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Operations Manual

Page 30

©2004 General Binding Corporation

T

ALON

 44/64 

CE

To Unweb the Laminator

Unweb the laminator if you are changing film widths, 

cleaning the rollers or have finished using the machine 

for the day.

1.

  Using the rear slitter, cut the output from the web 

(Figure 35).

2.

  Set the roller handle to the 

“Release”

 position.

3.

  Remove the safety shield and tilt the feed table.

4.

  Cut remaining top and bottom film webs between 

supply rolls and heat rollers (Figure 35). 

Be careful 

not to cut any of the rollers!

5.

  Carefully grab hold of the web (top and bottom film), 

from the front operating position and pull towards you 

(Figure 36).

6.

  Do not allow the adhesive side of the film to contact 

the heat or pull rollers. 

Clearing a Film Jam (Wrap-up)

Film jams (wrap-ups) may occur if the film is loaded back-

wards or if the area at which film exits the equipment is 

blocked. The film, when jammed, wraps around the heat 

rollers during webbing if a threading card is not used or 

pull rollers during operation.

To clear a jam:

1.

  Immediately stop the laminator by pressing 

STOP 

(   ).

2.

  Remove the safety shield and tilt the feed table.

3.

  Press and hold 

REVERSE (   )

 until the jam has 

cleared the heat rollers or pull rollers

4.

  Set the roller handle to the

 “Release”

 position.

5.

  Manually assist the material through the main rollers 

and/ or pull rollers.

6.

  Once the jam has been cleared, set the roller handle 

to one of the laminating positions.

7.

  You can now resume laminating.

Fig 35

Fig 36

Summary of Contents for Talon 44 CE

Page 1: ...Talon 44 64 CE INSTALLATION OPERATION MANUAL Document Number 930 109 REV REV DATE 06 9 04 2004 GENERAL BINDING CORPORATION ALL RIGHTS RESERVED Do not duplicate without written permission...

Page 2: ......

Page 3: ...Lock 21 Unwind Rewind Tension 21 Rewind Shaft 21 Rewind Tube 21 Rewind Adaptors 21 Rear Table 22 Rear Slitter 22 Film Web 22 Nip Point 22 Foot Switch 22 Print Unwind Basket 22 Separator Bar Option 22...

Page 4: ...Operations Manual Page 4 2004 General Binding Corporation TALON 44 64 CE...

Page 5: ...ICATES A POTENTIAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS THE FOLLOWING WARNINGS ARE FOUND UPON THIS PRODUCT THIS SAFETY MESSAGE MEANS THAT YOU COULD BE SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODU...

Page 6: ...Operations Manual Page 6 2004 General Binding Corporation TALON 44 64 CE...

Page 7: ...the equipment to liquids Electrical The laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator Contact...

Page 8: ...Operations Manual Page 8 2004 General Binding Corporation TALON 44 64 CE...

Page 9: ...inator has been misused mishandled damaged by negligence by accident during shipment or due to exposure to extremeconditions repaired altered moved orinstalled by anyone other than GBC or its authoriz...

Page 10: ...Operations Manual Page 10 2004 General Binding Corporation TALON 44 64 CE...

Page 11: ...OFF LpA 65dB A Sound Pressure Level Fan ON Electrical Requirements Refer to the serial plate located on the rear of the laminator for the speci c electrical rating applicable to the unit Voltage 400V...

Page 12: ...OFF LpA 65dB A Sound Pressure Level Fan ON Electrical Requirements Refer to the serial plate located on the rear of the laminator for the speci c electrical rating applicable to the unit Voltage 400V...

Page 13: ...oor output quality 4 Have you contacted a certified electrician to wire the receptacle and ensure that adequate power is being supplied having the appropriate capacity over current protection and safe...

Page 14: ...Operations Manual Page 14 2004 General Binding Corporation TALON 44 64 CE...

Page 15: ...ulting in a jammed condition 4 Avoid locating the laminator near sources of heat or cold Avoid locating the laminator in the direct path of forced heated or cooled air 5 Once the laminator has been pr...

Page 16: ...Operations Manual Page 16 2004 General Binding Corporation TALON 44 64 CE...

