gefran AFE200 Series Instruction Manual Download Page 36

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AFE200 • Instruction Manual

+24V

IS2

IC2

Analog input 1

Analog input 2

Digital input E mon

Fault reset src

Internal power supply

from Power Card

COM-DI

+24 V_EXT

0 V (+24 V_EXT)

Analog output 2

0 V

S1+

S1-

+10V

- 10V

0 V

R11
R14

R21
R24

Digital output 1
(Relay 1)

Digital output 2
(Relay 2)

IS1

Digital output 3

Digital output 4

+24V_OUT

0V (24V)_OUT

To Expansion Cards

S11

Analog output 1

LOAD

+24V

0V(+24V)

LOAD

IC1

Ref is 0 delay

Isolated power

supply for Inputs/Outputs

+24 V

Regulation
card supply

S10

R14

R11

PRECHARGE KIT

R’
S’

T’

U1
V1
W1

K1 Acknowledge

0V(+24V)

R-ADV-AFE board

EXP-SYNC-ADV board

Drive OK

Drive ready

Precharge fbk src

Precharge Command

Figure 5.2.4.1: Potentials of the control section, Digital I/O PNP connection

Summary of Contents for AFE200 Series

Page 1: ...Instruction Manual SIEIDrive Active Front End Regenerative Power Supply Unit AFE200 AFE200 6...

Page 2: ...are sometimes interchanged In this document the term Drive will be used Before using the product read the safety instruction section carefully Keep the manual in a safe place and available to engineer...

Page 3: ...28 5 1 5 DC output connection 30 5 1 6 Connection of fans power suplly 32 5 2 Regulation section 33 5 2 1 Removing the terminal cover 33 5 2 2 Cable Cross Section 33 5 2 3 Regulation section connecti...

Page 4: ...Legend 65 8 1 Parameters on selection lists but not displayed on keypad 131 8 2 Selection Lists 136 9 Troubleshooting 139 9 1 Alarms 139 9 2 Messages 142 10 Specification 145 10 1 Environmental Condi...

Page 5: ...pendix 2 Parallel connection 400 1000kW sizes 170 A 2 1 Introduction 170 A 2 2 MS SL interface cable wiring sizes 400 710kW 172 A 2 3 MS SL interface cable wiring sizes 900 1000 kW 173 A 2 4 Jumpers a...

Page 6: ...er to optimize these applications Indique le mode d utilisation la proc dure et la condition d exploitation Ces consignes doivent trerigoureusement respect es pour optimiser ces applications Note Indi...

Page 7: ...pulation des drives lectriques Les instructions sp cifiques ayant trait des actions particuli res sont r pertori es au d but de chaque chapitre Read the information carefully since it is provided for...

Page 8: ...tension d alimentation a t coup e Ne jamais ouvrir l appareil lorsqu il est suns tension Le temps minimum d attente avant de pouvoir travailler sur les bornes ou bien l int rieur de l appareil est in...

Page 9: ...h circuit protection In order to protect drive against over current use fuses specified in par 11 1 Environmental condition The drive has to be considered Open type equipment Max surrounding air tempe...

Page 10: ...tection Drive incorporate motor overload protection Protection is implemented as software function Instruction manual specify degree of protection and detailed installation instruction Applicable up t...

Page 11: ...tion of Clean Power The regeneration technology of the AFE200 uses advanced control algorithms to provide clean power A significant reduction in harmonic distortion less than 5 and the input current i...

Page 12: ...0 160 0 kW 2000 200 0 kW 2500 250 0 kW 3150 315 0 kW 3550 355 0 kW Mechanical drive sizes 3 size 3 4 size 4 5 size 5 6 size 6 7 size 7 Active Front End Regenerative Power Supply Unit Identification Na...

Page 13: ...L S9AF53S AFE200 73150 XXX 6 SL 710kW S9AF24M AFE200 73550 KXX 4 MS 07 710kW S9AF54M AFE200 73550 KXX 6 MS 07 S9AF24S AFE200 73550 XXX 4 SL S9AF54S AFE200 73550 XXX 6 SL 900kW S9AF231 AFE200 73150 KXX...

Page 14: ...anchement Avant la mise en service des appareils ayant t stock s pendant long temps il faut alimenter variateurs vide pen dant deux heures pour r g n rer les condensateurs appliquer une tension d alim...

Page 15: ...s per EN50178 transport 95 3 60 g m3 4 A light condensation of moisture may occur for a short time occasionally if the device is not in operation class 2K3 as per EN50178 Air pressure storage kPa 86 t...

Page 16: ...re to remove the desicant dryer packet s when unpacking the Drive If not removed these packets may become lodged in the fan or air passages and cause the Drive to overheat Lors du d ballage du drive r...

Page 17: ...ounting 187 6 7 4 517 20 35 Taglia 4 Size 4 220 8 66 612 24 09 595 23 43 A B No 4 screw 6MA 268 10 55 616 24 25 267 10 51 Taglia 5 Size 5 B A No 4 screw 6MA 311 12 24 190 7 48 730 4 28 76 748 29 45 26...

Page 18: ...Taglie 1 2 3 Sizes 1 2 3 Taglia 4 Size 4 B A Taglia 5 Size 5 B A 6 5 0 26 19 0 75 13 0 51 6 5 0 26 12 0 47 12 75 0 50 B A Taglia 6 Size 6 6 5 0 26 6 5 0 26 13 0 51 19 0 75 24 95 0 98 12 0 47 Recommen...

Page 19: ...400 710 kW Protezione in policarbonato trasparente Protective trasparent policarbonate 1407 55 4 417 16 42 177 8 7 00 355 6 140 1264 49 76 1209 5 47 62 Fissaggio a muro Wall mounting A B 417 16 42 177...

Page 20: ...2500 KXX 4 MS 05 AFE200 72500 XXX 4 SL 630kW AFE200 73150 KXX 4 4A MS 06 AFE200 73150 XXX 4 4A 4 SL 710kW AFE200 73550 KXX 4 4A MS 07 AFE200 73550 XXX 4 4A SL 900kW AFE200 73150 KXX 4 4A MS 09 AFE200...

