line up the teeth by resting them on an e...

Page 17: ...n angle grinder away from the slot 25 5 7 ADJUSTMENTS AND CHECKS RISKS PERSONAL PROTECTIVE EQUIPMENT L L The operations described in this section are fundamentally important to the integrity and opera...

Page 18: ...utputW L J17 Connector for encoder J18 Terminal board for motor IC14 Limit switch sensor F1 Mains power supply fuse KEY DL1 Signalling LED Bus G Way device active BUS DL2 Diagnostic LED Bus G Way BUS...

Page 19: ...ntact if active commands the closing of the gate L L If logic b or C are used the input OPEN B must be configured as CLOSE in Advanced programming Ob 02 3 STOP N C stop contact Can be configured in Ad...

Page 20: ...lls and safety edges to be installed Connect the Bus devices in parallel to terminal J4 of the SPRINT M24 board 38 The Bus photocells and safety edges connection has no polarity L L The maximum permit...

Page 21: ...configured as SAFE in Advanced Programming Ob SP L L It is possible to modify the way the reverse on obstacle function works in Advanced Programming IP A Fail Safe test can be carried out on N C cont...

Page 22: ...power supply PE Earth do not remove the wire N Neutral L Phase 4 Secure the mains power cable using the appropriate clamp 42 1 5 Secure the other cables in the appropriate clamp 42 2 6 Switch on power...

Page 23: ...two washers supplied 44 2 10 Manually move the gate to its open position and check that the FCA opening limit switch LED turns off Otherwise adjust the position of the limit switch using the slots 7...

Page 24: ...stable from 00 to 59 sec in 1 second steps If 59 is exceeded the display changes to indicate minutes and tens of seconds separated by a dot with adjustment in steps of 10 seconds up to a maximum of 9...

Page 25: ...andopeninpause flashing during closing off when gate closed 01 Courtesy light active for the opening movement and for a further 90 s 00 O1 OUTPUT OUT 00 Always active 01 Fail Safe test on SAFE input 0...

Page 26: ...Logic AP requires only one command OPENwhenthegateisclosed causesittoopen Afterthepause time the gate closes automatically OPEN when the gate is open in pause stops the gate in the open state automat...

Page 27: ...ited Bus line error 3 Check the status of the Bus LEDs according to the following table STATUS MEANING DL1 BUS At least one Bus device is engaged active DL1 BUS No Bus device is engaged active DL2 BUS...

Page 28: ...tch engaged S3 Gate opening movement S4 Opening limit switch engaged 01 Setup procedure completed Gate open 8 FINAL OPERATIONS RISKS PERSONAL PROTECTIVE EQUIPMENT 1 Make sure that the forces generated...

Page 29: ...already been memorised Press and hold down the button of the radio control to be memorised The LED of the radio control to be memorised flashes twice indicating that it has been memorised 4 Press the...

Page 30: ...the electronic board 4 Switch on power to the system 10 MASTER SLAVE If installing systems that have two opposite opening leaves two BLIZZARD 400 800 C ENC must be installed The first referred to as...

Page 31: ...ided for are respected 12 Check that the manual release operates correctly when the release mechanism is activated it must only be possible to move the gate manually 6 Check that the caps on the locks...

Page 32: ...persons animals or objects Do not allow children to approach or play in the area of operation of the automation system Do not try to prevent the movement of the automation system Do not climb on hold...

Page 33: ......

Page 34: ...Sede legale FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 758518 www geniusg com BLIZZARD 400 800 C ENC 34 532104 Rev A...

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