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Genie GC-1530, Service Manual

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Genie GC-1530 Service Manual Download Page 57

Section 3 • Scheduled Maintenance Procedures

June 2012

Part No. 228901

GS-30 • GS-32 • GS-46 • GS-47

3 - 31

CHECKLIST

C

PROCEDURES

C-3
Replace the Hydraulic Tank
Breather Cap - 

Models with

Optional Hydraulic Oil

Genie requires that this procedure be performed
every 500 hours or semi-annually, whichever
comes first.

The hydraulic tank is a vented-type tank. The
breather cap has an internal air filter that can
become clogged or, over time, can deteriorate. If
the breather cap is faulty or improperly installed,
impurities can enter the hydraulic system which
may cause component damage. Extremely dirty
conditions may require that the cap be inspected
more often.

1 Remove and discard the hydraulic tank breather

cap.

2 Install a new cap onto the tank.

Summary of Contents for GC-1530

Page 1: ......

Page 2: ...ion 228901 Rev B January 2012 Fifth Edition Second Printing Genie is a registered trademark of Terex South Dakota in the U S A and many other countries GS is a trademark of Terex South Dakota Inc Prin...

Page 3: ...27 4 28 4 29 4 30 4 32 4 33 4 60 4 68 4 78 4 90 4 103 4 105 4 108 4 111 4 115 4 119 4 120 5 Diagnos 5 2 5 4 5 5 5 6 5 7 5 8 5 10 5 12 5 15 5 16 5 18 5 21 6 Schem All legends diagrams and schematics B...

Page 4: ...ription REFERENCE EXAMPLES Section 3_Maintenance B 3 Section 4_Repair Procedure 4 2 Section 5_Diagnostic Codes All charts Section 6_Schematics Legends diagrams and schematics Electronic Version Click...

Page 5: ...June 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 v INTRODUCTION Serial Number Legend...

Page 6: ...identified in the operator s manual are also safety hazards when maintenance and repair procedures are performed Do Not Perform Maintenance Unless You are trained and qualified to perform maintenance...

Page 7: ...ed and well lit SAFETY RULES Personal Safety Any person working on or around a machine must be aware of all known safety hazards Personal safety and the continued safe operation of the machine should...

Page 8: ...cations 2 3 Hydraulic Specifications 2 5 Manifold Component Specifications 2 6 Hydraulic Hose and Fitting Torque Specifications 2 8 SAE and Metric Fasteners Torque Charts 2 10 Section 3 Scheduled Main...

Page 9: ...il Analysis 3 20 B 13 Inspect the Hydraulic Tank Cap Venting System 3 20 B 14 Check the Module Tray Latch Components 3 21 B 15 Inspect the Voltage Inverter if equipped 3 22 B 16 Test the Down Limit Sw...

Page 10: ...raulic Tank 3 1 Hydraulic Tank 4 15 Hydraulic Pump 4 1 Function Pump 4 16 Manifolds 5 1 Function Manifold Components GS 1530 GS 1532 GS 1930 and GS 1932 4 18 5 2 Function Manifold Components GS 2032 G...

Page 11: ...nts 4 39 Scissor Components 9 1 Scissor Assembly GS 1530 and GS 1532 4 41 9 2 Scissor Assembly GS 1930 and GS 1932 4 51 9 3 Scissor Assembly GS 2032 and GS 2046 4 61 9 4 Scissor Assembly GS 2632 and G...

Page 12: ...with Load Sense all machines except GS 3232 5 5 GCON I O Map without Load Sense GS 3232 only 5 6 GCON I O Map with Load Sense GS 3232 only 5 7 Operational Indicator Codes 5 8 Diagnostic Trouble Codes...

Page 13: ...ctrical Symbols Legend 6 6 Electrical Schematics ANSI and CSA Models GS 1530 1532 1930 1932 from serial number GS3010A 110000 to GS3011A 110827 6 8 GS 1530 1532 1930 1932 from serial number GS3011A 11...

Page 14: ...erial number GS3011A 110828 from serial number GS3011C 10000 6 36 GS 2032 and GS 2632 from serial number GS3211A 110000 from serial number GS3212C 10000 6 40 GS 3232 from serial number GS3211A 110000...

Page 15: ...r GS3010A 110000 from serial number GS3011C 10000 6 61 GS 2032 GS 2632 and GS 3232 from serial number GS3211A 110000 from serial number GS3212C 10000 GS 2046 GS 2646 and GS 3246 from serial number GS4...

Page 16: ...June 2012 GS 30 GS 32 GS 46 GS 47 Part No 228901 xvi This page intentionally left blank...

Page 17: ...ption All models except GS 4047 Voltage 6V DC Group GC2 Type 6V AGM Quantity 4 Battery capacity maximum C20 200AH Reserve capacity 25A rate 380 minutes Weight each 62 lbs 28 kg Platform Overload Press...

Page 18: ...llons All other models 18 liters Tires and wheels GS 1530 GS 1532 GS 1930 GS 1932 Tire size solid rubber 12 x 4 5 in 30 5 x 11 4 cm Tire contact area 9 sq in 58 cm2 Castle nut torque dry 300 ft lbs 40...

Page 19: ...12 2 m 24 8 sec Platform raised 0 5 mph 40 ft 55 sec 0 8 km h 12 2 m 55 sec GS 4047 Platform stowed fast 2 0 mph 40 ft 13 7 sec 3 2 km h 12 2 m 13 7 sec Platform stowed slow 1 0 mph 40 ft 27 4 sec 1...

Page 20: ...up fast mode 28 to 32 seconds Platform up slow mode 58 to 62 seconds Platform down 22 to 26 seconds GS 3232 and GS 3246 Platform up fast mode 55 to 59 seconds Platform up slow mode 108 to 112 seconds...

Page 21: ...hell Tellus S2 V 32 Shell Tellus S2 V 46 Chevron Aviation A Arnica 32 Continued use of Chevron Aviation A hydraulic fluid when ambient temperatures are consistently above 32 F 0 C may result in compon...

Page 22: ...lief valve pressure 3000 psi 206 bar Steer relief valve pressure 1500 psi 103 bar Outrigger manifold Relief valve pressure maximum 3500 psi 241 bar Check valve manifold GS 1530 GS 1532 GS 1930 GS 1932...