Page 21: ...sult in death or serious injury Le drive doit toujours tre raccord au syst me de mise la terre Un mauvais raccorde ment du drive au syst me de mise la terre peut se traduire par des conditions extr me...

Page 22: ...s par exemple les normes VDR en Allemagne et des fournisseurs locaux d nergie lectrique Functioning of the Drive without a ground connection is not permitted D fense de faire fonctionner le drive san...

Page 23: ...ed without enabling the drive En cas de stockage des variateurs pendant plus de deux ans il est conseill de contr ler l tat des condensateurs CC avant d en effectuer le branchement Avant la mise en se...

Page 24: ...terminal Tightening torque mm2 AWG kcmil mm mm Nm 3220 4450 16 AWG 6 M6 Eyelet Spade 10 5900 50 AWG 1 0 M6 Eyelet Spade 10 61320 120 250 kcmil M8 Eyelet 24 71600 150 300 kcmil M10 Eyelet 50 72000 150...

Page 25: ...85 350 kcmil M10 Occhiello 50 900kW 73150 KXX 4 4A MS 09 185 350 kcmil M10 Occhiello 50 73150 XXX 4 4A SL 185 350 kcmil M10 Occhiello 50 73150 XXX 4 4A SL 185 350 kcmil M10 Occhiello 50 1MW AFE200 735...

Page 26: ...cable clamps Use the recommended EMI filters which are listed in section 11 3 of this manual conformity with EN61800 3 class C3 with 50 metres of motor cable with a single inverter supplied by the AFE...

Page 27: ...put fuse Input choke mandatory ADV SL C D To Loads EMI FILTER EMI FILTER PRECHARGE KIT PRECHARGE KIT C D U V W U V W CDC LINK CDC LINK AFE200 900kW 1MW AFE200 MS Input fuse Input choke mandatory Input...

Page 28: ...T2 R1 S1 T1 1ph 230 V 50 60 Hz AC Line fuse F11 F12 F13 Q1M 230 230 N N U V W C D L1 L2 L3 BR1BR2 3ph VAC 380 V 480 50 60 Hz AC AFE200 6 AFE200 5900 61320 L1 L2 L3 EMI FILTER U1 V1 W1 Precharge Kit M...

Page 29: ...C 380 V 480 50 60 Hz AC AFE200 400kW 710kW L1 L2 L3 EMI FILTER U1 V1 W1 Precharge Kit Mandatory Regen choke Mandatory Voltage Sense EXP SYNC ADV card on SLOT2 R S T R2 S2 T2 R1 S1 T1 1ph 230 V 50 60 H...

Page 30: ...rge Kit Mandatory Regen choke Mandatory R S T R2 S2 T2 R1 S1 T1 230 230 N N U V W 1ph 230 V 50 60 Hz AC AFE200 SL F11 F12 F13 L1 L2 L3 Line fuse mandatory Line fuse mandatory 3ph VAC 380 V 480 50 60 H...

Page 31: ...50 780 VDC C D C D AFE200 ADV200 DC DC FUSES Common DC bus AFE200 400kW 710kW U V W U V W AFE200 SL AFE200 MS C D C D U V W ADV200 DC C D DC output 650 780 VDC DC FUSES Common DC bus DC output 650 780...

Page 32: ...hree phase voltage on terminals U3 V3 W3 Sizes Terminals U3 V3 PE 31 32 400 kW 500 kW 1 x 230V 50 60Hz 3 5Arms x 2 Ground 250V 10A contact x 2 Power the internal fan max 600W with a single phase volta...

Page 33: ...possible A A 5 2 2 Cable Cross Section Terminal strips Regulation card Maximum Cable Cross Section Recommended stripping Tightening torque min min mm2 AWG mm Nm 0 2 2 5 24 12 7 0 5 5 2 3 Regulation se...

Page 34: ...24V supply for IO 150 mA Resettable fuse 10 S3 24V OUT Reference point for 24V OUT Strip T1 bottom Terminal Designation Function Max R11 COM Digital output 1 Common reference for digital output 1 Rela...

Page 35: ...pers and LED LEDs S1 S2 S3 PWM RUN PWR Switches S1 Jumpers HC0 HC1 CFG V I S2 V I S3 V I Switch V I settings on inputs and analog output LEDs Function S1 Analog input 1 Default voltage 10 V PWM green...

Page 36: ...Digital output 2 Relay 2 IS1 13 14 Digital output 3 Digital output 4 C3 S3 24V_OUT 0V 24V _OUT To Expansion Cards S11 Analog output 1 LOAD 24V 0V 24V LOAD 7 IC1 Ref is 0 delay Isolated power supply f...

Page 37: ...9 11 7 12 8 10 C2 C3 Dig inp E Dig inp E Dig inp E Connections for Controls Opto insulated from the Inverter NPN Internal supply Connections for Controls Opto insulated from the Inverter NPN External...

Page 38: ...as illustrated in shown in para graph 5 2 1 5 3 1 Drive RS 485 Port not insulated point to point connection The connection indicated is without galvanic insulation Le raccordement indiqu n a pas d iso...

Page 39: ...rial PC with RS485 The following are required for connection shielded cable for the XS RS485 connection see figure 5 3 1 1 code 8S8F59 Connection to a PC with RS232 port The following are required for...

Page 40: ...ch S1 Function Closing of terminations Figure 5 3 2 1 OPT RS485 ADV card 5 3 3 RS 485 multi drop connection For the multi drop connection the OPT RS485 ADV optional card must be in stalled on each dri...

Page 41: ...Analog output 2 L1 L2 L3 PE N C D C D INVERTER S DC SUPPLY BUS To inverter 1 To inverter 2 To inverter n 24 V K1 Acknowledge 8 S3 R14 R11 13 14 R24 R21 7 9 10 11 C2 C3 S3 IS2 IC2 24V COM DI DIGITAL IN...

