Geko 640000ED-S/MEDA Operating And Maintenance Manual Download Page 2

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INDEX:

3.0 SAFETY SIGNS
4.0 SAFETY RULES AND DEVICES
5.0 MACHINE COMPONENTS

•

description and identification of the generating set

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diesel motor - starting system - cooling system - alternator - base and tank - vibration dampers - silencer and
exhaust system - electric panel aboard machine - electric control board - housing - container

6.0 TECHNICAL SPECIFICATIONS

•

general technical specifications

•

specific technical specifications

7.0 PACKING, LOADING AND TRANSPORTATION

•

packing

•

lifting

•

transportation and handling

•

unpacking

8.0 INSTALLATION

•

installation area

•

vibration dampers

•

aeration

•

cooling and forced and environmental ventilation

•

exhaust system

•

connection

9.0 COMMISSIONING

•

running in and low-load operation

11.0 DAILY TANK AUTOMATIC FILLING SYSTEM

•

components

•

assembly and connections

•

operation

12.0 MAINTENANCE

•

routine maintenance

•

diesel motor maintenance

•

alternator maintenance

•

starting battery and battery charger maintenance

•

daily maintenance

•

weekly maintenance

•

monthly maintenance

•

six-monthly maintenance

•

storage for long period of idleness

•

failures and possible causes

13.0 TECHNICAL DOCUMENTATION

Metallwarenfabrik Gemmingen Telefon: 07267 / 806 193
Stromerzeuger

Telefax: 07267 / 806 198

Industriestr. 1 www.metalwarenfabrik.com
D – 75050 Gemmingen [email protected]

Summary of Contents for 640000ED-S/MEDA

Page 1: ...NCE MANUAL BETRIEBSANLEITUNG MODEL 640000ED S MEDA YEAR OF MANUFACTURE 2004 Metallwarenfabrik Gemmingen Telefon 07267 806 193 Stromerzeuger Telefax 07267 806 198 Industriestr 1 www metalwarenfabrik co...

Page 2: ...area vibration dampers aeration cooling and forced and environmental ventilation exhaust system connection 9 0 COMMISSIONING running in and low load operation 11 0 DAILY TANK AUTOMATIC FILLING SYSTEM...

Page 3: ...HE MACHINE TO OPERATE START UP MANAGE AND MAINTAIN THE MACHINE IN QUESTION THE USER MUST SCRUPULOUSLY FOLLOW THE INSTRUCTIONS GIVEN IN ALL THE CHAPTERS OF THIS OPERATING MANUAL ALL MAINTENANCE OPERATI...

Page 4: ...concerns of those who design and make a machine When creating a new machine the utmost is done to try to foresee all possible situations of danger and naturally to adopt appropriate safety measures Th...

Page 5: ...the moving parts Also take additional precautions to protect personnel and equipment from dangerous mechanical parts when working near the generating set Under no circumstances whatsoever touch moving...

Page 6: ...nt continuously or occasionally Should this not be possible the walls of the room must be soundproofed with sound proofing material ONLY AUTHORISED P150 ERSONNEL WITH PROTECTIVE HEADGEAR AGAINST THE N...

Page 7: ...OPY IF THE GEN SET IS OPEN THIS SIGN IS WITH THE MANUALS FOR TO INSTALL OUTSIDE OF THE GEN SET LOCAL Metallwarenfabrik Gemmingen Telefon 07267 806 193 Stromerzeuger Telefax 07267 806 198 Industriestr...

Page 8: ...CT THE GENERATING SET TO THE PLANT WHICH CORRESPONDS TO ITS ELECTRICAL CHARACTERISTICS KEEP ALL ELECTRICAL PARTS CLEAN AND DRY REPLACE WIRING WHERE THE INSULATION IS BROKEN CUT CORRODED OR OTHERWISE D...

Page 9: ...ctim in order to go for help do the above respiration 10 times first and continue upon your return 6 Check the pulse every 10 respirations 7 When the victim regains consciousness put him in the recove...

Page 10: ...Generating set with separate control board for emergenc Metallwarenfabrik Gemmingen Telefon 07267 806 193 Stromerzeuger Telefax 07267 806 198 Industriestr 1 www metalwarenfabrik com D 75050 Gemmingen...

Page 11: ...ong the most qualified manufacturers The alternator is a synchronous electric machine the synchronous speed of which is determined by the number of pole pairs that are present in the machine excitatio...

Page 12: ...performed by the panel are automatic start of the diesel engine when the three phase voltage of the external mains supply does not enter within the limit values of the control threshold automatic inse...

Page 13: ...ecific applications despite greater expense has many advantages The container is designed to be weather proof and therefore to be installed outdoors 5 13 RAILER MOUNTED GENERATING SETS Geko generating...

Page 14: ...ECHNICAL CHARACTERISTICS ENGINE Type 12V 2000 G22 Make MTU Power 565 kW Type of speed regulator ELETTRONIC 0 25 precision Type of starting ELECTRIC Engine auxiliaries voltage 24 Vdc Type of cooling BY...

Page 15: ...oblems related to the handling and lifting of the actual generator Lifting points have therefore been provided and are highlighted by special indicator plates Inappropriate use of lifting means could...

Page 16: ...t can be made without pallet or glut blocks The capacity of lifthing must be the weight of generating set During handling should be to respect all the safety regulations related to this operation Gen...