Page 23: ...oid valve 3 position 4 way 19 20V DC with diode schematic item E Solenoid valve 2 position 4 way 19 20V DC with diode schematic item H and AI Solenoid valve 2 position 2 way N C 25 20V DC with diode s...

Page 24: ...size Thread Size Flats 4 7 16 20 2 6 9 16 18 1 1 4 8 3 4 16 1 10 7 8 14 1 12 1 1 16 12 1 16 1 5 16 12 1 20 1 5 8 12 1 24 1 7 8 12 1 SAE O ring Boss Port tube fitting installed into Aluminum SAE Dash...

Page 25: ...sened Figure 1 a hydraulic hose b hex nut c reference mark d body hex fitting b c a d Torque Procedure JIC 37 fittings 1 Align the tube flare hex nut against the nose of the fitting body body hex fitt...

Page 26: ...m in lbs N m in lbs N m in lbs N m in lbs N m 20 80 9 100 11 3 110 12 4 140 15 8 130 14 7 28 90 10 1 120 13 5 120 13 5 160 18 140 15 8 ft lbs N m ft lbs N m ft lbs N m ft lbs N m ft lbs N m 18 13 17 6...

Page 27: ...Platform in the stowed position Key switch in the off position with the key removed The red Emergency Stop button in the off position at both ground and platform controls Wheels chocked All external A...

Page 28: ...paration report to use for each inspection Store completed forms as required Maintenance Schedule There are five types of maintenance inspections that must be performed according to a schedule daily q...

Page 29: ...on Tests Use this form to record the results Place a check in the appropriate box after each part is completed Follow the instructions in the operator s manual If any inspection receives an N remove t...

Page 30: ...Section 3 Scheduled Maintenance Procedures January 2012 3 4 GS 30 GS 32 GS 46 GS 47 Part No 228901 This page intentionally left blank...

Page 31: ...raulic oil Comments Checklist A Y N R A 1 Inspect the manuals and decals A 2 Pre operation inspection A 3 Function tests Perform after 40 hours A 4 30 day service Perform every 100 hours A 5 Grease st...

Page 32: ...t the operator s and safety manuals are present and complete in the storage container on the platform 2 Examine the pages of each manual to be sure that they are legible and in good condition Result T...

Page 33: ...to determine if routine maintenance procedures are required Complete information to perform this procedure is available in the appropriate operator s manual Refer to the Operator s Manual on your mac...

Page 34: ...e the Hydraulic Tank Return Filter Element A 5 Grease the Steer Yokes Genie specifications require that this procedure be performed every 100 hours of operation Regular application of lubrication to t...

Page 35: ...corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables 4 Be sure that the battery retainers and cable connections are tight 5 Fully charge the batteries Allo...

Page 36: ...ty from 1 269 to 1 218 The battery is still usable but at a lower performance so will need to be recharged more often Proceed to step 11 Result One or more battery cells display a specific gravity fro...

Page 37: ...ounds and the LEDs blink one time correct the charger connections at the fuse and battery The charger will then operate correctly and begin charging the batteries If simultaneously the charger alarm s...

Page 38: ...ule tray Scissor arms Platform controls 3 Inspect for a liberal coating of dielectric grease in the following locations Between the ECM and platform controls All wire harness connectors Level sensor 4...

Page 39: ...ssive pitting Electrocution burn hazard Contact with hot or live circuits could result in death or serious injury Remove all rings watches and other jewelry Note Replace the contactor if any damage is...

Page 40: ...pull out the red Emergency Stop button to the on position at both the ground and platform controls 2 Push in the red Emergency Stop button at the ground controls to the off position Result No machine...

Page 41: ...ocedure be performed every 250 hours or quarterly whichever comes first Proper key switch action and response is essential to safe machine operation The machine can be operated from the ground or plat...

Page 42: ...itch to platform control and pull out the red Emergency Stop button to the on position at both the ground and platform controls 3 Lower the platform to the stowed position 4 Choose a point on the mach...

Page 43: ...the on position at both the ground and platform controls 3 Lower the platform to the stowed position 4 Choose a point on the machine i e contact patch of a tire as a visual reference for use when cros...

Page 44: ...on position at both the ground and platform controls 3 Press and hold the high or low speed lift enable button 4 Press the platform up button 5 Raise the platform approximately 4 feet 1 2 m from the...

Page 45: ...pull out the red Emergency Stop button to the on position at both the ground and platform controls 3 Lower the platform to the stowed position 4 Press the drive speed select button until the low drive...

Page 46: ...the oil when it fails the test See E 1 Test or Replace the Hydraulic Oil B 13 Inspect the Hydraulic Tank Cap Venting System Genie requires that this procedure be performed quarterly or every 250 hour...

Page 47: ...the module tray latch components in good condition is essential to good performance and service life Failure to detect worn out latch components may result in module trays opening unexpectedly creatin...

Page 48: ...AC power If the right fault LED 123 blinks one time the power draw is too high The tool being used requires too much power to operate or is being used at or near the limit of the inverter for an exten...

Page 49: ...tform control cable down the scissor stack to the alarm bracket on the chassis deck Tag and disconnect the platform control cable from the ECM cable at the 6 pin Deutsch connector 8 Securely install t...

Page 50: ...ioning properly Result The ground controls LCD does not display PHS POTHOLE GUARDS STUCK and the platform controls LED does not display PHS The alarm does not sound Replace the down limit switch 16 Ra...

Page 51: ...D does not display LL MACHINE TILTED and the platform controls LED does not display LL The alarm does not sound and the platform continues to lift after the pothole guards are deployed Adjust or repla...

Page 52: ...tform controls LED does not display PHS The alarm does not sound and the machine will continue to lift the platform after the pothole guards are deployed Adjust or replace the pothole limit switch LCD...

Page 53: ...afety arm when lowering the platform 4 While raising the platform from the ground controls push the arm of the up limit switch towards the steer end of the machine to activate the limit switch Result...

Page 54: ...n 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5 At the ground control turn the key switch to the off position and push in the...

Page 55: ...low 15 Using the negative post of a multimeter probe securely fit the post into pin B of the platform height sensor cable rubber boot Refer to the illustration below 16 Turn the key switch to ground c...

Page 56: ...ion in the event the platform is overloaded Models equipped with the platform overload option are provided with two additional machine control components the overload pressure transducer and the platf...