Page 42: ...4 R24 R21 7 9 10 11 C2 C3 S3 IS2 IC2 24V COM DI DIGITAL INPUTS 13 14 ENABLE In case of external supply of control board 24V To inverter s ENABLE chain 0V24 5 C1 6 2 1 K1 command Precharge cmd E 2 3 4...

Page 43: ...472 400kW 4 4A PRE CHARGE KIT AFE 200 4 x 2 S726471 x 2 500kW 4 4A PRE CHARGE KIT AFE 355 4 x 2 S726472 x 2 630kW 4 4A 710kW 4 4A 900kW 4 4A PRE CHARGE KIT AFE 355 4 x 3 S726472 x 3 1MW 4 4A 71600 6 P...

Page 44: ...charge kit Sizes AFE200 F2 External fuses for the Voltage sense connection Type Code 3220 1MW 4 4A 3 x KTK 600V 0 5A S831B 3220 1MW 6 6A 3 x PWR XC38 1A 690V S8B50 The technical data of the fuses e g...

Page 45: ...5 2 Pre charge kit dimensions 7 450 14 6 5 464 1 5 76 5 89 89 214 184 7 Figure 5 5 1 Pre charge kit for AFE200 3220 4450 7 6 5 7 14 1 5 14 76 5 224 214 89 89 450 464 Dimension in mm Figure 5 5 2 Pre c...

Page 46: ...AGLIO B DETTAGLIO A SCALA 3 5 DETTAGLIO B SCALA 3 5 Dimension in mm Figure 5 5 3 Pre charge kit for AFE200 71600 357 321 15 5 160 5 6 5 450 464 19 5 7 14 230 10 7 2 4 5 VEDI DETTAGLIO A VEDI DETTAGLIO...

Page 47: ...ction Manual 47 464 450 6 5 357 321 15 5 160 5 14 7 19 5 7 10 2 4 5 224 VEDI DETTAGLIO A VEDI DETTAGLIO B DETTAGLIO A SCALA 3 5 DETTAGLIO B SCALA 3 5 Dimension in mm Figure 5 5 5 Pre charge kit for AF...

Page 48: ...es the method of use from local to remote and vice versa Is active only if the drive is not enabled RST Reset Resets alarms only if the causes have been eliminated CUST Custom The first time it is pre...

Page 49: ...T EN LOC ILim n 0 AL 13 1 DOUBLE PAR SET 13 2 COMPARE 13 3 PADS T T EN LOC ILim n 0 AL 13 FUNCTIONS 14 COMMUNICATION 15 ALARM CONFIG 16 ALARM LOG 1st level 2nd level This example is visible only in E...

Page 50: ...figure G Messages and error conditions figure F Param read only attempt to modify a read only parameter Password active the parameter protection password is active Drive enabled attempt to modify a no...

Page 51: ...O 03 STARTUP WIZARD 04 DRIVE CONFIG E T T EN LOC ILim n 0 AL 0 4 0 3 PA R 1 2 0 Input inductance 0 7150 mH Def 0 715 T T EN LOC ILim n 0 AL 0 4 0 3 PA R 1 2 0 Input inductance Def 0 715 00000 7150 X 3...

Page 52: ...0 AL 0 4 0 3 PA R 5 5 4 Access mode Ex ert p Value 1 Pressing E modification mode is activated The entire line is displayed in reverse The elements of the selection list can be scrolled using the and...

Page 53: ...sing the and keys 3 press E to confirm and return to normal operating mode 6 5 2 Selection of Easy Export mode X 2 T T EN LOC ILim n 0 AL 0 4 0 3 PA R 5 5 4 Access mode EasY Value 0 T T EN LOC ILim n...

Page 54: ...ation in addition to the description 4 Moment of occurrence of the alarm in machine time The list of alarms is scrolled using the and keys 6 6 1 Alarm reset If the alarm page is displayed Pressing the...

Page 55: ...OC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG E T T EN LOC ILim n 0 AL 0 4 2 1 PA R 5 9 4 Keypad memory select Def 1 1 000000002 Menu 04 DRIVE CONFIG parameter 04 21 Keypad...

Page 56: ...ead of the letter X the number of the currently selected keypad memory is displayed At the end of transfer if this has been completed successfully the Done caption is displayed for a few seconds with...

Page 57: ...s de courant de dispersion vers la terre sup rieur 3 5 ma la mise la terre doit avoir une double connexion pour la redondance Only permanently wired input power connections are allowed This equipment...

Page 58: ...n cas de survenue d une panne de l appareil de commande susceptible d occasionner des d g ts mat riels d enver gure voire m me des l sions corporelles graves par exemple des pannes potentiellement dan...

Page 59: ...nier est responsable del existence d une connexion de terre ad quate et d une protection des c bles d alimentation selon les prescriptions locales et nationales Le moteur doit tre prot g contre la sur...

Page 60: ...arameters only if an application is installed Saving parameters See step 5 The format of the function selection page is as follows T T EN LOC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04...

Page 61: ...Next E T T EN LOC ILim n 0 AL S E Q 0 1 PA R 4 5 8 DC link capacitor 3400uF Def 3400 0 T T EN LOC ILim n 0 AL 1 3 0 1 PA R 1 0 0 Rated voltage V Def 400 000000400 E T T EN LOC ILim n 0 AL S E Q 0 1 P...

Page 62: ...ation time DC s Def 5 0 000005 1 E E E T T EN LOC ILim n 0 AL S E Q 0 3 PA R 6 0 4 Deceleration time DC 5 0 s Def 5 0 T T EN LOC ILim n 0 AL 1 3 0 1 PA R 1 0 0 Rated voltage V Def 400 000000400 E T T...

Page 63: ...erm defines the source of the function block input i e the signal to be processed in the function block The different configurations are defined in the relative selection lists mon display i e Analog...

