September 2016
Service Manual
Maintenance Inspection Report
Part No. 38139
AWP Super Series • IWP Super Series
33
Maintenance Inspection R eport
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
•
Make copies of this report to use for
each inspection.
•
Select the appropriate checklist(s) for
the type of inspection(s) to perform.
Daily or every 8 hours
A
Quarterly or every 250
hours
A + B
Annually or every
1000 hours
A + B + C
•
Place a check in the appropriate box
after each inspection procedure is
completed.
•
Use the step
-
by
-
step procedures in
this section to learn how to perform
these inspections.
•
If any inspection receives an "N," tag
and remove the machine from service,
repair and re
-
inspect it. After repair,
place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Checklist A
Y N R
A-1
Inspect the manuals
and decals
A-2
Pre-operation
inspection
A-3
Function tests
A-4
Damage, loose or
missing parts
A-5
Hydraulic Leaks
A-6
Check Hydraulic Oil
Level
A-7
Test base operation
-
IWP only
A-8
Auxiliary lowering
A-9
Manual lowering
A-10 Columns
A-11
Sequencing cables
A-12
Interlock system
A-13
Power and function
controls
A-14
Lifting chains and
idler wheels
A-15
Breather cap
Checklist B
Y N R
B-1
Batteries
B-2
Electrical
wiring
B-3
Welds
B-4
Tilt-
back operation
B-5
Lifting chain
adjustment
B-6
Clean and lubricate
columns
B-7
Lifting capacity
B-8
Sequencing cables
B-9
Proper outrigger
length
B-10
Outrigger footpads
B-11 Level sensing -
IWP
models
B-12
Chain adjustment
-
IWP
-
20S with
outreach
Checklist C
Y N R
C-1
Caster and wheels
C-2
Mast assembly
C-3
Lifting chains
C-4
Hydraulic oil
C-5
Auxiliary platform
lowering batteries
Comments