Page 57: ...semi annually whichever comes first The hydraulic tank is a vented type tank The breather cap has an internal air filter that can become clogged or over time can deteriorate If the breather cap is fau...

Page 58: ...tration 1 Result The measurement is 0 90 inch 22 9 mm or more Proceed to step 2 Result The measurement is less than 0 90 inch 22 9 mm Replace both wear pads Refer to Repair Procedure 9 1 or 9 2 How to...

Page 59: ...5 or 9 6 How to Replace the Scissor Arm Wear Pads 2 Measure the distance between the number one outer arm cross tube and the fork lift tube at the battery pack side of the non steer end of the machine...

Page 60: ...The hydraulic tank return filter is mounted on the function manifold next to the hydraulic power unit 1 Clean the area around the oil filter Remove the filter with an oil filter wrench 2 Apply a thin...

Page 61: ...lt in death or serious injury Remove all rings watches and other jewelry 2 Open the power unit module tray 3 Tag and disconnect the hydraulic tank return hard line from the hydraulic filter head and r...

Page 62: ...hydraulic filter head and torque to specification Refer to Section 2 Specifications 12 Fill the tank with hydraulic oil until the fluid is at the FULL indicator on the hydraulic tank Do not overfill 1...

Page 63: ...t both ground and platform controls Wheels chocked All external AC power supply disconnected from the machine About This Section Most of the procedures in this section should only be performed by a tr...

Page 64: ...al control handle and drive steer enable switch JC9 d alarm H1 Operational Indicator Codes These codes are generated by the electrical system to indicate machine operating status During normal operati...

Page 65: ...ly charged circuits could result in death or serious injury Remove all rings watches and other jewelry Component damage hazard Electrostatic discharge ESD can damage printed circuit board components M...

Page 66: ...times when handling printed circuit boards OR use a grounded wrist strap 7 Carefully remove the joystick fasteners 8 Carefully remove the joystick from the platform control box Torque specifications J...

Page 67: ...x Open the control box 5 Disconnect the white wires from the Emergency Stop base Electrocution burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all...

Page 68: ...s allows the platform to be raised or lowered at the ground controls Note Steer and drive functions are not available at the ground controls When the ECM is in the set up mode the ground controls are...

Page 69: ...CH See example below Result The display at the ground controls will show the machine model and hour meter information After 3 seconds the machine model will not show on the display See example below 2...

Page 70: ...ard This procedure must only be performed by a trained service professional Attempting this procedure without the necessary skills could result in death or serious injury Note Select a test area that...

Page 71: ...is felt Release the handle 5 Measure the distance between the base of the handle and cable mounting nut Result The measurement should be no greater than 1 8 inch 3 mm a b c d f g e N Y7 Platform manua...

Page 72: ...orm onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform If you are not installing a new level sensor proceed to step 15 7 Turn the key switch to the off p...

Page 73: ...ontrol and pull out the red Emergency Stop button to the on position at the ground controls 16 Adjust the level sensor retaining fasteners until the bubble at the top of the level sensor is centered i...

Page 74: ...machine approximately 2 inches 5 cm 31 GS 1530 and GS 1930 Place a 0 77 x 6 x 6 inch 19 6 mm x 15 cm x 15 cm thick steel block under both wheels at the battery pack side of the machine GS 1532 and GS...

Page 75: ...disconnect the outrigger level sensor wire harness from the outrigger level sensor 5 Remove the outrigger level sensor retaining fasteners and remove the outrigger level sensor from the machine 6 Pla...

Page 76: ...Up or Menu Down buttons to scroll to Machine Options 7 Press the Enter button to select Machine Options 8 Use the Menu Up or Menu Down buttons to scroll to Outriggers 9 Press the Enter button to sele...

Page 77: ...battery pack from the machine Electrocution burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 2 Tag and disconne...

Page 78: ...3 Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls 4 Activate the platform up function from the ground contr...

Page 79: ...the filter out and away from the hydraulic power unit 4 Remove the hydraulic power unit retaining fasteners 5 Tag disconnect and plug the hydraulic hard line from the pump Cap the fitting on the pump...

Page 80: ...tion 4 way F Steer left right 25 ft lbs 34 Nm 7 Flow regulator and relief valve 0 75 gpm 2 8 L min 1500 psi 103 bar G Steer circuit 26 ft lbs 35 Nm 8 Solenoid valve 2 position 4 way H Platform up 25 f...

Page 81: ...Section 4 Repair Procedures January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 4 19 MANIFOLDS...

Page 82: ...d AD Lift 23 ft lbs 31 Nm 5 Check disc AE Steer circuit 18 ft lbs 24 Nm 6 Solenoid valve 2 position 4 way AF Drive speed select circuit 25 ft lbs 34 Nm 7 Relief valve AG Brake release 20 ft lbs 27 Nm...

Page 83: ...Section 4 Repair Procedures January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 4 21 MANIFOLDS...

Page 84: ...r circuit 18 ft lbs 24 Nm 5 Solenoid valve 2 position 4 way DE Drive speed select circuit 25 ft lbs 34 Nm 6 Relief valve DF Brake release 20 ft lbs 27 Nm 7 Solenoid valve 3 position 5 way DG Drive for...

Page 85: ...Section 4 Repair Procedures January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 4 23 MANIFOLDS...

Page 86: ...ve Manifold Components GS 1530 GS 1532 GS 1930 and GS 1932 The check valve manifold is mounted on the function manifold How to Install a Valve Cartridge 1 Dip the cartridge in clean oil to lube the O...

Page 87: ...Solenoid valve 2 position 2 way DN Lift circuit 20 ft lbs 27 Nm 5 5 Lift Pressure Selector Manifold Components GS 4047 The check valve manifold is mounted on the function manifold How to Install a Val...

Page 88: ...an inspection door on the battery side of the machine How to Install a Valve Cartridge 1 Dip the cartridge in clean oil to lube the O rings 2 Screw the cartridge in by hand until the top O ring is met...

Page 89: ...The rear outrigger cylinders are located inside the outrigger enclosures at the rear of the machine How to Install a Valve Cartridge 1 Dip the cartridge in clean oil to lube the O rings 2 Screw the c...

Page 90: ...button to the on position at both the ground and platform controls GS 1530 32 and GS 1930 32 a test port b system relief valve 6 Move and hold the joystick fully in either direction while observing th...