Page 64: ...of the command signal from among those listed in the L_DIGSEL 2 selection list for example Digital input X mon One function always enabled etc 1 1 Null An inp 1 sign src Null An inp 1 alt sel src Ana...

Page 65: ...of existing parame ters accepted FBS2MIPA 16 bit unsigned integer Only PAR of existing parame ters accepted INT16 Integer with sign 16 bits from modbus seen as 16 bits INT32 Integer with sign 32 bits...

Page 66: ...put frequency Hz FLOAT 16 32 0 0 0 0 0 0 R The drive output voltage is displayed Menu PAR Description UM Type FB BIT Def Min Max Acc 1 4 270 DC link voltage V FLOAT 16 32 0 0 0 0 0 0 ER The direct vol...

Page 67: ...0 0 ER The power factor value cos is displayed Menu PAR Description UM Type FB BIT Def Min Max Acc 1 14 262 Output power kW FLOAT 16 32 0 0 0 0 0 0 ER The value of the power generated into the mains i...

Page 68: ...nput enabled I e 000000000011 000000000011 Active DI 1 Active DI 2 Menu PAR Description UM Type FB BIT Def Min Max Acc 1 19 1300 Digital output mon UINT16 0 0 0 R The status of the digital outputs on...

Page 69: ...f voltage is supplied to the corresponding input terminal 0 Output disabled 1 Output enabled I e 000000000011 000000000011 Active DO 1 Active DO 2 Menu PAR Description UM Type FB BIT Def Min Max Acc 1...

Page 70: ...6 Drive region ENUM EU 0 1 R Setting of the geographical area in which the drive is to be used Europe or USA This setting determines the factory voltage and power supply frequency values e g when set...

Page 71: ...c 2 11 514 Number power up UINT16 0 0 0 ER The number of times the drive has been powered on is displayed Menu PAR Description UM Type FB BIT Def Min Max Acc 2 12 516 Time fan on h min UINT32 0 0 0 ER...

Page 72: ...1 1793 I O 2 2305 I O 3 3329 I O 4 4 Can Dnet 260 Profibus 516 Gdnet 32 Fast IO 255 Unknown Menu PAR Description UM Type FB BIT Def Min Max Acc 2 20 536 S N scheda slot 1 UINT32 0 0 0 R 2 21 538 S N...

Page 73: ...u suggests a procedure for commissioning the drive quickly with a reduced number of settings Advanced customization requires the use of the single parameters relating to the specific performance level...

Page 74: ...re This mode allows an extremely high level of customization to be achieved in order to exploit the potential of the AFE200 to the full Menu PAR Description UM Type FB BIT Def Min Max Acc 4 3 120 Inpu...

Page 75: ...B BIT Def Min Max Acc 4 8 560 Mains voltage ENUM 400 V SIZE SIZE ERWZS Setting of the available mains voltage value in Volts Detection of the undervoltage alarm refers to this value 0 320 V 1 270 V 2...

Page 76: ...5 minutes Menu PAR Description UM Type FB BIT Def Min Max Acc 4 13 570 Password UINT32 0 0 99999 ERW You can enter a password to protect the parameters from unauthorized tampering the password can co...

Page 77: ...language 0 English 1 Italiano 2 Francais 3 Deutsch 4 Espanol 5 Polish 6 Romanian 7 Russian 8 Turkish 9 Portuguese Note The Load Default command par 580 does not modify this parameter Menu PAR Descrip...

Page 78: ...0 0 0 0 CALCF RW Setting of the reference value for the reactive current to be supplied by the AFE200 to the mains Menu PAR Description UM Type FB BIT Def Min Max Acc 5 3 602 Acceleration time DC s F...

Page 79: ...rameter for a source of Null 0 or the value of 6002 for a source of One 1 Another alternative is to configure the Digital Enable src source on the PAR 4454 4484 BitX de comp mon parameters so that the...

Page 80: ...igin of the Enable cmd mon command is configured using the PAR 1018 Digital Enable src parameter If Digital is set to generate the Enable cmd mon command as well as the variable associated with Digita...

Page 81: ...commands Menu PAR Description UM Type FB BIT Def Min Max Acc 6 5 1012 Dig local remote ENUM 16 Remote 0 1 ERW Setting Local or Remote operating mode 0 Local 1 Remote Writing this parameter is only ef...

Page 82: ...0 0 16384 ERW L_DIGSEL2 Selection of the origin source for the Digital Enable signal The signal to be associ ated with this function can be selected from the L_DIGSEL2 selection list Menu PAR Descript...

Page 83: ...AFE200 Instruction Manual 83 7 DIGITAL INPUTS Menu PAR Description UM Type FB BIT Def Min Max Acc 7 1 1132 Dig inp 1 inversion BIT 0 0 1 RW 7 2 1134 Dig inp 2 inversion BIT 0 0 1 RW...

Page 84: ...Acc 7 12 1240 Dig inp 1X inversion BIT 0 0 1 RW 7 13 1242 Dig inp 2X inversion BIT 0 0 1 RW 7 14 1244 Dig inp 3X inversion BIT 0 0 1 RW 7 15 1246 Dig inp 4X inversion BIT 0 0 1 RW 7 16 1248 Dig inp 5...

Page 85: ...AFE200 Instruction Manual 85 8 DIGITAL OUTPUTS...

Page 86: ...RW 8 10 1412 Dig output 2X src LINK 16 6000 0 16384 RW 8 11 1414 Dig output 3X src LINK 16 6000 0 16384 RW 8 12 1416 Dig output 4X src LINK 16 6000 0 16384 RW 8 13 1418 Dig output 5X src LINK 16 6000...

Page 87: ...1500 Analog input 1 mon cnt INT16 16 32 0 0 0 R 9 17 1550 Analog input 2 mon cnt INT16 16 32 0 0 0 R The value of the voltage on the output of the function block of the relative analog input is displa...

Page 88: ...signal of 4 20 mA to the analog input concerned The signal must be positive Menu PAR Description UM Type FB BIT Def Min Max Acc 9 3 1504 Analog inp 1 scale FLOAT 1 0 10 0 10 0 RW 9 19 1554 Analog inp...