Page 17: ...rs when actual temperature is equal to 5 set temperature WAIT appears when actual temperature is lower than the set temperature WAIT appears when actual temperature is higher than the set temperature...

Page 18: ...umber location enter the upper and lower temperatures and speed then press JOB SPEED When pressed permits increasing or decreasing of speed by turning the MASTER DIAL and is indicated on the control p...

Page 19: ...This switch enables the operator to run jobs from the rear operating posi tion of the laminator when rear controls are enabled REVERSE In this position the rollers turn from the front operating positi...

Page 20: ...he safety shield unlock the safety shield interlock latch and lift the safety shield 1 up and away from the safety shield mounting pins 2 D FEED TABLE Figure 15 The Feed Table is used to position item...

Page 21: ...TORS Figure 18 Hold and lock the rolls of lm on the shafts to prevent side to side shifting M LOWER SHAFT LOCK Figure 18 Secures the left side of the lower shafts To remove a shaft turn the outer dial...

Page 22: ...e or not Refer to the chart below for settings and speeds Selector key position Safety shield on Latch locked Safety shield off Latch Unlocked Clockwise Foot Pedal Limited speed of 3f m or 1m m Foot P...

Page 23: ...side of the lm is on the inner side of the web Figure 22 The shiny side of clear lm must contact the heat rollers The dull side of the lm contains the adhesive Use extreme caution when loading delust...

Page 24: ...tor Figure 25 uses PSA lm and the upper rear unwind rewind position for illustration purpose 1 Turn the Power ON OFF I O to ON I If the laminator is already hot turn POWER ON OFF I O to the OFF O posi...

Page 25: ...the upper idler and upper main roller allowing the material to rest on the top of the feed table 6 Reference THREADING CARD PROCEDURE next Loading Bottom Thermal Film This procedure describes how to...

Page 26: ...around the rewind tube then care fully score the laminate without cutting the release liner 6 Adhere the lower PSA film to the loaded upper roll of film by pulling the film straight up towards the mai...

Page 27: ...application 2 The table and safety shield must be properly installed 3 Push the threading card into the main roller nip The threading card becomes sandwiched between the upper and lower loaded films 4...

Page 28: ...TION HOT ROLLS Rolls may be hot use caution to prevent burns 5 Press the RUN button 6 Press the PRESS RELEASE button The main rollers close 7 Adjust unwind and rewind tensions as necessary 8 Align the...

Page 29: ...of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers to be cleaned per the section entitled CARING FOR THE TALON 44 64 LAMINAT...

Page 30: ...e 36 6 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film jams wrap ups may occur if the lm is loaded back wards or if the area at which lm...

Page 31: ...rear rollers Figure 38 1 If the front rollers are heated you may perform certain applications from the rear operating position of the laminator 2 Ensure the chill idler is in the rest position if usi...

Page 32: ...film 2 Dotted line represents Poly out film web path 3 Always use two rolls of film the same width 4 Use minimal brake tension to achieve flat output 5 Increase speed gradually to maintain the activat...

Page 33: ...eral rule thicker items and lm need to run at slower speeds because they extract more heat from the rollers at a quicker rate Setting the speed control at slower settings gives the laminator longer dw...

Page 34: ...t at the proper speed for the item to be laminated run a test piece scrap of the same or similar material through the laminator This procedure is recommended because rotating the heat roller prior to...

Page 35: ...uids or solvents to the rollers Some solvents and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to...

Page 36: ...Operations Manual Page 36 2004 General Binding Corporation TALON 44 64 CE...

Page 37: ...es to this publication and to the products described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to i...

Page 38: ...Operations Manual Page 38 2004 General Binding Corporation TALON 44 64 CE...

Page 39: ...ode Rear controls do not operate Rear controls are not enabled Enable rear controls Safety shield is not is not installed in rear position Remove the rear slitter and install the safety shield Laminat...

Page 40: ...Operations Manual Page 40 2004 General Binding Corporation TALON 44 64 CE...

Page 41: ......

Page 42: ...General Binding Corporation One GBC Plaza Northbrook IL 60062 4195...

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