Page 91: ...test port b system relief valve c lift relief valve 6 Move and hold the joystick fully in either direction while observing the pressure reading on the pressure gauge Note the pressure Refer to Section...

Page 92: ...e platform to full height If the pump cavitates or the platform fails to reach full height add hydraulic oil until the pump is functioning correctly Do not overfill the hydraulic tank Component damage...

Page 93: ...n follow steps 7 through 10 again to increase the pressure in small increments until the platform is able to raise 7 Turn the machine off Hold the lift pressure selector valve with a wrench and remove...

Page 94: ...ion enable switch and press and hold the steer thumb rocker switch to the right Allow the wheels to completely turn to the right Continue holding the switch while observing the pressure reading on the...

Page 95: ...the coil resistance using a multimeter set to resistance Refer to the Valve Coil Resistance Specification table Result If the resistance is not within the adjusted specification plus or minus 10 repla...

Page 96: ...ould read 9V DC or more when measured across the terminals Resistor 10 Genie part number 27287 3 Set a multimeter to read DC amperage Note The multimeter when set to read DC amperage should be capable...

Page 97: ...t Remove the wheel 7 Tag disconnect and plug the hydraulic hoses on the drive motor Cap the fittings on the drive motor Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen h...

Page 98: ...Torque specifications Drive motor mounting fasteners dry 75 ft lbs 101 7 Nm Drive motor mounting fasteners lubricated 56 ft lbs 76 3 Nm 6 2 Steer Cylinder How to Remove the Steer Cylinder When removi...

Page 99: ...nter a lifting jack under the drive chassis at the steer end 4 Raise the machine approximately 14 inches 36 cm Place blocks under the chassis for support Crushing hazard The chassis could fall if not...

Page 100: ...eel castle nut Do not remove it 6 Center a lifting jack under the drive chassis at the non steer end 7 Raise the machine approximately 2 inches 5 cm Place blocks under the chassis for support Crushing...

Page 101: ...ic No Description Item Function Torque 1 Hand pump L Manual brake release 30 ft lbs 41 Nm 2 Needle valve M Manual brake release enable 45 50 in lbs 5 Nm 8 1 Brake Release Hand Pump Components The brak...

Page 102: ...ivot pin steer end 5 Number 2 center pivot pin 2 pins 6 Number 2 pivot pin steer end 7 Number 1 center pivot pin 2 pins 8 Number 1 inner arm 9 Number 1 pivot pin 10 Number 3 inner arm 11 Number 3 oute...

Page 103: ...move it to the center of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5...

Page 104: ...e Override Mode Select Service Override Mode Note The machine must be in Service Override Mode to raise the platform While in Service Override Mode only the GCON will operate with limited functionalit...

Page 105: ...e lift cylinder rod end pivot pin index 3 Use a soft metal drift to remove the pin Bodily injury hazard The cylinder may fall when the rod end pivot pin is removed if not properly supported 35 Lower t...

Page 106: ...ter pivot pin index 5 at the battery pack side Bodily injury hazard The number 2 outer arm at the battery pack side may become unbalanced and fall if not properly supported when removed from the machi...

Page 107: ...il to squirt or spray 58 Tag and disconnect the wires and manual lowering cable from the solenoid valve on the cylinder 59 Models with platform overload option Tag and disconnect the wire harness from...

Page 108: ...Do not apply any lifting pressure 68 Remove the external snap rings and retaining fasteners from the number 1 center pivot pins index 7 69 Remove the number 1 cable bridge from the machine 70 Use a s...

Page 109: ...position 6 Disconnect the battery pack from the machine Electrocution burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other...

Page 110: ...a predetermined amount of time and stop 22 Raise the platform and return the safety arm to the stowed position 23 Fully lower the platform to the stowed position 24 Remove the platform See 10 1 How t...

Page 111: ...nent damage hazard Be careful not to damage the level sensor or limit switch while moving the scissor assembly 33 Remove both old wear pads 34 Install two new wear pads 35 Slide the scissor assembly b...

Page 112: ...t pin steer end 7 Number 2 center pivot pin 2 pins 8 Number 2 pivot pin steer end 9 Number 1 center pivot pin 2 pins 10 Number 1 inner arm 11 Number 1 pivot pin 12 Number 4 inner arm 13 Number 4 outer...

Page 113: ...move it to the center of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5...

Page 114: ...de Mode Select Service Override Mode Note The machine must be in Service Override Mode to raise the platform While in Service Override Mode only the GCON will operate with limited functionality The pl...

Page 115: ...ber 4 pivot pin index 3 at the steer end Remove the number 4 inner arm index 12 from the machine Crushing hazard The number 4 inner arm may become unbalanced and fall if not properly supported when re...

Page 116: ...ot properly supported 49 Lower the cylinder onto the number 1 inner arm index 9 Component damage hazard Cables can be damaged if they are kinked or pinched 50 Attach a lifting strap from an overhead c...

Page 117: ...y injury hazard The number 2 outer arm at the battery pack side may become unbalanced and fall if not properly supported when removed from the machine 64 Remove the number 3 pivot pin index 17 from th...

Page 118: ...hine if not properly attached to the overhead crane Component damage hazard Be careful not to damage the valve or fittings on the cylinder while removing it from the machine 77 Place a 4 x 4 x 48 inch...

Page 119: ...Be sure not to damage the limit switch or level sensor components when the number 1 inner arm is removed from the machine How to Replace the Scissor Arm Wear Pads Note Machines equipped with a Platfo...

Page 120: ...hold the ground control scroll up and scroll down buttons 20 Pull out the red Emergency Stop button to the on position at the ground controls 21 Using the ground control menu buttons navigate to Serv...

Page 121: ...assembly will fall if not properly supported when removed from the drive chassis Component damage hazard Be careful not to damage the level sensor or limit switch while moving the scissor assembly 33...

Page 122: ...2 pins 3 Lift cylinder rod end pivot pin 4 Number 3 pivot pin steer end 5 Number 2 center pivot pin 2 pins 6 Number 2 pivot pin steer end 7 Number 1 center pivot pin 2 pins 8 Number 1 inner arm 9 Numb...

Page 123: ...move it to the center of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5...

Page 124: ...rvice Override Mode to raise the platform While in Service Override Mode only the GCON will operate with limited functionality The platform will raise a predetermined amount of time and stop 22 Raise...