Page 89: ...e enabled Two conditions are necessary in order to perform automatic tuning Input voltage greater than 1V or input current greater than 2 mA Positive polarity The value found is automatically accepted...

Page 90: ...OAT 1 0 10 0 10 0 ERW 9 26 1568 Analog inp 2 gain FLOAT 1 0 10 0 10 0 ERW This parameter contains the value of the multiplier factor to apply to the analog refer ence calculated using the Analog inp g...

Page 91: ...2 An inp 1 deadband perc FLOAT 0 0 0 0 100 0 ERW 9 28 1572 An inp 2 deadband perc FLOAT 0 0 0 0 100 0 ERW Deadband referring to the analog input signal When the value on the input terminal is below th...

Page 92: ...gnal to be assigned to the relative digital input for selecting the direction of rotation of the motor The functions that can be associated with the digital outputs are listed in the L_DIGSEL2 selecti...

Page 93: ...cally 10V 5mA to the analog input concerned If the signal is used as a reference reverse the direc tion of rotation of the drive by inverting the voltage polarity Select option 1 to connect a max volt...

Page 94: ...An inp 2X gain tune BIT 0 0 1 RWZ Self tuning command for the relative analog input gain Automatic fine tuning of the input When this command is sent Analog inp 1 gain x is automatically selected so t...

Page 95: ...ltiplier factor to apply to the analog refer ence of the expansion card calculated using the Analog inp gain tune function Example An external analog reference only reaches a maximum of 9 8V instead o...

Page 96: ...UM Type FB BIT Def Min Max Acc 9 43 1632 Dest ing analogico1X ILINK 0 0 0 ER 9 54 1682 Dest ing analogico2X ILINK 0 0 0 ER The function for which the relative analog input of the expansion card has b...

Page 97: ...g on the parameter assigned Table value of the signal of the analog outputs according to the measurement used PAR Description Full scale output 250 Output current 10V 200 Heavy Duty drive rated curren...

Page 98: ...g outputs The functions that can be assigned to the analog outputs are listed in the L_ANOUT selection list Menu PAR Description UM Type FB BIT Def Min Max Acc 10 3 1808 Analog out 1 scale FLOAT 1 0 1...

Page 99: ...for the signal that determines the sign of the relative analog output The terminal to be associated with this function can be selected from the L_DIGSEL2 selection list Menu PAR Description UM Type F...

Page 100: ...out 1X scale FLOAT 1 0 10 0 10 0 RW 10 17 1860 Analog out 2X scale FLOAT 1 0 10 0 10 0 RW Parameter for setting a multiplier factor of the signal of the relative analog output of the expansion card It...

Page 101: ...23 1884 Analog out 1X max cnt INT16 16384 32768 32767 ERW Setting of the minimum and maximum values for the analog output for the voltage present on analog output 1 of the expansion card Menu PAR Des...

Page 102: ...LCF 0 0 0 0 ERWS Setting of the integral coefficient of the current regulator Menu PAR Description UM Type FB BIT Def Min Max Acc 11 3 2270 Voltage reg P gain A V FLOAT CALCF 0 0 0 0 ERWS Setting of t...

Page 103: ...he IGBT devices and their switching characteristics Menu PAR Description UM Type FB BIT Def Min Max Acc 11 5 2280 Dead time limit V FLOAT SIZE 0 0 50 0 ERWS Setting of the dead time voltage compensati...

Page 104: ...mit for the negative current direction Menu PAR Description UM Type FB BIT Def Min Max Acc 12 3 2354 Active curr lim sel ENUM Spento 0 2 ERWZ Setting of the type of behaviour of the drive in the curre...

Page 105: ...to set the active current limit The signals that can be associated with the function can be selected from the L_LIM selection list Menu PAR Description UM Type FB BIT Def Min Max Acc 12 5 2360 Active...

Page 106: ...e 0 1 ERW Enabling of management of two parameter sets 0 Disable 1 Enable When set to 0 only one parameter set is managed the one used as the default set If set to 1 two separate parameter sets can be...

Page 107: ...set 1 using parameter 3302 Par set select src To select set 1 manually set this parameter to One Otherwise select the desired source 4 Modify the parameters in set 1 as necessary 5 Save the parameter...

Page 108: ...mpare input 1 src LINK 32 3650 0 16384 ERW L_CMP Selection of the origin source of the signal to be used as the first term of comparison The values that can be selected in the compare function are lis...

Page 109: ...parator Window If set to 6 the comparator output is enabled when the absolute value of Dig compare input 1 is not inside the window resulting from the absolute value of Dig compare input 2 the toleran...

Page 110: ...UM Type FB BIT Def Min Max Acc 13 4 1 3700 Pad 1 INT32 32 0 0 0 ERW 13 4 2 3702 Pad 2 INT32 32 0 0 0 ERW 13 4 3 3704 Pad 3 INT32 32 0 0 0 ERW 13 4 4 3706 Pad 4 INT32 32 0 0 0 ERW 13 4 5 3708 Pad 5 IN...

Page 111: ...1 0 3 ERW Setting of the format of the RS485 serial communication data 0 None 8 1 1 None 8 2 2 Even 8 1 3 Odd 8 1 Menu PAR Description UM Type FB BIT Def Min Max Acc 14 1 4 3804 Serial protocol ENUM M...

Page 112: ...t to 0 no fieldbus is selected If set to 1 the CanOpen fieldbus profile is selected If set to 2 the ProfiBus DP fieldbus profile is selected If set to 3 the DeviceNet fieldbus profile is selected If s...

Page 113: ...n with the drive disabled Menu PAR Description UM Type FB BIT Def Min Max Acc 14 2 6 4014 Fieldbus state ENUM Stop 0 7 R The logic status of the fieldbus connection is displayed The value depends on t...

