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Part No. 52709
Genie Z-45/25 & Genie Z-45/25J
First Edition • Second Printing
Section Four
Scheduled Maintenance Procedures
,
continued
E-1
Test or Replace the Hydraulic Oil .................................................................. 4 - 70
E-2
Change or Recondition the Engine Coolant - Ford Models ........................... 4 - 72
E-3
Change the Fuel Hoses ................................................................................ 4 - 74
E-4
Check the Toothed Belt - Deutz Diesel Models ............................................. 4 - 77
E-5
Check the Engine Valve Clearance - Ford Models ........................................ 4 - 77
E-6
Check the Engine Cylinder Compression - Ford Models ............................... 4 - 77
E-7
Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models ........... 4 - 77
E-8
Replace the Timing Belt - Ford Models ......................................................... 4 - 77
E-9
Grease the Steer Axle Wheel Bearings, 2WD Models .................................. 4 - 78
Section Five
Troubleshooting Flow Charts
Introduction ............................................................................................................... 5 - 1
Fault Codes .............................................................................................................. 5 - 3
1
Engine Will Not Crank Over ............................................................................ 5 - 6
2
Engine Cranks Over But Will Not Start - Ford Models ..................................... 5 - 8
2A
Engine Runs While Cranking Then Dies ....................................................... 5 - 10
3
Engine Cranks Over But Will Not Start - Diesel Models ................................ 5 - 11
4
Engine Will Not Start On LPG, But Will Start On Gasoline - Ford Models ..... 5 - 14
5
Engine Will Not Start On Gasoline, But Will Start On LPG - Ford Models ..... 5 - 16
6
Engine High Idle Inoperative - Ford Models .................................................. 5 - 17
7
Engine Low Idle Inoperative - Ford Models ................................................... 5 - 18
8
Engine High Idle Inoperative - Diesel Models ................................................ 5 - 19
9
Engine Low Idle Inoperative - Diesel Models ................................................. 5 - 21
10
All Functions Inoperative, Engine Starts and Runs ....................................... 5 - 22
11
All Lift and Steer Functions Inoperative, Drive Functions Operational ........... 5 - 23
ix
TABLE OF CONTENTS
Summary of Contents for Z-45 XC
Page 1: ...First Edition Second Printing Part No 52709 Service Manual From Serial number 9998 to 21179...
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Page 346: ...2WD Hydraulic Schematic First Edition Second Printing Section 6 Schematics...
Page 348: ...4WD Hydraulic Schematic First Edition Second Printing Section 6 Schematics...