Page 125: ...rom the number 3 center pivot pin index 2 at the battery side 38 Place a rod through the number 3 center pivot pin at the battery side index 2 and twist to remove the pin 39 Remove the number 3 outer...

Page 126: ...umber 2 outer arm at the battery side index 14 56 Remove the retaining fasteners from the number 2 center pivot pin index 5 at the battery side 57 Place a rod through the number 2 center pivot pin at...

Page 127: ...Remove the lift cylinder from the machine Crushing hazard The lift cylinder will fall if not properly supported when the pivot pin is removed Component damage hazard Be careful not to damage the valve...

Page 128: ...the platform height sensor cover to the large platform height sensor bracket 8 Remove the platform height sensor cover 9 Tag and disconnect the platform height sensor from the platform height sensor h...

Page 129: ...of the machine with a strap or other suitable device 28 Secure the ends of the scissor arms together at the non steer end of the machine with a strap or other suitable device 29 Remove the retaining...

Page 130: ...der rod end pivot pin 6 Number 3 pivot pin steer end 7 Number 2 center pivot pin 2 pins 8 Number 2 pivot pin steer end 9 Number 1 center pivot pin 2 pins 10 Number 1 inner arm 11 Number 1 pivot pin 12...

Page 131: ...er of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5 At the ground cont...

Page 132: ...latform While in Service Override Mode only the GCON will operate with limited functionality The platform will raise a predetermined amount of time and stop 22 Raise the platform and return the safety...

Page 133: ...become unbalanced and fall if not properly supported when removed from the machine 36 Attach a lifting strap from an overhead crane to the number 4 outer arm at the battery side index 13 37 Remove the...

Page 134: ...rhead crane to the number 3 outer arm at the battery side index 16 51 Remove the retaining fasteners from the number 3 center pivot pin index 4 at the battery side 52 Place a rod through the number 3...

Page 135: ...ough the number 2 center pivot pin at the ground control side index 7 and twist to remove the pin 67 Remove the retaining fasteners from the number 2 pivot pin index 20 at the non steer end 68 Use a s...

Page 136: ...o the lug of the rod end of the lower lift cylinder 81 Tag disconnect and plug the hydraulic hose on the lower lift cylinder Cap the fittings on the cylinder Bodily injury hazard Spraying hydraulic oi...

Page 137: ...erly supported when removed from the machine Component damage hazard Be sure not to damage the limit switch or level sensor box components when the number 1 inner and outer arms index 10 and 22 is rem...

Page 138: ...hold the ground control scroll up and scroll down buttons 20 Pull out the red Emergency Stop button to the on position at the ground controls 21 Using the ground control menu buttons navigate to Serv...

Page 139: ...assembly will fall if not properly supported when removed from the drive chassis Component damage hazard Be careful not to damage the level sensor or limit switch while moving the scissor assembly 33...

Page 140: ...r lift cylinder rod end pivot pin 10 Number 3 pivot pin steer end 11 Number 2 center pivot pin 2 pins 12 Number 2 pivot pin steer end 13 Number 1 center pivot pin 2 pins 14 Number 1 inner arm 15 Numbe...

Page 141: ...atform controls 2 Raise the platform 7 to 8 feet 2 1 to 2 4 m 3 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety...

Page 142: ...scroll down buttons 20 Pull out the red Emergency Stop button to the on position at the ground controls 21 Using the ground control menu buttons navigate to Service Override Mode Select Service Overri...

Page 143: ...rol side 33 Place a rod through the number 5 center pivot pin at the ground control side index 2 and twist to remove the pin 34 Remove the retaining fasteners from the number 5 pivot pin index 18 at t...

Page 144: ...rom the scissor linkset and remove both cable bridges from the machine 47 Attach a lifting strap from an overhead crane to the lug of the rod end of the upper lift cylinder 48 Remove the retaining fas...

Page 145: ...ushing hazard The number 4 inner arm index 19 may become unbalanced and fall if not properly supported when removed from the machine 63 Remove the cables from the number 3A and 3B cable bridges and la...

Page 146: ...not to damage the valve or fittings on the cylinder while removing it from the machine 77 Attach a lifting strap from an overhead crane to the lug of the rod end of the lower lift cylinder 78 Remove...

Page 147: ...chine Remove the number 2 outer arm at the ground control side index 26 from the machine Crushing hazard The number 2 outer arm at the ground control side index 26 may become unbalanced and fall if no...

Page 148: ...nnections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 105 Tag and disconnect the wire harness from the solenoid valve on the cylinder 106 Models wi...

Page 149: ...14 and 29 is removed from the machine How to Replace the Scissor Arm Wear Pads Note Machines equipped with a Platform Height Sensor begin at step 1 Machines without a Platform Height Sensor begin at...

Page 150: ...he machine 18 Turn the key switch to the ground control position 19 Press and hold the ground control scroll up and scroll down buttons 20 Pull out the red Emergency Stop button to the on position at...

Page 151: ...the machine just enough to access both wear pads Crushing hazard The scissor assembly will fall if not properly supported when removed from the drive chassis Component damage hazard Be careful not to...

Page 152: ...Number 3 pivot pin steer end 23 Number 5 pivot pin non steer end 24 Number 4 inner arm 25 Number 4 outer arm 26 Number 4 pivot pin non steer end 27 Upper lift cylinder barrel end pivot pin 28 Number...

Page 153: ...issor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5 At the ground control turn the...

Page 154: ...vice Override Mode Select Service Override Mode Note The machine must be in Service Override Mode to raise the platform While in Service Override Mode only the GCON will operate with limited functiona...

Page 155: ...etaining fasteners from the number 6 center pivot pin index 2 at the battery side 35 Place a rod through the number 6 center pivot pin at the battery side index 2 and twist to remove the pin 36 Remove...

Page 156: ...olenoid valve on the cylinder Component damage hazard Cables can be damaged if they are kinked or pinched 49 Attach a lifting strap from an overhead crane to the lug of the rod end of the upper lift c...

Page 157: ...nced and fall if not properly supported when removed from the machine 65 Remove the cables from links d and e Component damage hazard Cables can be damaged if they are kinked or pinched 66 Attach a li...

Page 158: ...from the lower lift cylinder rod end pivot pin index 11 81 Use a soft metal drift to remove the lower lift cylinder rod end pivot pin index 11 from the machine Crushing hazard The lower lift cylinder...