Page 114: ...M Not assigned 0 10 RW 14 3 14 4052 Fieldbus M S4 sys ENUM Not assigned 0 10 RW 14 3 18 4062 Fieldbus M S5 sys ENUM Not assigned 0 10 RW 14 3 22 4072 Fieldbus M S6 sys ENUM Not assigned 0 10 RW 14 3 2...

Page 115: ...4 3 11 4044 Fieldbus M S3 mon INT32 32 0 0 0 ER 14 3 15 4054 Fieldbus M S4 mon INT32 32 0 0 0 ER 14 3 19 4064 Fieldbus M S5 mon INT32 32 0 0 0 ER 14 3 23 4074 Fieldbus M S6 mon INT32 32 0 0 0 ER 14 3...

Page 116: ...0 ERW 14 3 60 4166 FIeldbus M S15 div FLOAT 1 0 1 0 1000 0 ERW 14 3 64 4176 FIeldbus M S16 div FLOAT 1 0 1 0 1000 0 ERW The Div M Sx fieldbus parameters can be used to increase the resolution of the d...

Page 117: ...Not assigned 0 10 RW 14 4 18 4222 Fieldbus S M5 sys ENUM Not assigned 0 10 RW 14 4 22 4232 Fieldbus S M6 sys ENUM Not assigned 0 10 RW 14 4 26 4242 Fieldbus S M7 sys ENUM Not assigned 0 10 RW 14 4 30...

Page 118: ...4 INT32 32 0 0 0 ERW 14 4 19 4224 Dig Fieldbus S M5 INT32 32 0 0 0 ERW 14 4 23 4234 Dig Fieldbus S M6 INT32 32 0 0 0 ERW 14 4 27 4244 Dig Fieldbus S M7 INT32 32 0 0 0 ERW 14 4 31 4254 Dig Fieldbus S M...

Page 119: ...some values read in EU and EU_float mode also using decimal digits Note The drive does not check that the multiplied parameter expressed in bits fits in a 16 bit integer You must make sure that the m...

Page 120: ...ompose a single word composed of 16 signals each of which can be selected from among those listed in the L_DIGSEL1 selection list The values of the sectioned sizes are converted into a single word Wor...

Page 121: ...14 BIT_15 BIT_1 Bit10 decomp mon PAR 4474 Bit14 decomp mon PAR 4482 Bit15 decomp mon PAR 4484 Menu PAR Description UM Type FB BIT Def Min Max Acc 14 6 3 4454 Bit0 decomp mon BIT 16 0 0 1 ER 14 6 4 445...

Page 122: ...no AFE product commands are modified Disable drive The alarm is inserted in the alarm list it is inserted in the alarm log it is signalled on the digital outputs the First alarm data is updated the Al...

Page 123: ...ter a 100ms hold off time the Prc fbk loss 23 alarm is generated Pre load not confirmed If this parameter is set to Precharge Command PAR 1122 the command and confir mation always correspond and the a...

Page 124: ...nderVAC restarttime ms UINT16 1000 0 30000 RW Setting of the time within which the Undervolt AC 9 alarm must be removed in order to execute automatic restart Menu PAR Description UM Type FB BIT Def Mi...

Page 125: ...e temperature of the intake cooling air is too high 0 Ignore 1 Warning 2 Disable Menu PAR Description UM Type FB BIT Def Min Max Acc 15 18 4602 InAir restart ENUM Disable 0 1 ERW Enabling of automatic...

Page 126: ...ust be reset in order to perform automatic restart Time with alarm signal active 1000 msec Menu PAR Description UM Type FB BIT Def Min Max Acc 15 25 4630 OverV restart ENUM Disable 0 1 ERW Enabling of...

Page 127: ...ct in case of an Opt Bus Fault 16 alarm 0 Ignore 1 Warning 2 Disable Menu PAR Description UM Type FB BIT Def Min Max Acc 15 32 4680 GroundFault thr perc FLOAT 10 0 0 0 150 0 ERWS Setting of the thresh...

Page 128: ...automatic reset If no alarms are enabled the AFE product is set to restart If some alarms are still enabled the AFE product is set to execute a new attempt at automatic reset At each attempted reset...

Page 129: ...rthest back in time No 30 Up to 30 alarm signals can be displayed The sub code is used by service technicians to identify the specific type of alarm Press the and keys to scroll the screen pages of th...

Page 130: ...s designed to host two applications e g PID control etc using the MDPlc program currently in progress It will not be possible to use both applications simultaneously PAR 558 Applica tion select parame...

Page 131: ...no alarms are present Menu PAR Description UM Type FB BIT Def Min Max Acc 1064 Drive ready BIT 16BIT 0 0 1 ER This signal is active when the AFE product reference is in the Ready to run condi tion Men...

Page 132: ...ion UM Type FB BIT Def Min Max Acc 1580 Analog inp2 BIT 16BIT 0 0 1 ER This signal is active when the value of the analog input is below the threshold set in parameter 1570 Analog inp 2 thr Menu PAR D...

Page 133: ...rcurrent 5 Desaturation 6 MultiUndervolt 7 MultiOvercurr 8 MultiDesat 9 Heatsink OT 10 HeatsinkS OTUT 11 Intakeair OT 12 Motor OT 13 Drive overload 14 Motor overload 15 Bres overload 16 Phaseloss 17 O...

Page 134: ...k lin OT active 10 1 Air OT active 11 1 Motor OT active 12 1 Drive overload active 13 1 Motor overload active 14 1 Bres overload active 15 1 Phase loss active 16 1 Opt bus fault active 17 1 Opt 1 I O...

Page 135: ...B BIT Def Min Max Acc 6000 Null UINT32 32BIT 0 0 0 ER This signal forces the variable to the zero level always disabled Menu PAR Description UM Type FB BIT Def Min Max Acc 6002 One UINT32 32BIT 1 1 1...