Page 17: ...protruding components Sling lifting Sling lifting Get by the support cables below the corner lugs of the baseframe fig 7 03 Examples of ways of lifting Metallwarenfabrik Gemmingen Telefon 07267 806 1...

Page 18: ...ss required c release the generating set from its securing devices d lift move and put down avoiding dangerous oscillations e place on surfaces or supports that are suitable for the load f make sure t...

Page 19: ...chapter 8 4 protection from the elements such as rain snow hail wind flooding very low or very high temperatures protection from exposure to noxious substances such as abrasives smoke dust vapours and...

Page 20: ...mitted to external connections in particular the bellows which is used in the hot air outlet and the flexible stub pipe used in the smoke discharge system Plants with natural circulation of the air wh...

Page 21: ...e apertures must be fitted with grilles to protect from the rain and animals the air inlet must be far from heat sources engine pipes the outlet must be near the hottest areas The grilles must be secu...

Page 22: ...NS 1 Position the generating set and fix it firmly to the foundation A CORRECT POSITION IS IN ACCORDANCE WITH INDICATIONS GIVEN IN PARAGRAPHS 7 1 7 20 7 30 7 4 OF THE MANUAL 2 Position the electric co...

Page 23: ...THE NETWORK AND THE GENERATOR PHASES SO THAT THEY CORRESPOND 4 Connect any panel auxiliary external supply lines 5 To avoid interference with auxiliary signals separate the power line from the auxilia...

Page 24: ...first time the deaeration points on the engine should be opened until water runs out of them After a brief period of operation check if the level of water in the radiator has gone down as air bubbles...

Page 25: ...MAGNETOTHERMAL CUT OUT FOR THE ACTUAL GENERATING SET EVERY SHUNT MULTIPLE DISTRIBUTION OR DIFFERENTIAL PROTECTION SHOULD BE MADE ON EXTERNAL BOARDS SITE OR FACTORY BOARDS PERMANENTLY CONNECTED TO THE...

Page 26: ...shunts as shown in Fig 6 A single differential device inserted to protect the entire plant would have little effect as can be seen clearly from Fig 7 The system shown in Fig 8 where the earths are co...

Page 27: ...UMPTION OF OIL IS INEVITABLE AND IS MANIFESTED BY THE GRADE OF SMOKE COMING OUT OF THE EXHAUST AND DROPS OF OIL EXPELLED FROM THE ENGINE EXHAUST The problem becomes more than obvious in air cooled eng...

Page 28: ...ams and in compliance with fire prevention regulations in force and whatever is normally required by the local Fire Brigade The filling pump supply connection have to derived from the preferential lin...

Page 29: ...pump starts immediately in this position not only the warning indicators are activated but also the pump protective devices including those for the daily tank maximum level and the storage tank minimu...

Page 30: ...ank fig 11 2 Automatic filling device with external storage tank fig 11 2 Metallwarenfabrik Gemmingen Telefon 07267 806 193 Stromerzeuger Telefax 07267 806 198 Industriestr 1 www metalwarenfabrik com...

Page 31: ...electric pump Fill the tank using the hand cranked pump Having completed the operation use the three way valve to cut out the manual pump Repair or replace the electric pump Metallwarenfabrik Gemming...

Page 32: ...ion function diagram for three way valve Metallwarenfabrik Gemmingen Telefon 07267 806 193 Stromerzeuger Telefax 07267 806 198 Industriestr 1 www metalwarenfabrik com D 75050 Gemmingen Lukanowski meta...

Page 33: ...intenance depends on the applications of the generating set Engine maintenance described in the engine handbook must be looked at together with this section of the manual it should be noted that the m...

Page 34: ...device is stabilised for voltage 2 3V elem and limited for current thereby ensuring that it is functional and reliable for a long time It is advisable however to check the fuses periodically in order...

Page 35: ...R CONTACTOR CLOSES UPON THE RETURN OF MAINS POWER THE CONTACTORS CHANGE AGAIN IN THE AUTOMATIC POSITION THE ENGINE STOPS AND THE GENERATOR IS SET TO START AUTOMATICALLY IF THERE IS A MAINS POWER FAILU...

Page 36: ...e the battery 3 Refer to the engine handbook 4 Check the stop electrovalve or electromagnet Connect a d c voltmeter between the electrovalve and the negative terminal Start the generating set by putti...

Page 37: ...and top up 2 Check for obstructions in a fuel pipe and clean 3 Check automatic filling operation if installed 4 Once the fault has been found and remedied to reset the alarm by putting the key switch...

Page 38: ...ndicator light comes on 1 Check the battery charger alternator Repair or replace if necessary 2 Once the fault has been found and remedied to reset the alarm by putting the key switch or the generator...

Page 39: ...Metallwarenfabrik Gemmingen Telefon 07267 806 193 Stromerzeuger Telefax 07267 806 198 Industriestr 1 www metalwarenfabrik com D 75050 Gemmingen Lukanowski metallwarenfabrik com...

Page 40: ...Metallwarenfabrik Gemmingen Telefon 07267 806 193 Stromerzeuger Telefax 07267 806 198 Industriestr 1 www metalwarenfabrik com D 75050 Gemmingen Lukanowski metallwarenfabrik com...

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