Page 159: ...d crane to the number 2 inner arm index 30 Raise the arm to a vertical position 97 Remove the retaining fasteners from the number 2 pivot pin at the steer end of the machine index 14 98 Use a soft met...

Page 160: ...bridge and lay them off to the side Component damage hazard Cables can be damaged if they are kinked or pinched 111 Remove the cables from the number 1 cable bridge and lay them off to the side 112 D...

Page 161: ...sor cover to the large platform height sensor bracket 8 Remove the platform height sensor cover 9 Tag and disconnect the platform height sensor from the platform height sensor harness 10 Remove the fa...

Page 162: ...strap or other suitable device 28 Secure the ends of the scissor arms together at the non steer end of the machine with a strap or other suitable device 29 Remove the retaining fasteners securing the...

Page 163: ...nnect the battery pack from the machine Electrocution burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 6 Remove...

Page 164: ...t sensor assembly c number 1 pivot pin d lever arm retaining screw e squeeze connector f lever arm g platform height sensor harness connection h platform height sensor i fastener large platform height...

Page 165: ...hout a pressure transducer follow steps 1 through 23 27 and 28 Models equipped with a pressure transducer follow steps 1 through 28 1 Turn the key switch to ground control and pull out the red Emergen...

Page 166: ...Cap the fittings on the cylinder Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do no...

Page 167: ...tion Solenoid valve 2 position 2 way N C 20 ft lbs schematic item N 27 Nm Coil nut 5 ft lbs 7 Nm Pressure transducer if equipped 27 ft lbs schematic item R 37 Nm 21 Remove the lifting device supportin...

Page 168: ...er jewelry 8 Tag and disconnect the wiring from the solenoid valve coil at the barrel end of the lift cylinder 9 If equipped tag and disconnect the three pin connector from the pressure transducer har...

Page 169: ...r fittings on the cylinder while removing it from the machine 20 Install new cylinder fittings hoses and pressure transducer if equipped Torque specification Solenoid valve 2 position 2 way N C 20 ft...

Page 170: ...d with a pressure transducer follow steps 1 through 26 1 Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls 2...

Page 171: ...Tag disconnect and plug the hydraulic hoses on the lift cylinder Cap the fittings on the cylinder Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections...

Page 172: ...he machine 22 Connect the battery pack to the machine 23 Turn the key switch to the ground control position Models without a pressure transducer continue at step 27 Models with a pressure transducer c...

Page 173: ...und control and pull out the red Emergency Stop button to the on position at both the ground and platform controls 2 Raise the platform 7 to 8 feet 2 1 to 2 4 m 3 Lift the safety arm move it to the ce...

Page 174: ...y injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 13 Atta...

Page 175: ...e machine 23 Turn the key switch to the ground control position 24 Press and hold the ground control scroll up and scroll down buttons 25 Pull out the red Emergency Stop button to the on position at t...

Page 176: ...transducer from the lift cylinder and remove Discard the pressure transducer Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow...

Page 177: ...the machine has completed the Full Load Calibration procedure Note If a new Ground Controller is installed on a machine the Full Load Calibration procedure is required to maintain rated load platform...

Page 178: ...and hold the Function Enable and Platform Up buttons until the platform reaches maximum height 19 When the platform reaches maximum height press the ground controls Enter button Allow the ground cont...

Page 179: ...mpted push the red Emergency Stop button in to complete the Platform Overload Calibration procedure No Load Calibration 1 Fully charge the batteries and check the hydraulic fluid level Note The hydrau...

Page 180: ...ols Enter button Allow the ground controls to gather data 18 When prompted press and hold the Function Enable and Platform Down buttons to lower the platform The platform will move down then automatic...

Page 181: ...air line to platform option Disconnect the air line from the platform Pull the air line free of the platform 9 Support the platform with a forklift at the non steer end Do not apply any lifting press...

Page 182: ...he platform extension 6 Remove the two retaining fasteners from each platform extension roller bracket assembly Remove each assembly from the machine Note Do not remove the platform roller bolt a roll...

Page 183: ...Remove all rings watches and other jewelry Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradu...

Page 184: ...will help a service professional pinpoint the cause of the problem To use this section basic hand tools and certain pieces of test equipment are required voltmeter ohmmeter pressure gauges Definition...

Page 185: ...g the area or component affected Genie SmartLink Diagnostic System This machine is equipped with the Genie SmartLink Diagnostic System GSDS The GSDS indicates a machine malfunction has happened by dis...

Page 186: ...January 2012 5 4 GS 30 GS 32 GS 46 GS 47 Part No 228901 Section 5 Diagnostics GCON I O Map without Load Sense all models except GS 3232 Rear of Ground Controls ECM...

Page 187: ...January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 5 5 Section 5 Diagnostics GCON I O Map with Load Sense all models except GS 3232...

Page 188: ...January 2012 5 6 GS 30 GS 32 GS 46 GS 47 Part No 228901 Section 5 Diagnostics Rear of Ground Controls ECM GCON I O Map without Load Sense GS 3232 only...

Page 189: ...January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 5 7 Section 5 Diagnostics GCON I O Map with Load Sense GS 3232 only...

Page 190: ...y positive open circuit and generic shorts Example of these devices are solenoid controlled hydraulic valves and motor controller Type PXXX Indicate a malfunction associated with power type devices in...

Page 191: ...rol Module ECM Replace faulted device Repair or replace harness and or connector Replace ECM No Good No Good No Good Good Good Wiring Diagram The wiring diagram shown below illustrates how fault type...

Page 192: ...January 2012 5 10 GS 30 GS 32 GS 46 GS 47 Part No 228901 Section 5 Diagnostics DIAGNOSTICS Fault Inspection Procedure...

Page 193: ...January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 5 11 Section 5 Diagnostics DIAGNOSTICS...

Page 194: ...January 2012 5 12 GS 30 GS 32 GS 46 GS 47 Part No 228901 Section 5 Diagnostics Type HXXX Faults...

Page 195: ...January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 5 13 Section 5 Diagnostics TYPE HXXX FAULTS CONTINUED...

Page 196: ...January 2012 5 14 GS 30 GS 32 GS 46 GS 47 Part No 228901 Section 5 Diagnostics TYPE HXXX FAULTS CONTINUED...

Page 197: ...January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 5 15 Section 5 Diagnostics Type PXXX Faults...