Page 136: ...3 3712 Pad 7 13 3 3714 Pad 8 13 3 3716 Pad 9 13 3 3718 Pad 10 13 3 3720 Pad 11 13 3 3722 Pad 12 13 3 3724 Pad 13 13 3 3726 Pad 14 13 3 3728 Pad 15 13 3 3730 Pad 16 13 3 1 the XXXX parameter changes ac...

Page 137: ...80 Alarm PLC 3676 Compare output 13 2 2 the XXXX parameter changes accor ding to the src parameter used 1014 Local remote src 2 1012 Dig local remote 6 L_FBS2M 6000 Null 6002 One 250 Output current 1...

Page 138: ...Pad 14 13 3 3728 Pad 15 13 3 3730 Pad 16 13 3 5008 Test gen out 18 1 L_SCOPE 6000 Null L_VREF XXXX 3 1500 Analog input 1 mon 9 1550 Analog input 2 mon 9 1600 Analog input 1X mon 9 1650 Analog input 2X...

Page 139: ...rrect setting of current regulator parameters or a short circuit betwe en phases or ground fault on the drive output Solution Check the current regulator parameters Check the wiring to the mains and m...

Page 140: ...ent The overload threshold of the accumulator of the I t braking resistor thermal image has been exceeded Solution Increase the Watt value of the braking resistor 16 Opt Bus fault Condition Error in t...

Page 141: ...ive power supply 23 Prc fbk loss Condition No confirmation of pre load contactor alarm Solution Check the condition of the pre load contactor 24 32 Not Used1 9 33 40 Plc1 fault Plc8 fault Condition En...

Page 142: ...Load def plc Condition may occur during loading of the parameter database saved in the Flash of the Mdplc application Normally appears at initial power on after downloading a new application If this m...

Page 143: ...t 3 Condition at power on the drive recognizes the presence of an optional card in one of the three expansion slots One of the three messages is shown on the display 0H 0 None 0001H 1 I_O_1 0004H 4 Ca...

Page 144: ...is not available on the power card Solution Download the correct configuration on the power card Save par failed Condition during transfer of the parameters from the drive to the memory of the keypad...

Page 145: ...u 4 DRIVE CONFIG set the Ambient temperature parameter PAR 564 to 1 50 C 10 derating of output current 10 2 Standards Climatic conditions EN 60721 3 3 Electrical safety EN 50178 EN 61800 5 1 UL508C UL...

Page 146: ...200 4 DC link capacity AFE200 6 Internal F Maximum AFE Drive F Internal F Maximum AFE Drive F 3220 1500 10000 4450 3400 10000 5900 6800 30000 61320 13600 30000 71600 16800 80000 11200 80000 72000 1680...

Page 147: ...1012 2 0 9 0 9 1 2 630kW 950 1060 1012 1129 2 0 9 0 9 1 2 710kW 1060 1150 1129 1226 2 0 9 0 9 1 2 900kW 1400 1500 1492 1598 2 0 9 0 9 1 2 1MW 1500 1730 1598 1846 2 0 9 0 9 1 2 1 Kv Derating factor fo...

Page 148: ...e above 1000 m up to a maximum of 2000 m I e Altitude 2000 m Kalt 1 2 10 12 di derating In derated 100 12 100 100 88 In Sizes AFE200 AC power Output AFE 4 4A 400Vac Output AFE 4 4A 460Vac Output AFE 6...

Page 149: ...moment in which an AFE200 drive is disabled from the mains and that in which an operator can operate on internal parts of the drive without the danger of electric shock is 5 minutes The value conside...

Page 150: ...00 2700 1500 72000 3200 1500 72500 3600 1500 73150 3900 2000 73550 4200 2000 400kW 72000 KXX MS 04 3200 1500 72000 XXX SL 3200 1500 500kW 72500 KXX MS 05 3600 1500 72500 XXX SL 3600 1500 630kW 73150 K...

Page 151: ...6 57 x 36 4 x 14 17 68 149 9 71600 417 x 1407 x 485 16 42 x 55 4 x 19 1 120 264 6 72000 120 264 6 72500 130 286 6 73150 140 308 6 73550 140 308 6 400kW 837 x 1407 x 485 33 0 x 55 4 x 19 1 240 529 1 50...

Page 152: ...00 Instruction Manual 268 10 55 270 10 63 616 24 25 612 24 09 Figure 10 9 2 Size 4 dimensions 311 12 24 190 7 48 730 4 28 76 748 29 45 265 10 43 730 4 30 55 325 12 80 45 5 1 79 Figure 10 9 3 Size 5 di...

Page 153: ...gure 10 9 5 Size 6 dimensions 417 16 4 1230 48 4 1407 55 4 485 19 1 1209 5 47 6 355 6 14 0 177 8 155 62 62 35 70 x 8 1 0 5 6 5 13 9 25 6 5 R3 25 332 416 5 87 Vista senza protezioni View without protec...

Page 154: ...5 39 1230 mm 48 43 485 mm 19 09 837 mm 32 95 177 8 mm 7 355 6 mm 14 420 mm 16 54 1209 5 mm 47 62 6 5 1 3 m m 0 5 1 9 25 mm 0 36 87mm 3 43 8 5 mm 6 5mm 12mm R 3 2 5 m m dettaglio fissaggio inferiore Fi...

Page 155: ...407 mm 55 39 485 mm 19 09 1257 mm 49 49 177 8 mm 7 355 6 mm 14 1209 5 mm 47 62 420 mm 16 54 420 mm 16 54 1230 mm 48 43 6 5 mm 12 mm R 3 25 interasse di fissaggio dettaglio fissaggio inferiore Figure 1...

Page 156: ...F4H02 A70P800 S7813 73550 XXX 4 4A SL S3 f1 110 800A 690V F4H02 A70P800 S7813 900kW 73150 KXX 4 4A MS 09 S3 f1 110 800A 690V F4H02 A70P800 S7813 73150 XXX 4 4A SL S3 f1 110 800A 690V F4H02 A70P800 S7...

