Part No. 62401
Genie S-100 • S-105 • S-120 • S-125
7 - 32
Section 7 • Repair Procedures
First Edition • First Printing
BOOM COMPONENTS
3 Remove the external snap rings from the pivot
pins at each end of the 3-link section to be
removed.
4 Lift up the hoses and cables and carefully
remove the damaged 3-link section of cable
track.
Component damage hazard.
Hoses and cables can be
damaged if they are kinked or
pinched.
5 Remove the snap-on spacers from the
replacement section of cable track.
6 Lift up the hoses and cables and carefully insert
the new 3-link section of cable track.
Component damage hazard.
Hoses and cables can be
damaged if they are kinked or
pinched.
7 Connect the ends of the replacement cable
track section to the existing cable track using
the pivot pins and external snap rings.
Be sure that the pivot pins are
installed from the inside out so the
external snap rings are on the
outside of the cable track.
8 Install the cable track snap-on spacers.
4-2
Boom
How to Shim the Boom
1 Measure each upper, side and lower wear pad.
Boom wear pad specifications
1
/
2
inch
Minimum thickness
12.7 mm
Note: If a wear pad is not less than specification,
perform the following procedure.
2 Remove the retaining fasteners from the
appropriate black plastic boom tube cover at the
platform end of the boom. Remove the cover.
3 Extend the boom until the wear pads are
accessible.
4 Loosen the wear pad mounting fasteners.
5 Fit as many shims as can be installed by hand.
6 Tighten the mounting fasteners.
7 Remove the boom end cover retaining fasteners
at the pivot end of the boom. Remove the boom
end cover from the machine.
8 Remove the boom side inspection cover
retaining fasteners from the boom at the pivot
end of the boom. Remove the boom inspection
cover from the machine to access boom 3 wear
pads.
9 Loosen the wear pad mounting fasteners.
10 Fit as many shims as can be installed by hand.
11 Tighten the mounting fasteners.
12 Replace the covers.
13 Extend and retract the boom through an entire
cycle. Check for tight spots that may cause
binding of the boom.
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REV A
Summary of Contents for S-100
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