Page 198: ...January 2012 5 16 GS 30 GS 32 GS 46 GS 47 Part No 228901 Section 5 Diagnostics Type UXXX Faults...

Page 199: ...January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 5 17 Section 5 Diagnostics TYPE UXXX FAULTS CONTINUED...

Page 200: ...January 2012 5 18 GS 30 GS 32 GS 46 GS 47 Part No 228901 Section 5 Diagnostics Type FXXX Faults...

Page 201: ...January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 5 19 Section 5 Diagnostics TYPE FXXX FAULTS CONTINUED...

Page 202: ...January 2012 5 20 GS 30 GS 32 GS 46 GS 47 Part No 228901 Section 5 Diagnostics TYPE FXXX FAULTS CONTINUED...

Page 203: ...January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 5 21 Section 5 Diagnostics Type CXXX Faults...

Page 204: ...January 2012 5 22 GS 30 GS 32 GS 46 GS 47 Part No 228901 Section 5 Diagnostics TYPE CXXX FAULTS CONTINUED...

Page 205: ...appropriate operator s manual on your machine Be sure that all necessary tools and test equipment are available and ready for use About This Section There are two groups of schematics in this section...

Page 206: ...Section 6 Schematics January 2012 6 2 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Component and Wire Color Legends...

Page 207: ...Section 6 Schematics January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 6 3 Electrical Component and Wire Color Legends...

Page 208: ...Section 6 Schematics January 2012 6 4 GS 30 GS 32 GS 46 GS 47 Part No 228901 Wiring Diagram Ground and Platform Controls...

Page 209: ...uary 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 6 5 Limit Switch Legend a down limit switch LS6 b pothole switches LS7 LS8 c 22ft 6 7 m maximum drive height when outriggers are not deployed LS5A GS 3...

Page 210: ...Circuits crossing no connection Diode Circuit connection Pressure transducer Limit switch Emergency Stop button Circuit breaker Fuse Horn or alarm Flashing beacon Motor controller Motor Battery charg...

Page 211: ...Section 6 Schematics January 2012 6 7 6 8 Electrical Schematic GS 1530 32 and GS 1930 32 ANSI and CSA Models from serial number GS3010A 110000 to GS3011A 110827...

Page 212: ...January 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 8 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 1530 32 and GS 1930 32 ANSI and CSA Models from serial number GS3010A 11000...

Page 213: ...January 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 9 Electrical Schematic GS 1530 32 and GS 1930 32 ANSI and CSA Models from serial number GS3010A 11000...

Page 214: ...January 2012 Section 6 Schematics 6 10 6 9 Electrical Schematic GS 1530 32 and GS 1930 32 ANSI and CSA Models from serial number GS3010A 110000 to GS3011A 110827...

Page 215: ...Section 6 Schematics January 2012 6 11 6 12 Electrical Schematic GS 1530 32 and GS 1930 32 ANSI and CSA Models from serial number GS3011A 110828...

Page 216: ...chematics January 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 12 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 1530 32 and GS 1930 32 ANSI and CSA Models from serial number GS3...

Page 217: ...chematics January 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 13 Electrical Schematic GS 1530 32 and GS 1930 32 ANSI and CSA Models from serial number GS3...

Page 218: ...January 2012 Section 6 Schematics 6 14 6 13 Electrical Schematic GS 1530 32 and GS 1930 32 ANSI and CSA Models from serial number GS3011A 110828...

Page 219: ...Section 6 Schematics January 2012 6 15 6 16 Electrical Schematic GS 2032 and GS 2632 ANSI and CSA Models from serial number GS3211A 110000...

Page 220: ...6 Schematics January 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 16 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 2032 and GS 2632 ANSI and CSA Models from serial number GS3211...

Page 221: ...6 Schematics January 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 17 Electrical Schematic GS 2032 and GS 2632 ANSI and CSA Models from serial number GS3011...

Page 222: ...January 2012 Section 6 Schematics 6 18 6 17 Electrical Schematic GS 2032 and GS 2632 ANSI and CSA Models from serial number GS3011A 110000...

Page 223: ...Section 6 Schematics January 2012 6 19 6 20 Electrical Schematic GS 3232 ANSI and CSA Models from serial number GS3211A 110000...

Page 224: ...ction 6 Schematics January 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 20 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 3232 ANSI and CSA Models from serial number GS3211A 1100...

Page 225: ...ction 6 Schematics January 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 21 Electrical Schematic GS 3232 ANSI and CSA Models from serial number GS3211A 1100...

Page 226: ...January 2012 Section 6 Schematics 6 22 6 21 Electrical Schematic GS 3232 ANSI and CSA Models from serial number GS3211A 110000...

Page 227: ...Section 6 Schematics January 2012 6 23 6 24 Electrical Schematic GS 2046 and GS 2646 ANSI and CSA Models from serial number GS4611A 110000...

Page 228: ...6 Schematics January 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 24 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 2046 and GS 2646 ANSI and CSA Models from serial number GS4611...

Page 229: ...6 Schematics January 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 25 Electrical Schematic GS 2046 and GS 2646 ANSI and CSA Models from serial number GS4611...

Page 230: ...January 2012 Section 6 Schematics 6 26 6 25 Electrical Schematic GS 2046 and GS 2646 ANSI and CSA Models from serial number GS4611A 110000...

Page 231: ...Section 6 Schematics January 2012 6 27 6 28 Electrical Schematic GS 3246 ANSI and CSA Models from serial number GS4611A 110000...

Page 232: ...ction 6 Schematics January 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 28 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 3246 ANSI and CSA Models from serial number GS4611A 1100...

Page 233: ...ction 6 Schematics January 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 29 Electrical Schematic GS 3246 ANSI and CSA Models from serial number GS4611A 1100...

Page 234: ...January 2012 Section 6 Schematics 6 30 6 29 Electrical Schematic GS 3246 ANSI and CSA Models from serial number GS4611A 110000...

Page 235: ...Section 6 Schematics January 2012 6 31 6 32 Electrical Schematic GS 1530 32 and GS 1930 32 CE and AUS Models from serial number GS3010A 110000 to GS3011A 110827...

Page 236: ...s January 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 32 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 1530 32 and GS 1930 32 CE and AUS Models from serial number GS3010A 11000...

Page 237: ...s January 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 33 Electrical Schematic GS 1530 32 and GS 1930 32 CE and AUS Models from serial number GS3010A 11000...