Page 157: ...E 11 1 2 Fuses for connection DC side Sizes AFE200 F2 External fuses for DC connection EUROPE AMERICA Type Code Type Code 3220 4 4450 4 5900 4 61320 4 71600 4 72000 4 72500 4 73150 4 4A 73550 4 4A 400...

Page 158: ...A 1250V IEC 1300V UL S85C17 aR 800A 1250V IEC 1300V UL S85C17 73550 XXX 6 6A SL aR 800A 1250V IEC 1300V UL S85C17 aR 800A 1250V IEC 1300V UL S85C17 900kW 73150 KXX 6 6A MS 09 aR 700A 1250V IEC 1300V U...

Page 159: ...0 430 900 LR3 4 250 AFE S7AL05 500kW 72500 4 MS SP 210 430 900 LR3 4 250 AFE S7AL05 72500 4 SL 210 430 900 LR3 4 250 AFE S7AL05 500kW 72500 4 MS SL 180 530 800 LR3 4 315 AFE S7AL06 72500 4 SL 180 530...

Page 160: ...1050 300 611 LR3 6 AFE 250 S7AL13 72500 6 SL 1050 300 611 LR3 6 AFE 250 S7AL13 630kW 73150 6 6A MS SP SL 850 340 764 LR3 6 AFE 315 S7AL14 73150 6 6A MS 850 340 764 LR3 6 AFE 315 S7AL14 710kW 73550 6 6...

Page 161: ...XXX 4 4A SL EMI FN3359 480 600 S7GHW EMI FN3359 480 600 S7GHW C3 2 50 m 1MW 73550 KXX 4 4A MS 10 EMI FN3359 480 600 S7GHW EMI FN3359 480 600 S7GHW C3 2 50 m 73550 XXX 4 4A SL EMI FN3359 480 600 S7GHW...

Page 162: ...e length Filter type Code Filter type Code 1MW 73550 KXX 6 6A MS 10 EMI FN3359HV 690 320 S7EMI16 EMI FN3359HV 690 400 S7EMI17 C3 2 50 m 73550 XXX 6 6A SL EMI FN3359HV 690 320 S7EMI16 EMI FN3359HV 690...

Page 163: ...P IO ADV Slot 2 Reserved for the EXP SYNC ADV card Slot 3 dedicated to field Bus cards EXP PDP ADV EXP CAN ADV ecc If an optional card is inserted in an incorrect Slot the drive will send an error mes...

Page 164: ...ively remove the connector of the keypad and rest the cover in a safe place S1 x1 S2 x2 S2 x2 S1 x1 S 4 Position and fasten the metallic shield S provided with the optional card with the screws S1 and...

Page 165: ...ert the connector of the card in the connectors of the drive E 6 Fasten the card with the screw washer provided with the optional card in housing F as shown in the figure 11 4 1 Shielding of optional...

Page 166: ...e loads connected to the DC LINK obtained from the total of the parallel connections The sum of the loads of each drive must be less than the maximum value speci fied see table 10 4 in order to guaran...

Page 167: ...rive ADV 71600 DC In 270A OK Drive Description Code Q ty ADV200 DC ADV 61320 KXX 4 DC S9O19DC 1 AFE components Description Code AFE regenerative AFE200 61320 KXX 4 S9AF04 1 Line chokes LR3 280 500 0 3...

Page 168: ...current of 83A Choose the size with the appropriate characteristics from the section 10 6 AFE200 4450 Choosing the drive Since the motors are used at below the rated power the following inverters are...

Page 169: ...XX 4 DC S9O10DC 2 ADV200 DC ADV 3220 KXX 4 DC S9O11DC 1 Fuses for connection DC side S00C f1 80 80A 690V F4EAF 6 AFE components Description Code AFE regenerative AFE200 4450 KXX 4 S9AF02 1 Line chokes...

Page 170: ...request AFE200 73150 KXX 4A MS 06 630kW S9AF53M2 AFE200 73150 KXX 6A MS 06 On request AFE200 73150 XXX 4A SL S9AF53S1 AFE200 73150 XXX 6A SL 710kW On request AFE200 73550 KXX 4A MS 07 710kW S9AF54M2 A...

Page 171: ...ween the power section of the slave unit and the master unit It also performs the following functions alarm signal management including local diagnostics via LED temperature signal management INT SLAV...

Page 172: ...card INT SLAVE card XSL connector J4 connector INT P ADV MASTER card 1 2 3 4 5 Wiring instructions 1 Connect one of the 2 ends of the interface cable to the XSL connector of the INT P ADV SLAVE card...

Page 173: ...E card 1 XSL connector INT SLAVE card 1 J4 connectors INT P ADV MASTER card INT SLAVE card 2 1 2 3 4 6 Wiring instructions 1 Connect one of the 2 ends of the interface cable to the XSL connector of th...

Page 174: ...ulti unit drive INT P ADV MASTER and SLAVE cards H2 H3 H6 H1 H5 H17 H16 H4 DP H7 H8 H9 H10 H11 H18 H15 H12 H14 H13 H19 LEDS Colour FUNCTION Normal functioning MONITOR H1 Green 15V_PWR_U monitor On H2...

Page 175: ...gulation card A temperature signal is also sent automatically to the regulation card in case of minimum temperature which could occur in the event of a fault in one of the temperature reading circuits...

Page 176: ...struction Manual INT SLAVE cards MONITOR LED D1 LEDS Colour FUNCTION Normal functioning MONITOR D1 Yellow It flashes to indicate the presence of the temperature signal of the slave drive that is conne...

Page 177: ......

Page 178: ...P 8237 69355 LYON Cedex 08 Ph 33 0 478770300 Fax 33 0 478770320 commercial gefran fr GEFRAN SUISSE SA Rue Fritz Courvoisier 40 2302 La Chaux de Fonds Ph 41 0 329684955 Fax 41 0 329683574 office gefran...

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Summary of Contents for AFE200 Series

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gefran AFE200 Series, Instruction Manual, Page: 36 / 178

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Summary of Contents for AFE200 Series

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