Page 238: ...January 2012 Section 6 Schematics 6 34 6 33 Electrical Schematic GS 1530 32 and GS 1930 32 CE and AUS Models from serial number GS3010A 110000 to GS3011A 110827...

Page 239: ...Section 6 Schematics January 2012 6 35 6 36 Electrical Schematic GS 1530 32 and GS 1930 32 CE and AUS Models from serial number GS3011A 110828 and serial number GS3011C 10000...

Page 240: ...ry 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 36 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 1530 32 and GS 1930 32 CE and AUS Models from serial number GS3011A 110828 and s...

Page 241: ...ry 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 37 Electrical Schematic GS 1530 32 and GS 1930 32 CE and AUS Models from serial number GS3011A 110828 and s...

Page 242: ...January 2012 Section 6 Schematics 6 38 6 37 Electrical Schematic GS 1530 32 and GS 1930 32 CE and AUS Models from serial number GS3011A 110828 and serial number GS3011C 10000...

Page 243: ...Section 6 Schematics January 2012 6 39 6 40 Electrical Schematic GS 2032 and GS 2632 CE and AUS Models from serial number GS3211A 110000 and serial number GS 3212C 10000...

Page 244: ...uary 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 40 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 2032 and GS 2632 CE and AUS Models from serial number GS3211A 110000 and seria...

Page 245: ...nuary 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 41 Electrical Schematic GS 2032 and GS 2632 CE and AUS Models from serial number GS3211A 110000 and seri...

Page 246: ...January 2012 Section 6 Schematics 6 42 6 41 Electrical Schematic GS 2032 and GS 2632 CE and AUS Models from serial number GS3211A 110000 and serial number GS3212C 10000...

Page 247: ...Section 6 Schematics January 2012 6 43 6 44 Electrical Schematic GS 3232 CE and AUS Models from serial number GS3211A 110000 and serial number GS3212C 10000...

Page 248: ...ics January 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 44 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 3232 CE and AUS Models from serial number GS3211A 110000 and serial num...

Page 249: ...ics January 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 45 Electrical Schematic GS 3232 CE and AUS Models from serial number GS3211A 110000 and serial num...

Page 250: ...January 2012 Section 6 Schematics 6 46 6 45 Electrical Schematic GS 3232 CE and AUS Models from serial number GS3211A 110000 and serial number GS3212C 10000...

Page 251: ...Section 6 Schematics January 2012 6 47 6 48 Electrical Schematic GS 2046 and GS 2646 CE and AUS Models from serial number GS4611A 110000 and serial number GS 4612C 10000...

Page 252: ...uary 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 48 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 2046 and GS 2646 CE and AUS Models from serial number GS4611A 110000 and seria...

Page 253: ...nuary 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 49 Electrical Schematic GS 2046 and GS 2646 CE and AUS Models from serial number GS4611A 110000 and seri...

Page 254: ...January 2012 Section 6 Schematics 6 50 6 49 Electrical Schematic GS 2046 and GS 2646 CE and AUS Models from serial number GS4611A 110000 and serial number GS4612C 10000...

Page 255: ...Section 6 Schematics January 2012 6 51 6 52 Electrical Schematic GS 3246 CE and AUS Models from serial number GS4611A 110000 and serial number GS 4612C 10000...

Page 256: ...cs January 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 52 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 3246 CE and AUS Models from serial number GS4611A 110000 and serial numb...

Page 257: ...ics January 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 53 Electrical Schematic GS 3246 CE and AUS Models from serial number GS4611A 110000 and serial num...

Page 258: ...January 2012 Section 6 Schematics 6 54 6 53 Electrical Schematic GS 3246 CE and AUS Models from serial number GS4611A 110000 and serial number GS4612C 10000...

Page 259: ...Section 6 Schematics January 2012 6 55 6 56 Electrical Schematic GS 4047 CE and AUS Models from serial number GS 4612C 101...

Page 260: ...Section 6 Schematics January 2012 1 2 3 4 5 6 7 8 A B C D E F G H I J K L M N 6 56 GS 30 GS 32 GS 46 GS 47 Part No 228901 Electrical Schematic GS 4047 CE and AUS Models from serial number GS 4612C 101...

Page 261: ...Section 6 Schematics January 2012 1 2 3 4 5 6 7 8 N M L K J I H G F E D C B A Part No 228901 GS 30 GS 32 GS 46 GS 47 6 57 Electrical Schematic GS 4047 CE and AUS Models from serial number GS4612C 101...

Page 262: ...January 2012 Section 6 Schematics 6 58 6 57 Electrical Schematic GS 4047 CE and AUS Models from serial number GS4612C 101 T This page left blank intentionally...

Page 263: ...lator Solenoid operated 2 position 4 way directional valve Solenoid operated 2 position 2 way directional valve normally closed Solenoid operated 3 position 4 way directional valve Solenoid operated 2...

Page 264: ...egend Function manifold GS 2032 GS 2632 GS 3232 GS 2046 GS 2646 and GS 3246 Function manifold GS 4047 Function manifold GS 1530 GS 1532 GS 1930 and GS 1932 Brake release manifold all models Lift press...

Page 265: ...ATION LEGEND Item Description A Test port B Check valve steer circuit C Relief valve lift D Check valve brake circuit E Drive forward reverse F Steer left right G Flow regulator relief valve H Platfor...

Page 266: ...s January 2012 6 62 GS 30 GS 32 GS 46 GS 47 Part No 228901 Hydraulic Schematic GS 2032 2632 3232 from serial number GS3211A 110000 and GS3212C 10000 GS 2046 2646 3246 from serial number GS4611A 110000...

Page 267: ...Section 6 Schematics January 2012 Part No 228901 GS 30 GS 32 GS 46 GS 47 6 63 Hydraulic Schematic GS 3232 from serial number GS3211A 110000 from serial number GS3212C 10000...

Page 268: ...Section 6 Schematics January 2012 6 64 GS 30 GS 32 GS 46 GS 47 Part No 228901 Hydraulic Schematic GS 4047 from serial number GS4712C 101...

Page 269: ...544 Phone 81 3 3453 6082 Fax 81 3 3453 6083 Phone 82 25 587 267 Fax 82 25 583 910 Phone 55 11 41 665 755 Fax 55 11 41 665 754 Phone 31 183 581 102 Fax 31 183 581 566 Genie Scandinavia Genie France Gen...

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